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Titan Logix TD80 Product Manual

Level gauging and overfill prevention system
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TD80™ Level Gauging and Overfill Prevention System Product Manual
WARRANTY
Please see our Terms and Conditions for details about our product warranty.
PROPRIETARY INFORMATION
The Information disclosed herein contains proprietary rights of Titan Logix Corp. Neither
this document nor the information disclosed herein shall be reproduced or transferred to
other documents, or used or disclosed to others for manufacturing purposes, or for any
other purpose except as specifically authorized in writing by Titan Logix Corp.
Rev. 2, August 4, 2015/ TD80 Introduction
Page 1

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Summary of Contents for Titan Logix TD80

  • Page 1 Please see our Terms and Conditions for details about our product warranty. PROPRIETARY INFORMATION The Information disclosed herein contains proprietary rights of Titan Logix Corp. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents, or used or disclosed to others for manufacturing purposes, or for any other purpose except as specifically authorized in writing by Titan Logix Corp.

  • Page 2: Table Of Contents

    TD80™ Level Gauging and Overfill Prevention System Product Manual Table of Contents TD80 Introduction ........................5 About This Manual ......................5 Disclaimer ........................5 TD80 System Introduction and Description ..............6 1.3.1 About the TD80 System ..................6 1.3.2 TD80 System Components ..................6 1.3.3...
  • Page 3 TD80 Birdfeeder 2 Detailed Programming Instructions ........131 6.3.4 Graphical TD80 Programming Instructions using Birdfeeder 2 ......133 6.3.5 Connecting the TD80 for Programming Using the SVRS232 to USB Converter ........................... 146 6.3.6 Advanced Birdfeeder 2 Programming Operations ..........152 6.3.7...
  • Page 4 Figure 6-1: Connecting the TD80 for Programming in the Shop ..........146 Figure 6-2: Connecting the TD80 for Programming in the Shop Drawing ........147 Figure 6-3: Connecting the TD80 for Programming on a vehicle with a Finch 5332E Display (green board) ........................148 Figure 6-4: Connecting the TD80 for Programming on a vehicle with a Finch 5332E Display (green board) Drawing ......................

  • Page 5: Td80 Introduction

    About This Manual This instruction manual provides information specific to the Titan Logix Corp. TD80™ (hereafter referred to as the TD80) Level Gauging and Overfill Prevention System. Other peripheral equipment should be supplied with its own instruction manual and that manual should be referred to for proper operation of the peripheral equipment.

  • Page 6: Td80 System Introduction And Description

    TD80 Transmitter The TD80 transmitter generates and processes the GWR signals to determine liquid level in a tank. The TD80 is mounted on the tank top and connected to the probe, is weatherproof and rated for use in hazardous locations where explosive fumes may be present. TD80s are available in two versions, dual rod or coaxial probe for compatibility with a wide range of liquids.

  • Page 7: Optional Components

    1.3.4 Theory of Operation Overview The TD80 system consists of a TD80 transmitter, dual rod or coaxial probe and an internal or external Finch Display. Optional components such as horns and lights are installed as required. The TD80 continuously measures liquid level in the tank and transmits volume information with alarm states to the Finch Display.
  • Page 8 Liquid level is calculated from the table using maximum depth of the tank and distance from the top to the liquid surface. The TD80 “sees” the depth of air space in the tank and calculates the loaded volume.

  • Page 9: The Td80 Alarm System

    It can be set to automatically transmit TD80 data at intervals based on a user preferred configuration, or else can send data on command from the modem.
  • Page 10 Dual Rod TD80 transmitters and probes are settable to a volume from 8” below the tank top and lower while the Coaxial TD80 transmitters and probes are able to be set from 3” and lower.

  • Page 11: Overfill Prevention System Description

    See the Overfill Prevention System Installation Section 2.7 for detail. 1. Power On The TD80 and Finch proceed through the normal start-up sequence as described below. Once completed; “OFF” will be displayed on the Finch. Level is displayed for 30 seconds by a momentary press of the Up or Down buttons.
  • Page 12 TD80™ Level Gauging and Overfill Prevention System Product Manual c. The Solenoid continues to be energized to allow loading. d. The Finch Display flashes the level indication to indicate the active Fill alarm. The operator then presses either the Up or Down button on the Finch to silence the horn, turn off the Red light and return to a normal level display.

  • Page 13: Table 1-1: Sequence Of Events With Finch Relay Module Installed

    TD80™ Level Gauging and Overfill Prevention System Product Manual 5. Sequence of Events with Finch Relay Module installed Event Sequence Finch Red Light, Green Light Solenoid Display Horn “OFF” Truck started, PTO NOT Pulsed, then engaged PTO engaged 2 LO or...

  • Page 14: Graphical Glossary Of Terms

    TD80™ Level Gauging and Overfill Prevention System Product Manual Graphical Glossary of Terms Dual Rod Probe Truck and Trailer Installation Figure 1-1: Dual Rod Probe Truck & Trailer Installation Page 14 TD80 Introduction/ Rev. 2, August 4, 2015...

  • Page 15: Figure 1-2: Coaxial Probe Truck & Trailer Installation

    TD80™ Level Gauging and Overfill Prevention System Product Manual Coaxial Probe Truck and Trailer Installation Figure 1-2: Coaxial Probe Truck & Trailer Installation Rev. 2, August 4, 2015/ TD80 Introduction Page 15...

  • Page 16: Figure 1-3: Sv Programming Kit

    TD80™ Level Gauging and Overfill Prevention System Product Manual TD80 Programming SV P ROGRAMMING Figure 1-3: SV Programming Kit PC P ROGRAMMING OFTWARE IRDFEEDER Figure 1-4: PC Programming Software Birdfeeder 2 Page 16 TD80 Introduction/ Rev. 2, August 4, 2015...

