Mustang Survival MSD900 Description And Maintenance Instructions
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Mustang Survival MSD900 Description And Maintenance Instructions

Industrial immersion work suit
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MUSTANG SURVIVAL
INDUSTRIAL IMMERSION WORK SUIT,
MUSTANG MODEL MSD900
DESCRIPTION AND MAINTENANCE INSTRUCTIONS
20 MARCH 2006, REV: 0.3
Mustang Survival Canada
Mustang Survival-USA
3810 Jacombs Road
3870 Mustang Way
Richmond, BC, V6V 1Y6
Bellingham, WA
Tel: (604) 270-8631 Fax: (604) 270-0489
USA 98226
E-mail:
mustang@mustangsurvival.com
Tel: (360) 676-1782 Fax: (360) 676-5014
WEB:
www.mustangsurvival.com
E-mail:
mustangusa@mustangsurvival.com

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  • Page 1 MUSTANG SURVIVAL INDUSTRIAL IMMERSION WORK SUIT, MUSTANG MODEL MSD900 DESCRIPTION AND MAINTENANCE INSTRUCTIONS 20 MARCH 2006, REV: 0.3 Mustang Survival Canada Mustang Survival-USA 3810 Jacombs Road 3870 Mustang Way Richmond, BC, V6V 1Y6 Bellingham, WA Tel: (604) 270-8631 Fax: (604) 270-0489...

  • Page 2: Table Of Contents

    STEP 1 SUIT PREPARATION PRIOR TO DONNING.............20 STEP 2 DONNING INSTRUCTIONS ..................20 STEP 3 CLOSING THE WATERPROOF ENTRY ZIPPER............21 STEP 4 ADJUSTING THE MSD900 AFTER DONNING............22 SECURING THE MSD900 IN EMERGENCY SITUATIONS ............22 DOFFING PROCEDURE ......................23 6.0 MAINTENENCE AND CARE .................... 24 GENERAL ..........................24...
  • Page 3 Figure 35. Step c. Interconnection Zipper Replacement............... 39 Figure 36. Step d. Interconnection Zipper Replacement ..............39 Figure 37. MSD900 Outer Shell (Part Number MA3003) and Index Numbers ........41 Figure 38. Parts List for the MSD900 Outer Shell................. 42 Figure 39.

  • Page 4: Introduction

    Read this manual thoroughly to become familiar with the operation of the zippers, pockets and seals. The lives of crewmembers may depend on the condition of the MSD900. Keep the manual in a convenient location for easy reference in the event that the suit requires inspection, repair or cleaning.

  • Page 5: Description

    DESCRIPTION 1.5.1 Application 1.5.1.1 The MSD900 Industrial Immersion Work Suit may be used in lieu of traditional dry suits and anti- exposure work suits when a suit of greater durability, comfort and protection from exposure to cold is required. Figure 1. MSD900 Industrial Immersion Work Suit...
  • Page 6 1.5.4 Durability 1.5.4.1 The MSD900’s Outer Shell is constructed of 210-denier nylon and reinforced in high abrasion ® areas with even more rugged 500-denier Cordura nylon panels.

  • Page 7: Figure 2. Msd900 Industrial Immersion Work Suit Layers

    Configuration Configuration 1.5.5.1 The MSD900 provides hypothermia protection and inherent buoyancy using three interconnected 1.5.5.1 The MSD900 provides hypothermia protection and inherent buoyancy using three interconnected modules to form a single system. Each module may be repaired, to a degree, or replaced modules to form a single system.
  • Page 8 An integral foam-lined hood provides protection both in and out of the water. NOTE: Appropriate thermal undergarments (such as should be worn polypropylene underwear) to enhance the protection afforded by the MSD900 and assist in wicking moisture away from the body. 1.5.6 1.5.6.1 This suit is available in five sizes.

  • Page 9: Immersion And Anti-Exposure Clothing

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 IMMERSION AND ANTI-EXPOSURE CLOTHING HAZARDS 2.1.1 Cold-water immersion is a life-threatening situation, and your survival depends on the clothing you wear. Cold, shock, hypothermia, loss of dexterity and mental sharpness and drowning are your primary concerns.

  • Page 10: Msd900 Features

    3.2.2 To create the most effective protection against hypothermia, Mustang Survival begins by evaluating the clothing’s immersed Clo value, which depicts the level of thermal insulation a garment provides. Clo is a measurement of insulation, much like the ‘R’ values assigned to fiberglass house insulation.

