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Repair-Parts
Electric Driver for
High Pressure Airless Sprayer
Electric driver for application of protective coatings. For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Model 24V016
333233D
EN
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Summary of Contents for Graco 24V016
- Page 1 High Pressure Airless Sprayer Electric driver for application of protective coatings. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Model 24V016...
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Page 2: Table Of Contents
Bearing Pre-Load ......8 Graco Standard Warranty ....26 Troubleshooting . -
Page 3: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 4 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system compo- nent.
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Page 5: Installation
Installation Installation 2. Bring cord to unit and remove four screws to sepa- rate junction box cover (G) with power switch (E) from remainder of sprayer. See F . 2. Improper wiring may cause electric shock or other serious injury. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. -
Page 6: Grounding
Installation 5. Attach ground wire to ground terminal inside junc- 7. Replace junction box screws and washers removed tion box (S). in step 2 and tighten cord grip to securely hold power cord in junction box (S). See F . 5. NOTE: The power cord attaches to a separate ground screw than the ground screw that is already attached. -
Page 7: Install Vented Oil Cap Before Using Equipment
Setup Install Vented Oil Cap Before Pressure Relief Procedure Using Equipment Follow the Pressure Relief Procedure whenever The driver gear-box is shipped from the factory pre-filled you see this symbol. with oil. The temporary unvented cap (PX) prevents oil leaks during shipment. This temporary cap must be replaced with the vented oil cap (P), supplied with the equipment, before use. -
Page 8: Maintenance
If oil is low, open the product life. fill cap (P) and add Graco Part No. 16W645 ISO 220 sil- icone-free synthetic EP gear oil. See F . 8. -
Page 9: Troubleshooting
Verify that the outlet check valve is installed on pump and functions properly. A faulty outlet check valve can result in excessive pump speed, causing high volt- age internally to the electric driver. Deviation Low Temperature • Warm equipment. • Contact your Graco distributor or Tech Service for more information. 333233D... - Page 10 Cycle power and check status indicator to see if error is still active. • Calibrate the encoder (see page 17). • Contact your Graco distributor or Tech Service for more information. Alarm Encoder Error • Cycle power and check the status indicator to see if the error is still active.
- Page 11 Over voltage (greater than 300 V) • Check power supply over and LED is off No power to control board • Contact your Graco distributor or Tech Service for more information. Driver does not turn Encoder fault • Cycle power.
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Page 12: Repair
Repair Repair 1. Stop pump at bottom of its stroke. Shut off and remove power to driver. 2. Perform Pressure Relief Procedure, page 7. To prevent skin injection and splashing, never open a 3. Disconnect lower from driver. See sprayer manual. camlock hose or applicator fitting while there is pressure in the fluid line. -
Page 13: Replace Fan Fuses
4. Unscrew fuse holder, remove old fuse, and replace 4. Loosen screws for 1L1 and 5L3 and gently remove with new fuse (Graco part number 116682) (5 mm x wires from each location. 20 mm, 500 mA, 250V, Slow Blow). Reconnect fuse NOTE: For Series A and Series B motors, use ter- holder and tighten. - Page 14 Repair 6. Remove grounding screw (GS) and disconnect 9. Install new fan assembly. To reattach the fan assem- green grounding wire coming out of fan cord grip bly, slide cover into slots for tabs located on junction (C1) attached to driver (not the junction box). box side and gently push down far end.
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Page 15: Replace Electronics Cover
Repair Replace Electronics Cover Removal 7. Use a wire cutter to cut ferrule tips from fan wires and motor power wires. NOTE: Cut the wires as close to the ferrules as possible. Do not cut the tip off of the ground wires. 1. - Page 16 Repair 11. Remove 12 screws (20) and washers from electron- 14. Disconnect the stroke position sensor wire (H). ics cover (50). . 20: Electronics Cover Removal . 23: Stroke Position Wire 12. Carefully tilt electronics cover (50) down. 15. Disconnect the encoder wire (E). .
- Page 17 Repair Installation 7. Connect fan ground wire. See F . 19, page 15. See F . 16, page 15. 1. Install the new cover gasket (included in the elec- 8. Use an adjustable wrench to tighten the fan cord tronics cover kit). See F .
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Page 18: Repair Token Cable
Repair Calibration Repair Token Cable NOTE: The driver must be de-coupled from the lower and must be able to cycle freely with no obstructions. 1. Cycle power to the driver by first turning the power switch (S) to OFF, and then to ON again. 1. -
Page 19: Software Update Procedure
Make sure all wires are posi- tioned inside the cover before installation. NOTE: The latest software version for each system can be found by searching “Software Version Change His- tory for 17N254” at Graco Technical Support. Contact a technical support representative before upgrading. 333233D... -
Page 20: Parts
Parts Parts Electric Driver . 30: Electric Driver Parts 333233D... -
Page 21: Parts List - Electric Driver (24V016)
Parts Parts List - Electric Driver (24V016) Ref. Part Description Qty. Ref. Part Description Qty. 127463 SCREW, cap, socket head CHASSIS 101‡ 17B505 SLEEVE, junction box 15H392 ADAPTER, rod Xtreme 17B553 ERROR CODE LABEL 5† 17B507 COVER, junction box 16Y491 TOKEN CABLE (not shown) 6†... -
Page 22: Mounting Hole Pattern
Parts Mounting Hole Pattern . 31: Mounting Hole Pattern 6.186 in. (157 mm) 6.186 in. (157 mm) Four 3/8-16 Mounting Holes Six 5/8-11 Tie Rod Holes: • 8 in. (203 mm) x 120° bolt circle • 5.9 in. (150 mm) x 120° bolt circle 333233D... -
Page 23: Wiring Diagram
Wiring Diagram Wiring Diagram . 32: Wiring Diagram 333233D... -
Page 24: Dimensions
Dimensions Dimensions Driver Dimensions A width 15.30 in (0.390 m) B depth 18.3 in (0.465 m) C mounted height 18.3 in (0.465 m) D total height 21.5 in (0.545 m) 333233D... -
Page 25: Technical Data
20A maximum Oil capacity† 1.5 quarts 1.4 liters Oil specification† Graco part number 16W645 ISO 220 silicone-free synthetic EP gear oil† Maximum force 4200 lbf 18.7 kN † The driver gear-box is shipped from the factory pre-filled with oil. Additional oil must be purchased separately. -
Page 26: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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