  • Page 17: Td80 Installation

    2.1.2 Installation Steps Overview 1. Program the TD80 a. The TD80 must be programmed before use. Programming may be done at the factory when purchased, by the customer prior to installation or after installation on the vehicle when necessary. b. See the Programming Instructions 6.3 for detail.
  • Page 18 See the Mechanical Installation Instructions 2.4 for detail. 10. Install the Electrical Wiring a. The TD80 transmitter is provided with a 50’ or 75’ cable kit. It is recommended to use the kit with included sealing fitting for connection to the Finch Display.

  • Page 19: Td80 Installation Guidelines

    1. Inspect installation before power is applied. 2. Turn power on to the TD80 system. The Display should turn on and go through its start-up sequence (approximately 10 seconds long). a. Display is tested, showing numbers 0 thru 9 and then letters A thru F 3.
  • Page 20 TD80™ Level Gauging and Overfill Prevention System Product Manual Installed light will blink Installed horn will briefly sound iii. Installed underfill prevention system will activate then deactivate c. Fail/Spill alarm is pulsed Installed light will blink Installed horn will briefly sound iii.

  • Page 21: Offset Calibration Methods

    Offset Calibration Methods Offset Calibration Description Offset calibration of the TD80 transmitter is required after installation, programming or replacement of the TD80 transmitter. The calibration compensates for variations from the calibration chart provided by the tank manufacturer and probe mounting height above the tank top.
  • Page 22 Note this difference as an increasing or decreasing number of inches and fractional part of an inch to adjust the TD80 reported volume. e. At the next site, load the tank to approximately 3/4 full. Note the TD80 reported volume.

  • Page 23: Figure 2-1: Sample Depth Chart

    TD80™ Level Gauging and Overfill Prevention System Product Manual m. Use the Up and/or Down buttons to adjust the Sample Depth Chart, displayed volume to the actual amount 206bbl trailer, 81” depth determined in step 7. Then release the buttons.

  • Page 24: Td80 Probe And Transmitter Location

    TD80™ Level Gauging and Overfill Prevention System Product Manual TD80 Probe and Transmitter Location 2.3.1 Locating the Probe Before beginning the installation of the probe, consider the location carefully. The nature of Guided Wave RADAR requires a 4” minimum diameter around the dual rod probe to be free of metal.

  • Page 25: Locating The Transmitter

    TD80™ Level Gauging and Overfill Prevention System Product Manual Vehicle mounted tanks present another challenge to correct location of the probe. The preferred location is the center of the tank, both across the width and length to minimize measurement errors due to leveling of the vehicle.

  • Page 26: Mounting The Top Fitting

    1 ½”. Fittings exceeding 1 ½” in length with an internal diameter of less than 4” interfere with the RADAR signal and prevent the TD80 transmitter from measuring the liquid level or cause false level alarms.

  • Page 27: Mounting The Anchor Cone

    TD80™ Level Gauging and Overfill Prevention System Product Manual 2.3.4 Mounting the Anchor Cone It is recommended to use the Titan supplied anchor cone. The anchor is required to prevent excessive flexing and the resulting damage to the probe or tank. It must be mounted directly in line with the top fitting to prevent bending the probe when installed.

  • Page 28: Td80 Mechanical Installation

    TD80™ Level Gauging and Overfill Prevention System Product Manual TD80 Mechanical Installation Figure 2-6: Mechanical Installation of the TD80 System Page 28 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 29: Overview Of The Installation Procedure

    Step 2: Cut and Install the Probe The TD80 probe is available in two types, Dual Rod and Coaxial, for a wide variety of liquids. See the specific list of tasks at Step 2 for the probe type being installed.
  • Page 30 TD80™ Level Gauging and Overfill Prevention System Product Manual twisting during installation. Place the anchor cone at the position indicated by the manufacturing or installation drawings. c. Ensure that the anchor cone is aligned within 3 degrees of vertical above where the top fitting is welded.
  • Page 31 TD80™ Level Gauging and Overfill Prevention System Product Manual The probe has been cut to the proper length when it is fully threaded into the top fitting with a ½” gap between the bottom of the tank and end of the probe at the shorting block, inside the anchor cone.
  • Page 32 4. Verify that all components are securely mounted with all nuts and bolts tightened. 5. Inspect for any metal debris that is left behind after the installation. NOTE: Once the Mechanical Installation is complete, refer back to section 2.1.2, TD80 Installation Steps Overview, for clarification on the next installation step.

  • Page 33: Figure 2-7: Dual Rod Probe Measurement

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-7: Dual Rod Probe Measurement Rev. 2, August 4, 2015/ TD80 Installation Page 33...

  • Page 34: Figure 2-8: Cutting The Dual Rod Probe

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-8: Cutting the Dual Rod Probe Page 34 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 35: Figure 2-9: Correct Probe Installation

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-9: Correct Probe Installation Rev. 2, August 4, 2015/ TD80 Installation Page 35...

  • Page 36: Figure 2-10: Coaxial Probe Measurement

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-10: Coaxial Probe Measurement Page 36 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 37: Figure 2-11: Cutting The Coaxial Probe

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-11: Cutting the Coaxial Probe Rev. 2, August 4, 2015/ TD80 Installation Page 37...

  • Page 38: Td80 Basic System Installation Wiring

    Finch 5332E/PS External Display, Red Terminal Board Wiring Instructions Wiring steps for single TD80 and Finch Display. Refer to Figure 2-12 & Figure 2-13 for Finch 5332E/PS (red board) installation. 1. Fused Power wire from nose box socket or junction box to Finch POWER IN (25) 2.