  • Page 11: Testing

    20 March 2006, Rev:.03 3.2.4 When tested on a thermally insulated manikin, the MSD900 measures 0.74 Immersed Clo in When tested on a thermally insulated manikin, the MSD900 measures 0.74 Immersed Clo in stirred water. This level of immersion protection provides approximately six hours of survival time stirred water.

  • Page 12: Assembled Msd900

    Highly abrasion resistant, reinforced seat, and knees • 95 SQ. IN. (612 SQ. CM) SOLAS/IMO approved high visibility reflective tape • Highly visible Outer Shell • A snap down inflatable head pillow makes the MSD900 compatible with a variety of marine survival equipment...
  • Page 13 3.5.3.1 The relief zipper (see figure 4) is black, with metal teeth and provides a watertight seal when fully closed. It is located on the front of the MSD900 Industrial Immersion Work Suit and extends horizontally across the groin area.

  • Page 14: Assembly

    ASSEMBLY ASSEMBLY WARNING: The MSD900 should be worn with all three modules assembled. The modules WARNING: The MSD900 should be worn with all three modules assembled. The modules are not to be worn independently. A loss of protection and wear resistance will are not to be worn independently.

  • Page 15: Figure 6. Pulling A Leg Out Exposing A Zipper

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 NOTE: Ensure the legs do not twist, maintaining a matching orientation during insertion. NOTE: Ensure the legs do not twist, maintaining a matching orientation during insertion. c. After pushing your hand down between the Thermal Liner and the Immersion Module, c.

  • Page 16: Figure 8. Thermal Liner And Immersion Module Connected At The Ankles

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 e. Attach the two ankle zippers. The Immersion Module zipper will only work in one e. Attach the two ankle zippers. The Immersion Module zipper will only work in one direction (see figure 8).

  • Page 17: Step 3 Waist And Waterproof Zipper Connection- Part I

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 STEP 3 WAIST AND WATERPROOF ZIPPER CONNECTION- PART I STEP 3 WAIST AND WATERPROOF ZIPPER CONNECTION- PART I a. After laying the Immersion Module back out flat, push the left arm of the Thermal Liner a.

  • Page 18: Step 4 Wrist Connection

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 c. To join these layers, start at the end of the waterproof zipper underneath the left arm and c. To join these layers, start at the end of the waterproof zipper underneath the left arm and...

  • Page 19: Step 5 Neck Connection

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 b. Line up the zipper on the Immersion Module with the zipper on the cuff of the Thermal b. Line up the zipper on the Immersion Module with the zipper on the cuff of the Thermal Liner and connect them (see figure 11).

  • Page 20: Step 6 Waist And Waterproof Zipper Connection - Part Ii

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 CAUTION: Avoid pinching the Immersion Module waterproof material with the zipper slider. CAUTION: Avoid pinching the Immersion Module waterproof material with the zipper slider. STEP 6 WAIST AND WATERPROOF ZIPPER CONNECTION - PART II STEP 6 WAIST AND WATERPROOF ZIPPER CONNECTION - PART II 4.6.1...

  • Page 21: Step 8 Outer Shell Waist And Waterproof Connection

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 STEP 8 OUTER SHELL WAIST AND WATERPROOF CONNECTION STEP 8 OUTER SHELL WAIST AND WATERPROOF CONNECTION a. Fold back the protective flaps of the Outer Shell to give access to the interconnection a.

  • Page 22: Step 9 Outer Shell Wrist Connection

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 STEP 9 OUTER SHELL WRIST CONNECTION STEP 9 OUTER SHELL WRIST CONNECTION a. Fold back the left wrist of the Outer Shell exposing the Immersion Module a. Fold back the left wrist of the Outer Shell exposing the Immersion Module interconnection zipper.

  • Page 23: Donning\Doffing Instructions

    Description and Maintenance Instructions 20 March 2006, Rev:.03 DONNING\DOFFING INSTRUCTIONS WARNING: The MSD900 must be worn with all three modules assembled. The modules are not to be worn separately. A loss of protection and wear resistance will result if worn improperly.

  • Page 24: Step 3 Closing The Waterproof Entry Zipper

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 Figure 16. Inserting Legs, Donning and Closing the MSD900 Figure 16. Inserting Legs, Donning and Closing the MSD900 STEP 3 CLOSING THE WATERPROOF ENTRY ZIPPER STEP 3 CLOSING THE WATERPROOF ENTRY ZIPPER a.

