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Instructions
e-Xtreme
Electric driver for application of protective coatings. For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
Model 25P238
®
Z60 Electric Driver
3A6919A
EN
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Table of Contents
Related Manuals for Graco e-Xtreme Z60
Summary of Contents for Graco e-Xtreme Z60
- Page 1 Instructions 3A6919A ® e-Xtreme Z60 Electric Driver Electric driver for application of protective coatings. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Important Safety Instructions Read all warnings and instructions in this manual before using the equipment. Save these instructions.
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Page 2: Table Of Contents
Technical Specifications ....26 Graco Standard Warranty ....28... -
Page 3: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 4 Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
- Page 5 Warnings WARNING PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not limited to: • Protective eyewear, and hearing protection. •...
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Page 6: Component Identification
Component Identification Component Identification Ref. Description Ref. Description Oil Fill Cap (vented) Driver Power Switch (Lock-out tag-out equipped) Lift Ring Electrical Junction Box Oil Drain Plug Electrical Junction Box Cover Driver Output Shaft Ground Screws Oil Sight Glass Cord Grip (for Power Cord) Status Indicator Light (LED) Cord Grip (for Fan Cable) Pressure Control Knob... -
Page 7: Installation
Installation Installation 2. Bring cord to unit and remove four screws to separate junction box cover (Z) with power switch (S) from junction box (Y). See F . 2. Improper wiring may cause electric shock or other serious injury. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. -
Page 8: Grounding
Installation 5. Power wires should be installed into 2T1 and 4T2 Grounding terminals. See Wiring Diagrams on page 24. NOTE: The upper ground screw is used by the fan wire harness and should not be used for both connections. The equipment must be grounded to reduce the risk 6. -
Page 9: Operation
Operation Operation Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. Startup 1. Perform Installation procedures starting on page 7. 2. Turn the pressure control knob (N) fully counterclockwise to 0. This equipment stays pressurized until pressure is 3. -
Page 10: Maintenance
If oil is low, open Change the Oil oil fill cap (P) and add Graco Part No. 16W645 ISO 220 silicone-free synthetic EP gear oil. See F . 9. -
Page 11: Troubleshooting
Troubleshooting Troubleshooting NOTE: To clear an error code, cycle power by turning the power switch (S) to the OFF position for at least 30 seconds before turning back ON. Standby Mode Error Code Troubleshooting When slow blinking is displayed, the driver has entered Error codes can take two forms: Standby Mode. - Page 12 Troubleshooting Blink Code Error Type Troubleshooting Steps Deviation High Temperature The temperature of the system is near the maximum operation temperature. The performance has been reduced to prevent the driver from completely shutting down. • Check fan operation. Clean the fan and driver housing. •...
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Page 13: Repair
Repair Repair 4. Drain oil from driver. See Change the Oil, page 10. 5. Reinstall oil drain plug (25). Torque to 18-23 ft-lb (25-30 N•m). NOTICE Do not over-torque. The drain plug can become stripped and damaged. 6. Unscrew shaft bearing assembly (19) from driver. Replace Shaft Bearing See Parts, page 21. -
Page 14: Replace Fan Fuses (116682)
4. Unscrew fuse holder, remove old fuse, and replace 4. Loosen terminal screws for 1L1 and 3L2 and gently with new fuse (Graco part number 116682) (5 mm x remove wires from each location. 20 mm, 500 mA, 250V, Slow Blow). Reconnect fuse holder and tighten. -
Page 15: Replace Fan Shroud (24V224)
Repair 6. Remove the upper grounding screw (201) and 3. Install new fan assembly. To reattach the fan disconnect green fan ground wire. assembly, slide cover into slots for tabs located on junction box side and gently push down far end (see . -
Page 16: Replace Electronics Cover
Repair Replace Electronics Cover 7. Carefully separate the electronics cover (3) from the driver, then disconnect the wires. Removal 1. Follow the Pressure Relief Procedure on page 9. 2. Disconnect unit from power source. 3. Remove the lower from the sprayer (see the Sprayer manual). - Page 17 Repair 10. Disconnect encoder cable (E). 11. Disconnect the token cable (86). . 21: Encoder Cable . 22: Token Cable 3A6919A...
- Page 18 Repair Installation Calibration NOTE: The lower must be removed from the driver in 1. Reconnect all wires: order to calibrate the driver correctly. The calibration • Motor power and motor temperature sensor. See stroke length is longer than the operating stroke. .
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Page 19: Repair Token Cable
Repair Repair Token Cable 5. Check the token wire (T) connections. Replace the wire if it is damaged. NOTE: Make sure the token wire connection is positioned with the wires facing 1. Follow the Pressure Relief Procedure on page 9. the bottom of the sprayer. -
Page 20: Software Update Procedure
NOTE: The token can remain in place even after the software has been updated. . 25: Motor Cover Removal 10. The latest software version for each system can be found at Technical Support at www.graco.com under the “FAQ” section. 3A6919A... - Page 21 Repair 3A6919A...
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Page 22: Parts
Parts Parts Electric Driver . 27: Electric Driver Parts 3A6919A... - Page 23 Parts Parts List - Electric Driver (25P238) Ref. Part Description Qty. Ref. Part Description Qty. 24V224 COVER, fan, assembly, with wire - - - - - HOUSING, main harness - - - - - COVER, gear (includes Ref. 24, 43, 56, 92, 94) 25P237 COVER, electronics, assy, Z60 - - - - -...
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Page 24: Mounting Hole Pattern
Parts Mounting Hole Pattern . 28: Mounting Hole Pattern 6.186 in. 6.186 in. Four 3/8-16 Six 5/8-11 Tie Rod Holes: (157 mm) (157 mm) Mounting Holes 8 in. (203 mm) x 120° bolt circle 5.9 in. (150 mm) x 120° bolt circle 3A6919A... -
Page 25: Wiring Diagrams
Wiring Diagrams Wiring Diagrams AIR FLOW DIRECTION ti36492a ti36494a . 29: Wiring Diagram Ref. Description Ref. Description Stroke position sensor wire Motor temperature sensor wires Circuit board power wires Motor wires Fan power wires Token cable Fan fuse holders Encoder cable Incoming power 3A6919A... -
Page 26: Dimensions
Dimensions Dimensions Driver Dimensions Width 15.3 in. (38.8 cm) Depth 18.3 in. (46.5 cm) Mounted Height 18.3 in. (46.5 cm) Total Height 21.5 in. (54.6 cm) 3A6919A... -
Page 27: Technical Specifications
Technical Specifications Technical Specifications e-Xtreme Z60 Electric Driver Metric Maximum continuous cycle rate 40 cycles per minute (To prevent premature pump wear, do NOT exceed maximum recommended speed of fluid pump) Weight 115 lb 52 kg Operating temperature range 23° to 120° F -5°... -
Page 28: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.