  • Page 39: Finch 5332, Internal Display Wiring Instructions

    2.5.3 Finch 5332, Internal Display Wiring Instructions Wiring steps for single TD80 and Finch Display. Refer to Figure 2-16 for Finch 5332 internal Display installation. 1. Fused Power wire from the fuse or junction box through a 3A fuse to Finch POWER IN (red wire) 2.

  • Page 40: Figure 2-12: Basic System Wiring Diagram For Finch 5332E/Ps External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-12: Basic System Wiring Diagram for Finch 5332E/PS External Display Page 40 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 41: Figure 2-13: Basic System Wiring Schematic For Finch 5332E/Ps External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-13: Basic System Wiring Schematic for Finch 5332E/PS External Display Rev. 2, August 4, 2015/ TD80 Installation Page 41...

  • Page 42: Figure 2-14: Basic System Wiring Diagram For Finch 5332E External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-14: Basic System Wiring Diagram for Finch 5332E External Display Page 42 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 43: Figure 2-15: Basic System Wiring Schematic For Finch 5332E External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-15: Basic System Wiring Schematic for Finch 5332E External Display Rev. 2, August 4, 2015/ TD80 Installation Page 43...

  • Page 44: Figure 2-16: Basic System Wiring Diagram For Finch 5332 Internal Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-16: Basic System Wiring Diagram for Finch 5332 Internal Display Page 44 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 45: Td80 Basic Alarm Installation Wiring

    TD80 Installation Steps Overview, for clarification on the next installation step. 2.6.2 Finch 5332E, Green Terminal Board Wiring Instructions Wiring steps for a single TD80 and Finch Display. Refer to Figure 2-18 for Finch 5332E (green board) installation. The alarm relay contacts are rated for 30VDC, 2A continuous current maximum.
  • Page 46 3. Finch Jumper J10 to “A” position, see Figure 2-37 NOTE: Once the Basic Alarm Installation Wiring is complete, refer back to section 2.1.2, TD80 Installation Steps Overview, for clarification on the next installation step. Page 46 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 47: Figure 2-17: Basic Alarm Wiring Diagram For Finch 5332E/Ps External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-17: Basic Alarm Wiring Diagram for Finch 5332E/PS External Display Rev. 2, August 4, 2015/ TD80 Installation Page 47...

  • Page 48: Figure 2-18: Basic Alarm Wiring Diagram For Finch 5332E External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-18: Basic Alarm Wiring Diagram for Finch 5332E External Display Page 48 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 49: Td80 Overfill Prevention System Installation Wiring

    Install the Finch Relay Module in a Non-Hazardous location only. Finch 5332E/PS, Red Terminal Board Wiring Instructions Wiring steps for a single TD80, Finch Display and Relay Module. Refer to Figure 2-20, Figure 2-25 & Figure 2-26 for Finch 5332E/PS (red board) installation.
  • Page 50 2.1.2, TD80 Installation Steps Overview, for clarification on the next installation step. Finch 5332E, Green Terminal Board Wiring Instructions Wiring steps for a single TD80, Finch Display and Relay Module. Refer to Figure 2-20 & Figure 2-27 & Figure 2-28 for Finch 5332E (green board) installation.
  • Page 51 17. Solenoid to Relay Module SOLENOID (7) and Electrical Ground NOTE: Once the Overfill Prevention Installation Wiring is complete, refer back to section 2.1.2, TD80 Installation Steps Overview, for clarification on the next installation step. Rev. 2, August 4, 2015/ TD80 Installation...

  • Page 52: Figure 2-20: Finch Relay Module Internal Wiring Diagram

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-20: Finch Relay Module Internal Wiring Diagram Page 52 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 53: Figure 2-21: Finch Relay Module Overfill Prevention System Wiring Diagram For Finch 5332E/Ps With Horns And Lights

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-21: Finch Relay Module Overfill Prevention System Wiring Diagram for Finch 5332E/PS with Horns and Lights Rev. 2, August 4, 2015/ TD80 Installation Page 53...

  • Page 54: Figure 2-22: Finch Relay Module Overfill Prevention System Wiring Schematic For Finch 5332E/Ps With Horns And Lights

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-22: Finch Relay Module Overfill Prevention System Wiring Schematic for Finch 5332E/PS with Horns and Lights Page 54 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 55: Figure 2-23: Finch Relay Module Overfill Prevention System Wiring Diagram For Finch 5332E With Horns And Lights

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-23: Finch Relay Module Overfill Prevention System Wiring Diagram for Finch 5332E with Horns and Lights Rev. 2, August 4, 2015/ TD80 Installation Page 55...

  • Page 56: Figure 2-24: Finch Relay Module Overfill Prevention System Wiring Schematic For Finch 5332E With Horns And Lights

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-24: Finch Relay Module Overfill Prevention System Wiring Schematic for Finch 5332E with Horns and Lights Page 56 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 57: Figure 2-25: Basic Shutdown Wiring Diagram For Finch 5332E/Ps External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-25: Basic Shutdown Wiring Diagram for Finch 5332E/PS External Display Rev. 2, August 4, 2015/ TD80 Installation Page 57...

  • Page 58: Figure 2-26: Basic Shutdown Wiring Schematic For Finch 5332E/Ps External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-26: Basic Shutdown Wiring Schematic for Finch 5332E/PS External Display Page 58 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 59: Figure 2-27: Basic Shutdown Wiring Diagram For Finch 5332E External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-27: Basic Shutdown Wiring Diagram for Finch 5332E External Display Rev. 2, August 4, 2015/ TD80 Installation Page 59...

