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Summary of Contents for HYDAC International FMMP
- Page 1 FMMP FluidMonitoring Module Pressure Operating and Maintenance Instructions English (Translation of original manual) Documentation no.: 3360764...
- Page 2 HYDAC Filter Systems GmbH Industriegebiet 66280 Sulzbach / Saar Germany Telephone: ++49 (0) 6897 / 509 – 01 Fax: ++49 (0) 6897 / 509 - 846 HYDAC Filter Systems GmbH Page 2 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05...
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Page 3: Table Of Contents
Hydraulic schematic....................15 Attaching the FMMP mechanically ............... 16 CS display continuously variable ..............16 ydraulic connection of the FMM ................. 17 Connecting the FMMP to Your System ............. 18 Erro r messages / Troubleshooting ............... 19 Performing maintenance ..................20 Changing the Filter Element ................. -
Page 4: Preface
66273 Sulzbach / Saar Germany Fax: ++49 (0) 6897 / 509 - 846 E-Mail: filtersystems@hydac.com The editorial board would welcome your contributions. “Putting experience into practice” HYDAC Filter Systems GmbH Page 4 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05... -
Page 5: Customer Service
We assume warranty in accordance with the General Terms of Sale and Delivery of HYDAC Fi lter Systems GmbH. efer to these at www.hydac.com General terms and conditions. HYDAC Filter Systems GmbH Page 5 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05... -
Page 6: Using The Documentation
The documentation no. with index is used for identifying and reordering the instructions. The index is incremented every time the manual is revised or changed. HYDAC Filter Systems GmbH HYDAC Filter Systems GmbH Page 6 / 28 Page 6 / 28 BeWa FMMP 33 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05... -
Page 7: Safety Guidelines And Instructions
The safety guidelines listed here are restricted to the use of the FMMP. The FMMP has been de signed and constructed in accordance with the technical tate of the art and recognized safety rules and regulations. Nevertheless, hazards... -
Page 8: Explanation Of Symbols And Notes
Intended us The FluidMonitoring Module Pressure FMMP was developed to monitor particulate contamination in hydraulic systems. By determining the type, size and quantity of contamination, quality standards can be verified and documented, and the required optimization m easures can be implemented. -
Page 9: Informal Safety Precautions
WARNING Hydraulic systems are under pressure Bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system HYDAC Filter Systems GmbH Page 9 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05... -
Page 10: Personnel Training And Instruction
Repair work Decommissioning/storage Safety precautions for normal operation Do not operate the FMMP unless all the safety devices function properly. Check the product for visible damage and properly functioning safety equipment at least once a day. HYDAC Filter Systems GmbH Page 10 / 28 BeWa FMMP 3360764 en 2009-06-05.doc... -
Page 11: Maintenance, Servicing And Troubleshooting
Only use original spare parts and consumables. Storin g the FMMP Store the FMMP in a clean, dry place, in the original packing if possible. Do not emove the pa cking until you are ready to install the unit. ompletely drain the FMMP... -
Page 12: Checking The Scope Of Delivery
FMMP Checking the scope of delivery Checking the scope of delivery The Fluid M onitoring Module Pressure FMMP arrives packed and ready for operation. Before commissioning the FMMP, please check no items are missing from the package. The following items are included:... -
Page 13: Technical Specifications
The FMMP features all of the required ports and can thus be easily connected to existing hydraulic circuits. The FMMP is typically applied to 15 ... 300 bar pressure circuits. tages d by the FMMP: •... -
Page 14: Fmmp Components
NOTICE Impermissible operating fluid The unit will be damaged ► The unit may only be used with mineral oils (or raffinates whose basis is mineral oil). HYDAC Filter Systems GmbH Page 14 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05... -
Page 15: Dimensions
FMMP Technical specifications Dimensions 82,5 ca. 193 ø 9 Hydraulic schematic HYDAC Filter Systems GmbH Page 15 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05... -
Page 16: Attaching The Fmmp Mechanically
The CS1000 has protection rating IP67 according to DIN 40050 / EN60529 / IEC 529 / VDE 0470. The FMMP can be mounted and secured via the two mounting holes on the CS1000 using 2x cylindrical screw M8 x 55 mm according to ISO 4762. -
Page 17: Hydraulic Connection Of The Fmm
This prevents measurement errors resulting from trapped air in the system. The FMMP is supplied with two test points (type 1604) on the inlet (IN) and outlet UT). Remove the test points to connect via the connector thread G1/4 according ISO 228. -
Page 18: Connecting The Fmmp To Your System
Check the pressure at the measurement site. It must be within the permissible range. Depressurize the system. Connect the return flow line with the outlet port (OUT) of the FMMP (conn ector thread G1/4 ISO 228 or test connection 1604). -
Page 19: Error Messages / Troubleshooting
15 bar -> if OK, change filter element. othe r error messages, please refer to your CS1000 operating and main tenance tructi ons. HYDAC Filter Systems GmbH Page 19 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05... -
Page 20: Performing Maintenance
Item Designation O-ring 10.77x 2.62 Filter element 25 µm O-ring 20x 2 Support ring Ø 20 Endplate HYDAC Filter Systems GmbH Page 20 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05... - Page 21 (40) with medium. Turn the screw plug (50) clockwise m anually, then tighten it with an Allen wrench (size 10). (Tightening torque: 8 - 10 Nm) HYDAC Filter Systems GmbH Page 21 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05...
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Page 22: D Ecommissioning Fmmp
For decommissioning, proceed according to the following steps: Remove the electric plug to the CS1000. Depressurize the system. Remove the connected hoses/piping from the FMMP. Remove the FMMP. Dispos ing f the FMMP Dispo se of the packaging material as appropriate for your area. -
Page 23: Accessories
0° ... +80° C / 32° ... 176° F Weight 4.3 kg For further technical data, refer to the operating and maintenance instructions of the respective component. HYDAC Filter Systems GmbH Page 23 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05... -
Page 24: Customer Service
Shipping address for calibration and repair: HYDA C Service GmbH ehgrabenstrasse 3 66128 Saarbrücken - Dudweiler German elephone: ++49 (0)6 81 509 883 ++49 (0) 681 509 324 E-Mail: service@hydac.com HYDAC Filter Systems GmbH Page 24 / 28 BeWa FMMP 3360764 en 2009-06-05.doc 2009-06-05... - Page 28 DAC Filter ystem Gm Industriegebiet P.O. Box 1251 280 Sulzba /Saa 66273 Sulzbach/Saar Germany Germany one +49 (0) 689 509 01 Centr +49 (0) 689 509 846 Tech cal D artment Fax: +49 (0) 689 09 577 Sales Department Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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