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HYDAC International CSM 1000 Series Operating And Maintenance Instrutions

Contaminationsensor module
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CSM 1000 Series
ContaminationSensor Module
Operating and maintenance instructions
English (translation of original instructions)
Document no.: 3265074d / 2008-02-07

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Summary of Contents for HYDAC International CSM 1000 Series

  • Page 1 CSM 1000 Series ContaminationSensor Module Operating and maintenance instructions English (translation of original instructions) Document no.: 3265074d / 2008-02-07...
  • Page 2 CSM 1000 Series Trademarks The trademarks of other companies designate the products of those companies exclusively. Copyright © 2008 by HYDAC Filtertechnik GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the explicit written agreement from HYDAC Filtertechnik.

  • Page 3: Table Of Contents

    CSM 1000 Series Contents Preface ............................ 5 Customer Service ........................ 6 Product modification ......................6 Warranty ..........................6 Using the documentation ..................... 7 General safety guidelines ..................8 1.1. Obligations and liability ....................8 1.2. Explanation of symbols and warnings ................9 1.3.
  • Page 4 CSM 1000 Series Starting up the CSM ....................23 6.1. Required tools and measuring instruments ..............23 6.2. Setting the CSM......................24 Carrying out maintenance ..................27 7.1. Cleaning the suction strainer ..................28 7.2. Disposing of the CSM ....................28 Errors and troubleshooting ..................

  • Page 5: Preface

    CSM 1000 Series Preface We have compiled the most important instructions for the operation and maintenance of our product for you, its user, in this documentation. It will acquaint you with the product and assist you in using it as intended in an optimal manner.

  • Page 6: Customer Service

    CSM 1000 Series Customer Service Contact our technical sales department if you have any questions on our product. When contacting us, always include the model/type designation, serial no. and part- no. of the product: Fax: ++49 (0) 6897 509 846 E-mail: filtersysteme@hydac.com...

  • Page 7: Using The Documentation

    CSM 1000 Series Using the documentation Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future.

  • Page 8: General Safety Guidelines

    CSM 1000 Series General safety guidelines These operating instructions contain the most important notes for operating the CSM safely. Obligations and liability 1.1. The basic prerequisite for the safe handling and trouble-free operation of the CSM is knowledge of the basic safety guidelines and regulations.

  • Page 9: Explanation Of Symbols And Warnings

    CSM 1000 Series Explanation of symbols and warnings 1.2. The following designations and symbols are used in this manual to designate hazards, etc.: DANGER denotes situations DANGER which can lead to death if safety precautions are not observed. WARNING denotes situations...

  • Page 10: Safety Devices

    CSM 1000 Series Safety devices 1.5. Prior to starting up the product, make sure that all the safety devices are properly fitted to the hydraulic system and are in proper working order. Informal safety precautions 1.6. Always keep the operating instructions in the vicinity of the product.

  • Page 11: Safety Precautions For Normal Operation

    CSM 1000 Series Safety precautions for normal operation 1.8. Operate the CSM only if all safety devices are functioning properly. Check the product for visible damage and properly functioning safety equipment at least once a day. Electrical hazards 1.9. WARNING Electric shock ...

  • Page 12: Packing, Storage

    CSM 1000 Series Packing, storage Unpacking CSM 2.1. The CSM is function and leak-tested in the factory, then properly packed. The connections/ports are sealed so that the unit remains clean while in transit. When receiving and unpacking the unit, check it for damage in transit.

  • Page 13: Checking The Scope Of Delivery

    CSM 1000 Series Checking the scope of delivery Upon receiving the CSM check it for any damage in transit. Do not put the CSM into operation unless it is in perfect condition. Report any damage in transit to the forwarding agent or the HYDAC department in charge immediately and do not start up the unit.

  • Page 14: Technical Description

    CSM 1000 Series Technical description The gear pump takes in the oil to be analyzed and conveys it to the ContaminationSensor, where the particulate contamination is scanned by an optical sensor, assigned to a to particle size classification and counted.

  • Page 15: Csm Components

    CSM 1000 Series CSM components 4.2. Item Description Electric motor Gear pump Test point 1 Pressure relief valve (60 bar) Test point 2 Pressure relief valve Throttle valve CS 1000 series Suction strainer 400 µm Suction port connection (IN) Return port connection (OUT) AquaSensor 1000 (optional) Leakage connection LEAKAGE (only with CSM1xxx-2..)

  • Page 16: Hydraulic Diagram

    CSM 1000 Series Hydraulic diagram 4.3. 60 bar LEAKAGE Item Description Electric motor Gear pump (with or without leakage oil connection depending on order) Test point 1 Pressure relief valve (60 bar) Test point 2 Pressure relief valve Throttle valve CS 1000 series Suction strainer 400 µm...