  • Page 60: Figure 2-28: Basic Shutdown Wiring Schematic For Finch 5332E External

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-28: Basic Shutdown Wiring Schematic for Finch 5332E External Page 60 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 61: P2000 Overfill Prevention System

    TD80™ Level Gauging and Overfill Prevention System Product Manual 2.7.2 P2000 Overfill Prevention System Figure 2-29: Single P2000 Overfill Prevention System Wiring Diagram Rev. 2, August 4, 2015/ TD80 Installation Page 61...

  • Page 62: Figure 2-30: Single P2000 Overfill Prevention System Wiring Schematic

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-30: Single P2000 Overfill Prevention System Wiring Schematic Page 62 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 63: Figure 2-31: Dual P2000 Overfill Prevention System Wiring Diagram

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-31: Dual P2000 Overfill Prevention System Wiring Diagram Rev. 2, August 4, 2015/ TD80 Installation Page 63...

  • Page 64: Figure 2-32: Dual P2000 Overfill Prevention System Wiring Schematic

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-32: Dual P2000 Overfill Prevention System Wiring Schematic Page 64 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 65: Abs Power Supply Wiring Example

    TD80™ Level Gauging and Overfill Prevention System Product Manual 2.7.3 ABS Power Supply Wiring Example Figure 2-33: ABS Power Supply Wiring Example Schematic Rev. 2, August 4, 2015/ TD80 Installation Page 65...

  • Page 66: Finch Display Terminal And Jumper Locations

    TD80™ Level Gauging and Overfill Prevention System Product Manual Finch Display Terminal and Jumper Locations Figure 2-34: Finch 5332E External Display Terminal Board Page 66 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 67: Figure 2-35: Finch 5332E/Ps External Display Terminal Board

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-35: Finch 5332E/PS External Display Terminal Board Rev. 2, August 4, 2015/ TD80 Installation Page 67...

  • Page 68: Figure 2-36: Finch 5332 Internal Display Jumper Settings

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-36: Finch 5332 Internal Display Jumper Settings Page 68 TD80 Installation/ Rev. 2, August 4, 2015...

  • Page 69: Figure 2-37: Finch 5332E(/Ps) External Display Jumper Settings

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 2-37: Finch 5332E(/PS) External Display Jumper Settings Rev. 2, August 4, 2015/ TD80 Installation Page 69...

  • Page 70: Td80 Installation Checklist

    TD80™ Level Gauging and Overfill Prevention System Product Manual TD80 Installation Checklist Checked Step 1. Program the TD80 2. Install the 1” NPT Top Fitting 3. Install the Anchor Cone 4. Install the Probe 5. Mount the Transmitter 6. Mount the Finch Display 7.

  • Page 71: Td80 And Overfill Prevention System Troubleshooting

    Confirm normal circuit operation with the wire in place. Repair the wiring as necessary. Rev. 2, August 4, 2015/ TD80 and Overfill Prevention System Troubleshooting Page 71...

  • Page 72: Td80 System Specific Troubleshooting

    13. Finch Display continuously shows “2 LO”. 14. Finch Display shows erratic level measurements or “2 LO”. 15. Spill alarm is on continuously, unable to clear the alarm by unloading while the TD80 is turned on or by entering Calibration mode.

  • Page 73: Common System Wiring And Component Failures

    Clip on battery power; probe each component as component at the power terminal. A short necessary circuit to ground is indicated by the light fully illuminating. Rev. 2, August 4, 2015/ TD80 and Overfill Prevention System Troubleshooting Page 73...
  • Page 74 PTO signal faulty, replace switch. ground at the 5332(E) the unit does not activate the system, then the 5332(E) PTO signal input is defective. Page 74 TD80 and Overfill Prevention System Troubleshooting/ Rev. 2, August 4, 2015...
  • Page 75 WHAT TO DO: DETAILS: REMEDY: a. “----” displayed on the 5332(E) indicates loss of SV Bus communication with the TD80 transmitter. Any other Display such as “2 LO”, “E 20”, Spill or level confirms proper communication with the transmitter. b. If multiple i.
  • Page 76 Provide power from a well charged battery 8VDC and steady or DC power source, 8VDC to 28VDC, steady output c. Finch Display may be faulty, replace the unit Page 76 TD80 and Overfill Prevention System Troubleshooting/ Rev. 2, August 4, 2015...
  • Page 77 Check for a blown fuse (if installed) and replace as necessary iv. Inspect for broken or corroded wiring and repair as necessary v. Inspect for broken or defective horn or light and repair as necessary Rev. 2, August 4, 2015/ TD80 and Overfill Prevention System Troubleshooting Page 77...
  • Page 78 For Fill alarms energized by power from the Clip the test light to ground and troubleshoot 5332(E) the Fill alarm circuit points for a short circuit to power. Circuit points are as described above. Page 78 TD80 and Overfill Prevention System Troubleshooting/ Rev. 2, August 4, 2015...
  • Page 79 WHAT TO CHECK: a. Relay Module i. Ensure that HH and Spill/Fail alarms are inactive, TD80 system is operating normally. ii. Check for a blown HH or SPILL/FAIL fuse (if installed) and replace as necessary iii. Check for power at 1.
  • Page 80 WHAT TO DO: DETAILS: a. Relay Module i. Ensure that HH and Spill/Fail alarms activate, TD80 system is operating normally. ii. Deactivate/reset the alarms for further troubleshooting. iii. Check for power at Relay Module Solenoid 1. If power is present, check wiring to terminal solenoid for a short circuit to power.
  • Page 81 E 26 is E 02 + E 04 + E 20. E 80 to E 84 will not be combined with any other error codes. Rev. 2, August 4, 2015/ TD80 and Overfill Prevention System Troubleshooting Page 81...
  • Page 82 Hand tighten the transmitter nut until it coaxial probe if installed be securely fastened is at the o-ring, then fully tighten with a to the probe wrench. Page 82 TD80 and Overfill Prevention System Troubleshooting/ Rev. 2, August 4, 2015...
  • Page 83 TD80™ Level Gauging and Overfill Prevention System Product Manual 15. Spill alarm is on continuously, unable to clear the alarm by unloading while the TD80 is turned on or by entering Calibration mode. WHAT TO DO: DETAILS: REMEDY: a. Check installation of the dual i.