  • Page 25: Step 4 Adjusting The Msd900 After Donning

    Adjust the ankle, thigh and wrist straps. SECURING THE MSD900 IN EMERGENCY SITUATIONS 5.5.1 General 5.5.1.1 In the event of entering the water, the MSD900 has a number of emergency features that are crucial to your survival. 5.5.2 Neck Seal 5.5.2.1 After entering the water, tighten the neck seal by grasping the drawstrings and pulling the tabs out...

  • Page 26: Doffing Procedure

    DOFFING PROCEDURE a. Remove all other equipment donned over the MSD900 before proceeding. b. Wash down the MSD900 while wearing it, paying particular attention to the entry and relief slide fasteners. Remove all traces of salt. c. Unbuckle the waist belt and release the ankle, wrist and thigh adjustment straps.

  • Page 27: Maintenence And Care

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 MAINTENENCE AND CARE GENERAL 6.1.1 After immersion in water (other than clean water), the suit modules should be either washed or rinsed separately. To increase the life of the garment, it is recommended to wash the suit only when required.

  • Page 28: Figure 18. Removing The Inflatable Pillow

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 CAUTION: Do not hang the suit by the neck seal. Use a strong wood or plastic hanger and CAUTION: Do not hang the suit by the neck seal. Use a strong wood or plastic hanger and...

  • Page 29: Damage Treatment

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 6.3.4 Immersion Module a. Machine wash in warm water (100°F) using mild liquid or powdered soap in a Permanent Press or Normal Cotton Sturdy cycle. b. Hang the Immersion Module to air-dry, or tumble dry on a low heat setting.

  • Page 30: Inspection

    General Suit Examination 6.6.2 Periodically examine your MSD900 for visual signs of abrasion or damage. Lay the suit modules on a clean, flat surface. Ensure the suit is dry inside and out. Visually check for small rips, tears, or punctures, which may be repaired by a suitable repair station*. Major rips, tears, or punctures should be referred to Mustang for inspection and repair.
  • Page 31 Periodic Inspection 6.6.7.1 The suit manufacturer, or a qualified approved technician* with the appropriate equipment, should carry out the in-depth periodic inspection (every 90 days). * Please contact Mustang Survival Corp. for more information. This inspection includes: Visual inspection Leak testing every second periodic inspection (unless damage is suspected)

  • Page 32: Figure 20. Step A. Suit Leakage Test

    Contact us for more information. 6.6.10.2 To perform the suit leakage test on the Immersion Module only: a. Turn the MSD900 Immersion Module inside out, with the entry zipper and relief zipper fully closed. Figure 20. Step a. Suit Leakage Test...

  • Page 33: Figure 21. Step B. Suit Leakage Test

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 b. Carefully seal the wrists of the suit with suitable clamps. b. Carefully seal the wrists of the suit with suitable clamps. Figure 21. Step b. Suit Leakage Test Figure 21.

  • Page 34: Figure 23. Step D. Suit Leakage Test

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 d. Insert a neck clamp plate on top of the neck seal plate, ensuring that the pneumatic d. Insert a neck clamp plate on top of the neck seal plate, ensuring that the pneumatic couplings are lined up with the holes.

  • Page 35: Figure 25. Step F. Suit Leakage Test

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 Inflate the suit with air that is free of any oil or water. CAUTION: Do not exceed a pressure of six inches of water column. Exceeding this pressure may overstress the suit, resulting in damage.

  • Page 36: Figure 26. Step H. Suit Leakage Test

    Only any detected damage is repaired before the suit is put back into service. Only Mustang Survival should perform Immersion Module repairs. Mustang Survival should perform Immersion Module repairs.

  • Page 37: Repairs

    6.7.1.2 Qualified repair personnel can normally perform repairs to the Outer Shell and Thermal Liner, with adequate facilities. The manufacturer should do all major repairs, unless otherwise authorized by Mustang Survival Corp. This section provides some information to assist with minor or emergency repairs to the suit and related components.
  • Page 38 (37 mm) ± inch (3 mm). 6.7.5 Leak Repairs 6.7.5.1 Return the Immersion Module to Mustang Survival to repair the damage. 6.7.6 Limits of Repair 6.7.6.1 It is recommended that the following guidelines be used in determining potential for repair of the Outer Shell and Thermal Liner.