  • Page 84: Common Installation Wiring And Component Problems

    Finch connector(s) if setting in one or both Display for a disconnected or directions loose or removed replace the connector(s) defective Finch Display. Page 84 TD80 and Overfill Prevention System Troubleshooting/ Rev. 2, August 4, 2015...
  • Page 85 The transmitter must be Hand tighten the probe if installed securely fastened to the probe transmitter nut until it is at the o-ring, then fully tighten with a wrench. Rev. 2, August 4, 2015/ TD80 and Overfill Prevention System Troubleshooting Page 85...
  • Page 86 9. Relay Module Shutdown system does not permit loading. WHAT TO DO: DETAILS: REMEDY: Page 86 TD80 and Overfill Prevention System Troubleshooting/ Rev. 2, August 4, 2015...
  • Page 87 Correct all wiring errors and continue to verify system operation. c. Check the Fill alarm level The Fill alarm may be incorrectly set too low. Confirm and enter the correct alarm setting. Rev. 2, August 4, 2015/ TD80 and Overfill Prevention System Troubleshooting Page 87...

  • Page 88: Alternate Td80 System Troubleshooting

    The following tests are used to determine correct operation of optional alarm accessories such as horns, lights and overfill prevention system. They do not verify correct operation of the TD80 level transmitter, probe or display. The purpose is to exercise the optional components for troubleshooting or repair tests.
  • Page 89 5. Place the J1 jumper back to the original position and verify that the Fill alarm horn silences and if installed, the light goes out. 2. Finch Relay Module Shutdown System Test 1. Verify normal TD80 system operation. Resolve all problems at this point before continuing. 2. Turn on power and activate the PTO signal.

  • Page 90: Figure 3-1: Basic System Wiring Schematic For Finch 5332E/Ps External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 3-1: Basic System Wiring Schematic for Finch 5332E/PS External Display Page 90 TD80 and Overfill Prevention System Troubleshooting/ Rev. 2, August 4, 2015...

  • Page 91: Figure 3-2: Basic System Wiring Schematic For Finch 5332E External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 3-2: Basic System Wiring Schematic for Finch 5332E External Display Rev. 2, August 4, 2015/ TD80 and Overfill Prevention System Troubleshooting Page 91...

  • Page 92: Figure 3-3: Basic System Wiring Diagram For Finch 5332 Internal Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 3-3: Basic System Wiring Diagram for Finch 5332 Internal Display Page 92 TD80 and Overfill Prevention System Troubleshooting/ Rev. 2, August 4, 2015...

  • Page 93: Figure 3-4: Single P2000 Overfill Prevention System Wiring Schematic

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 3-4: Single P2000 Overfill Prevention System Wiring Schematic Rev. 2, August 4, 2015/ TD80 and Overfill Prevention System Troubleshooting Page 93...

  • Page 94: Figure 3-5: Finch Relay Module Overfill Prevention System Wiring Schematic For Finch 5332E With Horns And Lights

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 3-5: Finch Relay Module Overfill Prevention System Wiring Schematic for Finch 5332E with Horns and Lights Page 94 TD80 and Overfill Prevention System Troubleshooting/ Rev. 2, August 4, 2015...

  • Page 95: Figure 3-6: Basic Shutdown Wiring For Finch 5332E/Ps External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 3-6: Basic Shutdown Wiring for Finch 5332E/PS External Display Rev. 2, August 4, 2015/ TD80 and Overfill Prevention System Troubleshooting Page 95...

  • Page 96: Figure 3-7: Finch Relay Module Overfill Prevention System For Finch 5332E/Ps With Horns And Lights

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 3-7: Finch Relay Module Overfill Prevention System for Finch 5332E/PS with Horns and Lights Page 96 TD80 and Overfill Prevention System Troubleshooting/ Rev. 2, August 4, 2015...

  • Page 97: Figure 3-8: Basic Shutdown Wiring Schematic For Finch 5332E External Display

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 3-8: Basic Shutdown Wiring Schematic for Finch 5332E External Display Rev. 2, August 4, 2015/ TD80 and Overfill Prevention System Troubleshooting Page 97...

  • Page 98: Td80 Technical Reference

    TD80™ Level Gauging and Overfill Prevention System Product Manual 4 TD80 Technical Reference Technical Specification Guide for Dual Rod Probes Page 98 TD80 Technical Reference/ Rev. 2, August 4, 2015...
  • Page 99 TD80™ Level Gauging and Overfill Prevention System Product Manual Probe: 1/4" Diameter 316L SS or Hastelloy® 316L SS, PTFE, PEEK, HNBR C-276 Rods (O-rings), Hastelloy® C-276 Rev. 2, August 4, 2015/ TD80 Technical Reference Page 99...
  • Page 100 TD80™ Level Gauging and Overfill Prevention System Product Manual Ideal for sour services and harsh chemicals – Probe is constructed of two 1/4" diameter 316L stainless steel or Hastelloy® C-276 rods, PEEK (high corrosion resistance plastic), PTFE and Hydrogenated Nitrile (other seal materials available).
  • Page 101 TD80™ Level Gauging and Overfill Prevention System Product Manual Rev. 2, August 4, 2015/ TD80 Technical Reference Page 101...
  • Page 102 TD80™ Level Gauging and Overfill Prevention System Product Manual Page 102 TD80 Technical Reference/ Rev. 2, August 4, 2015...
  • Page 103 TD80™ Level Gauging and Overfill Prevention System Product Manual Rev. 2, August 4, 2015/ TD80 Technical Reference Page 103...
  • Page 104 TD80™ Level Gauging and Overfill Prevention System Product Manual Page 104 TD80 Technical Reference/ Rev. 2, August 4, 2015...
  • Page 105 TD80™ Level Gauging and Overfill Prevention System Product Manual Rev. 2, August 4, 2015/ TD80 Technical Reference Page 105...

  • Page 106: Technical Specification Guide For Coaxial Probes

    TD80™ Level Gauging and Overfill Prevention System Product Manual Technical Specification Guide for Coaxial Probes Page 106 TD80 Technical Reference/ Rev. 2, August 4, 2015...
  • Page 107 TD80™ Level Gauging and Overfill Prevention System Product Manual Rev. 2, August 4, 2015/ TD80 Technical Reference Page 107...
  • Page 108 TD80™ Level Gauging and Overfill Prevention System Product Manual Page 108 TD80 Technical Reference/ Rev. 2, August 4, 2015...
  • Page 109 TD80™ Level Gauging and Overfill Prevention System Product Manual Rev. 2, August 4, 2015/ TD80 Technical Reference Page 109...
  • Page 110 TD80™ Level Gauging and Overfill Prevention System Product Manual Page 110 TD80 Technical Reference/ Rev. 2, August 4, 2015...
  • Page 111 TD80™ Level Gauging and Overfill Prevention System Product Manual Rev. 2, August 4, 2015/ TD80 Technical Reference Page 111...
  • Page 112 TD80™ Level Gauging and Overfill Prevention System Product Manual Page 112 TD80 Technical Reference/ Rev. 2, August 4, 2015...
  • Page 113 TD80™ Level Gauging and Overfill Prevention System Product Manual Rev. 2, August 4, 2015/ TD80 Technical Reference Page 113...

  • Page 114: Td80 Operation

    TD80™ Level Gauging and Overfill Prevention System Product Manual 5 TD80 Operation Graphical Glossary of Terms for Dual Rod Probe Truck and Trailer Installation Figure 5-1: Dual Rod Probe Truck & Trailer Installation Page 114 TD80 Operation/ Rev. 2, August 4, 2015...

  • Page 115: Figure 5-2: Coaxial Probe Truck & Trailer Installation

    TD80™ Level Gauging and Overfill Prevention System Product Manual Graphical Glossary of Terms for Coaxial Probe Truck and Trailer Installation Figure 5-2: Coaxial Probe Truck & Trailer Installation Rev. 2, August 4, 2015/ TD80 Operation Page 115...

  • Page 116: Td80 System Components

    TD80 Transmitter The TD80 transmitter generates and processes the Guided Wave Radar signals to determine liquid level in a tank. The TD80 is mounted on the tank top and connected to the probe, is weatherproof and rated for use in hazardous locations where explosive fumes may be present.

  • Page 117: Td80 Operation

    TD80™ Level Gauging and Overfill Prevention System Product Manual TD80 Operation 5.3.1  When the PTO is disengaged or the Gauge Enable toggle switch is off  All Alarms are disabled  The Finch Display shows “OFF”  Volume is displayed for 30 seconds by...
  • Page 118 TD80™ Level Gauging and Overfill Prevention System Product Manual 5.3.3 Liquid Level  As the tank is being filled, the Finch display indicates the liquid level 5.3.4 FILL Alarm  When the liquid level rises to the user set FILL Alarm, the display flashes the current level ...
  • Page 119 TD80™ Level Gauging and Overfill Prevention System Product Manual 5.3.5 HH Alarm  Once the liquid level reaches the programmed “High High” Alarm, the display alternately flashes “HH” and current level  To acknowledge the alarm, press the sequence of buttons Up-Up-Down-Up...

  • Page 120: Modes Of Operation

    TD80 transmitter. The unit remains in Display Mode for 30 seconds before returning to Off Mode. If the Finch Display does not receive any information from the TD80 transmitter for 6 seconds, the unit displays four dashes (----) to indicate a communications failure.

  • Page 121: Set Fill / Fall Mode

    5.5.1 Spill Alarm The level for the Spill alarm is set when programming the TD80 transmitter. This level is set to 7½” from the top of the tank for the Dual Rod and 2 ½”-15 ½” for the Coaxial Probe. This alarm is reported through the Spill/Fail Relay. When the Spill Alarm level is reached, the Finch Display flashes “Spill”.

  • Page 122: Fill / Fall Alarm

    5.5.3 High High Alarm The High High alarm (HH) level is set when programming the TD80 transmitter. This level is set to a volume of a minimum ½” below the Spill Level. This alarm is associated with the HH alarm relay. When the HH alarm is triggered, the HH alarm relay is activated, the display alternately flashes the current level and “HH”.

  • Page 123: Alarms Settings

    TD80™ Level Gauging and Overfill Prevention System Product Manual Alarms Settings 5.6.1 Fill/Fall Alarm User Settable from Zero inches to HH Alarm 5.6.2 HH Alarm Set by programming to a volume of 1/2” below the Spill Alarm or lower 5.6.3...