  • Page 39: Figure 29. Step A. Patching

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 6.7.8.1 Patching of minor tears and holes on the Outer Shell should conform to the following: a. Clean the area around the tear of foreign material. Figure 29. Step a. Patching b.

  • Page 40: Figure 31. Steps C., D. And E. Patching

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 Figure 31. Steps c., d. and e. Patching Figure 31. Steps c., d. and e. Patching Patch stitched to the outside of the garment Roll an edge of the patch under itself and single-stitch approximately inch (12 mm) from the original stitch.

  • Page 41: Figure 33. Step A. Interconnection Zipper Replacement

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 6.7.9 Interconnection Zipper Replacement Interconnection Zipper Replacement NOTE: Only interconnection zippers may be replaced. Do not attempt to replace the NOTE: Only interconnection zippers may be replaced. Do not attempt to replace the waterproof zippers on the Immersion Module.

  • Page 42: Figure 35. Step C. Interconnection Zipper Replacement

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 c. Remove the broken zipper by gently pulling it away. Figure 35. Step c. Interconnection Zipper Replacement d. Align the edge of the fabric closely to the edge of the replacement zipper tape and inch from the edge, until completely attached.

  • Page 43: Summary

    20 March 2006, Rev:.03 SUMMARY The Mustang Survival Industrial Immersion Work Suit Model MSD900 is a constant wear dry suit that protects crewmembers in harsh marine environments with cold-water immersion features and flotation. The suit is easily donned, maintained and stored. Qualified approved technicians, with proper equipment, or Mustang Survival Corp.

  • Page 44: Parts List

    The manufacturer should do all major repairs, unless otherwise authorized by Mustang facilities. The manufacturer should do all major repairs, unless otherwise authorized by Mustang Survival Corp. Survival Corp. Figure 37. MSD900 Outer Shell (Part Number MA3003) and Index Numbers Figure 37. MSD900 Outer Shell (Part Number MA3003) and Index Numbers...

  • Page 45: Figure 38. Parts List For The Msd900 Outer Shell

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 Figure 38. Parts List for the MSD900 Outer Shell INDEX PART NOMENCLATURE MIN ORDER NUMBER NUMBER QUANTITY HD7580 BRASS DULL BLACK GROMMET 50 EA EL101013 ELASTIC LACING 1 ROLL (100...

  • Page 46: Figure 39. Zipper List For The Msd900 Outer Shell

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 Figure 39. Zipper List for the MSD900 Outer Shell INDEX SUIT PART NOMENCLATURE MIN ORDER NUMBER SIZE NUMBER QUANTITY Zi201113 18 IN. BLACK CHEST ZIPPER 10 EA Zi201113 “...

  • Page 47: Figure 40. Msd900 Immersion Module (Part Number Ma3006) And Index Numbers

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 Figure 40. MSD900 Immersion Module (Part Number MA3006) and Index Numbers Figure 40. MSD900 Immersion Module (Part Number MA3006) and Index Numbers Figure 41. Parts List for the MSD900 Immersion Module...

  • Page 48: Figure 42. Zipper List For The Msd900 Immersion Module

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 Figure 42. Zipper List for the MSD900 Immersion Module INDEX SUIT PART NOMENCLATURE MIN ORDER NUMBER SIZE NUMBER QUANTITY Zi9190LH IN. LEFT HALF OF ZIPPER (COIL PIN) (BACK) 10 EA Zi9190LH “...

  • Page 49: Figure 43. Msd900 Thermal Liner (Part Number Ma3009) And Index Numbers

    Mustang Survival MSD900 Description and Maintenance Instructions 20 March 2006, Rev:.03 Figure 43. MSD900 Thermal Liner (Part Number MA3009) and Index Numbers Figure 43. MSD900 Thermal Liner (Part Number MA3009) and Index Numbers Figure 44. Parts List for the MSD900 Thermal Liner...

  • Page 50: Figure 46. Expendables List For The Msd900

    “ 10 EA ZI9138RH “ 10 EA ZI9138RH “ 10 EA ZI9138RH “ 10 EA Figure 46. Expendables List for the MSD900 INDEX PART NOMENCLATURE MIN ORDER NUMBER NUMBER QUANTITY 1 CAN GL1001 BOSTIK 1125A ADHESIVE GLUE (5.28 galls US)

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