  • Page 124: Offset Calibration

    Calibration adjusts the strapping table offset in the TD80 transmitter. The transmitter also ensures that the HH alarm volume level does not exceed the Spill alarm level. If this point is reached the unit will not allow the operator to continue adjusting in that direction;...

  • Page 125: Normal Operation Troubleshooting

    See the troubleshooting chapter for detailed instructions to resolve the problem. The TD80 transmitter constantly performs error checking. Any detected errors are coded and sent to the display, and shown in the form of E xx (where xx is the two digit error code).

  • Page 126: Table 5-1: Normal Operation Troubleshooting

    TD80™ Level Gauging and Overfill Prevention System Product Manual Display shows “SPill” The tank has been over filled. Pump out excess liquid while power is applied until the Finch Display is indicating liquid. Can’t Auto range, can’t measure level Display shows an error code...

  • Page 127: Td80 Programming

    The TD80 “sees” the depth of air space in the tank and calculates the loaded volume. This table is known as a Depth Chart.

  • Page 128: Birdfeeder 2 Programming Steps

    8VDC minimum required for the TD80 and Finch. To program the TD80 in the shop on a table or workbench, use the attached cable kit wiring, or by connecting directly to the TD80 terminals using alligator clips. See Section 6.3.5.1 for connection details.
  • Page 129 TD80™ Level Gauging and Overfill Prevention System Product Manual Step 1, Gather all the programming information The following information is required. 1. Type of transmitter and probe Dual rod Coaxial 2. Calibration or depth chart for the tank or compartment.
  • Page 130 2 LO response can’t be verified if the probe length is shorter than the programmed compartment depth. 2. Turn power on to the TD80 system. The display should turn on and go through its start- up sequence (approximately 10 seconds long).

  • Page 131: Td80 Birdfeeder 2 Detailed Programming Instructions

    4. Connect the TD80 as follows: a. SV converter White wire to TD80 Gauge Power b. SV converter bare Shield wire to TD80 Gauge Ground c. SV converter Black wire to TD80 SV Bus Rev. 2, August 4, 2015/ TD80 Programming...
  • Page 132 TD80™ Level Gauging and Overfill Prevention System Product Manual Using the new programming cable SVRS232 to USB Converter 1. Ensure that the power supply or battery voltage is turned off. Unplug the AC power adapter from the outlet if it is being used for programming.

  • Page 133: Graphical Td80 Programming Instructions Using Birdfeeder 2

    TD80™ Level Gauging and Overfill Prevention System Product Manual 6.3.4 Graphical TD80 Programming Instructions using Birdfeeder 2 Step 1, open a Birdfeeder 2 file OR enter the information manually. Click on the Open icon. Select the file to open and double-click or click Open Rev.
  • Page 134 TD80™ Level Gauging and Overfill Prevention System Product Manual Or, enter the information manually. Select probe type. Select depth units. Page 134 TD80 Programming/ Rev. 2, August 4, 2015...
  • Page 135 TD80™ Level Gauging and Overfill Prevention System Product Manual Select volume units. Enter the depth and volume information from the customer supplied depth chart into the table. Go to Step 2. A table may automatically be filled with linear values by clicking the Fill Chart icon.
  • Page 136 See the examples below. A table with depth of 0 to 20 inches and a volume display corresponding to the depth is automatically generated. This is useful for testing a TD80 and display or for applications where depth output is required.
  • Page 137 TD80™ Level Gauging and Overfill Prevention System Product Manual Click the Done button when the table is complete. This newly created table may be saved and the used to program a TD80 immediately or at a later time. Step 2, click the Done button if the table was entered manually in Step 1.
  • Page 138 TD80™ Level Gauging and Overfill Prevention System Product Manual Select the unit to convert and click OK. Verify that the unit was converted correctly. Step 3, select Spill level and reset option, HH alarm level and display decimal places. Select the Spill alarm level, specified by the customer in distance from the tank top.
  • Page 139 TD80™ Level Gauging and Overfill Prevention System Product Manual Select the optional Spill alarm reset setting. Enter the HH alarm level, specified by the customer in either distance from the tank bottom or volume. Volume is the actual HH alarm level, while distance is provided as a convenient measure.
  • Page 140 TD80™ Level Gauging and Overfill Prevention System Product Manual Select the number of decimal places to display. The Finch display shows a maximum of four digits. The greatest number of decimal places is usually selected for the best resolution. Step 4, enter the optional sump and riser distance and 4-20mA settings.
  • Page 141 TD80™ Level Gauging and Overfill Prevention System Product Manual Enter the optional 4mA and 20mA settings for the 4-20mA current loop output. The usual settings are 0” from the top and bottom. Step 5, verify that all information is correct and click the Program button.
  • Page 142 TD80™ Level Gauging and Overfill Prevention System Product Manual Save the information in a file for later use if required. Cycle the TD80 power off and then back on. Click the Continue button or press Enter. Page 142 TD80 Programming/ Rev. 2, August 4, 2015...
  • Page 143 TD80™ Level Gauging and Overfill Prevention System Product Manual Birdfeeder 2 will search for the serial port connected to the TD80 for programming. Birdfeeder 2 will report an error if the TD80 is not connected properly for programming or the power was not cycled.
  • Page 144 The error below indicates a programming failure. Check all connections, power supply and try again after clicking on OK. Confirm that the correct dual rod or coaxial TD80 is connected for programming. Future versions of TD80 will report the type; dual rod or coaxial.
  • Page 145 TD80™ Level Gauging and Overfill Prevention System Product Manual Birdfeeder 2 indicates programming progress with a bar and row count. Programming may be canceled at any time by clicking the Cancel button. Successful programming is indicated below. Click the OK button to continue. Power may be removed from the TD80 and SV converter disconnected at this time.

  • Page 146: Connecting The Td80 For Programming Using The Svrs232 To Usb Converter

    2. Connect contact “B” to contact “C”. 3. Clip the SVBus Converter alligator clips to the transmitter terminals or to the same colour wires of the attached TD80 cable kit. See the wiring compartment cover diagram for the terminal locations.

  • Page 147: Figure 6-2: Connecting The Td80 For Programming In The Shop Drawing

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 6-2: Connecting the TD80 for Programming in the Shop Drawing Rev. 2, August 4, 2015/ TD80 Programming Page 147...

  • Page 148: Figure 6-3: Connecting The Td80 For Programming On A Vehicle With A Finch 5332E Display (Green Board)

    AC power adapter if using a battery or other source of power. 9. Apply operating power when prompted by the Birdfeeder program. Figure 6-3: Connecting the TD80 for Programming on a vehicle with a Finch 5332E Display (green board) Page 148 TD80 Programming/ Rev.

  • Page 149: Figure 6-4: Connecting The Td80 For Programming On A Vehicle With A Finch 5332E Display (Green Board) Drawing

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 6-4: Connecting the TD80 for Programming on a vehicle with a Finch 5332E Display (green board) Drawing Rev. 2, August 4, 2015/ TD80 Programming Page 149...

  • Page 150: Figure 6-5: Connecting The Td80 For Programming On A Vehicle With A Finch 5332E/Ps Display (Red Board)

    AC power adapter if using a battery or other source of power. 7. Apply operating power when prompted by the Birdfeeder program. Figure 6-5: Connecting the TD80 for Programming on a vehicle with a Finch 5332E/PS Display (red board) Page 150 TD80 Programming/ Rev.

  • Page 151: Figure 6-6: Connecting The Td80 For Programming On A Vehicle With A Finch 5332E/Ps Display (Red Board) Drawing

    TD80™ Level Gauging and Overfill Prevention System Product Manual Figure 6-6: Connecting the TD80 for Programming on a vehicle with a Finch 5332E/PS Display (red board) Drawing Rev. 2, August 4, 2015/ TD80 Programming Page 151...

  • Page 152: Advanced Birdfeeder 2 Programming Operations

    Converting Birdfeeder Hex files to Birdfeeder 2 format c. Programming directly from Birdfeeder Hex files Programming information for the TD80 comes from the type of TD80 transmitter to be programmed, a manufacturer supplied depth or calibration chart, customer specified alarm levels and installation details.

  • Page 153: Figure 6-7: Mdu Text File Sample

    TD80™ Level Gauging and Overfill Prevention System Product Manual 5.10 77.0 229.1 78.0 231.0 79.0 232.2 80.0 233.3 81.0 233.7 82.0 234.3 83.0 234.5 84.0 234.6 85.0 234.7 86.0 234.8 87.0 234.9 <EOF> Figure 6-7: MDU Text file sample See the lines below for the significant information that can be extracted from the sample text file.
  • Page 154 TD80™ Level Gauging and Overfill Prevention System Product Manual Text File Interpretation Information from line 1 indicates the date this file was created or last modified. Lines 2 to 6 provide information to Birdfeeder 2 for Volume Units, Depth Units, High-High Level, Display Precision and Spill Alarm Level.
  • Page 155 Programming may continue by clicking the Program button. MDU Hex File Conversion Hex files are the actual files used to program the TD80 transmitter. Previous knowledge of the settings or customer supplied records is required to successfully convert these file to Birdfeeder 2 format.
  • Page 156 6.3.6.2 Transmitter File Transfer Using Birdfeeder 2 The programmed TD80 transmitter information may be read by Birdfeeder 2. It is then saved as a Hex file or used immediately to program another TD80 transmitter. The process begins with Birdfeeder reading the entire contents of the TD80 program. The result is similar to opening a Hex file.
  • Page 157 Spill level are ignored by the TD80 transmitter. This is a safety measure to ensure that the HH alarm activates before the Spill alarm when loading. The expected alarm sequence is first Fill alarm, then HH alarm, followed by Spill alarm.
  • Page 158 1. Measure or determine the height of the compartment. This is the total height inside, from the bottom of the tank to the highest point where the TD80 probe is mounted. 2. Select the Probe Type of the TD80 installed 3.

  • Page 159: Figure 6-8: Blank Depth Chart Form

    The following form can be used when creating a depth chart for a particular tank or compartment. Enter the liquid volume (e.g.: M3, BBL’s, Gallons etc.) at each inch. This can then be entered into the Birdfeeder software for programming the TD80 Transmitter. Note: The maximum length of the TD80 probe is 92 inches.

  • Page 160: Mdu (Birdfeeder) Programming

    TD80™ Level Gauging and Overfill Prevention System Product Manual 6.3.7 MDU (Birdfeeder) Programming NOTE: The Birdfeeder 2 is the current and recommended software. Open the MDU software program and select New from the Data File menu. 1. Once selected, blank screen will appear in which the strap table can be entered.
  • Page 161 TD80™ Level Gauging and Overfill Prevention System Product Manual  Select digits for decimal precision. (Choose to show 4-digits. e.g. 35.00)  Click Update. 7. When the strap table re-appears with a list of information above it, select Compile data from the Process data menu. When it is finished a SUCCESS window should appear.

  • Page 162: Programming Checklist

    TD80™ Level Gauging and Overfill Prevention System Product Manual 6.3.8 Programming Checklist Checked Step 1. Gather all the programming information a. Transmitter and probe type b. Depth chart for the tank or compartment c. Display precision required for the Finch display d.

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