  • Page 17: Dimensions Ctu 1Xxx-1

    CSM 1000 Series Dimensions CTU 1xxx-1 ... 4.4. Dimensions CTU 1xxx-2... 4.5. HYDAC Filtertechnik GmbH Page 17 BeWa CSM1000 3265074d en 2012-09-20.doc 2012-09-20...

  • Page 18: Drilling Template

    CSM 1000 Series Drilling template 4.6. Connecting the CSM hydraulically and electrically Hydraulic connection 5.1. CSM1xxx-1… CSM1xxx-2... Suction port Return port connection LEAKAGE Leakage connection HYDAC Filtertechnik GmbH Page 18 BeWa CSM1000 3265074d en 2012-09-20.doc 2012-09-20...

  • Page 19: Notes On Piping / Hosing

    CSM 1000 Series Notes on piping / hosing 5.2. Use as few threaded connections as possible in order to keep the pressure loss as low as possible. The pressure loss in a hydraulic line depends on:  volumetric flow ...

  • Page 20: 5.2.1. Suction Port - In

    CSM 1000 Series 5.2.1. Suction port - IN NOTE Intake from the tank sump prohibited  Coarse particles on the bottom (sump) of the reservoir can damage the pump. The suction-side connection must be made by a flexible hose that is resistant to negative pressure or by conduits.

  • Page 21: Electrical Connection

    CSM 1000 Series Electrical connection 5.3. WARNING Electric shock  The power plug must be pulled before performing work on live parts  The electrical connection must be carried out by a qualified electrician. Observe the regulations in EMC Directive 89/336 EEC and Low Voltage...

  • Page 22: Electrical Connection Of The Contaminationsensor Cs1000

    CSM 1000 Series Electrical connection of the ContaminationSensor CS1000 5.4. For more information, refer to the ContaminationSensor operating and maintenance instructions included. Electrical connection of the AquaSensor AS1000 5.5. For more information, refer to the AquaSensor operating and maintenance instructions included.

  • Page 23: Starting Up The Csm

    CSM 1000 Series Starting up the CSM If the CSM is hydraulically connected to the entire system with IN / OUT and LEAKAGE if applicable, and the electrical connection is complete, it still has to be set. The pressure relief valve [B] and the throttle valve [A] are completely open when the unit is shipped.

  • Page 24: Setting The Csm

    CSM 1000 Series Setting the CSM 6.2. Turn the throttle valve [A] in a clockwise direction until it is completely closed. Connect the manometer to the test point [1]. HYDAC Filtertechnik GmbH Page 24 BeWa CSM1000 3265074d en 2012-09-20.doc 2012-09-20...
  • Page 25 CSM 1000 Series Slightly tighten the adapter using the size 22 open-jawed wrench. Start up the unit.  The manometer now shows the pressure applied to the ContaminationSensor CS input. (Max. 60 bar) Remove the head-nut from the pressure relief valve [B].
  • Page 26 CSM 1000 Series Tighten the counternut. Make sure that the setting of the pressure relief valve [B] does not get changed. Tighten the head-nut. Unscrew the manometer from the test point [1] and connect it to test point [2]. Now open the throttle valve [A] a little until the manometer registers a pressure drop.

  • Page 27: Carrying Out Maintenance

    CSM 1000 Series The CSM is now ready for operation. Carrying out maintenance WARNING Hydraulic systems are under pressure  Before working on the hydraulic system - depressurize The specified adjustment, maintenance, and inspection work is to be conducted in a timely fashion.

  • Page 28: Cleaning The Suction Strainer

    CSM 1000 Series Cleaning the suction strainer 7.1.  In the event of insufficient suction or delivery action, check the suction strainer immediately!  Never operate the CSM without the suction strainer, this can lead to damage to the pump.

  • Page 29: Errors And Troubleshooting

    CSM 1000 Series Errors and troubleshooting Error Cause(s) Remedy No flow The pump is pumping in the Check the rotational wrong direction direction of the motor and, if necessary, reverse the phases. Shut-off device outside of the Open shut-off device.

  • Page 30: Spare Arts Diagrams

    CSM 1000 Series Item Part no. Description Material AquaSensor connection cable with plug, length = 2 m AquaSensor connection cable with plug, length = 5 m * = On request Spare arts diagrams 9.1. 140.30 140.10 140.50 140.40 HYDAC Filtertechnik GmbH Page 30 BeWa CSM1000 3265074d en 2012-09-20.doc...

  • Page 31: Technical Data

    CSM 1000 Series Technical data General data Medium temperature 0 to 70 °C (32 to 158 °F) Ambient temperature 0 to 40 °C ( 32 to 104 °F) Storage temperature -40 °C to +80 °C (-40 °F to 176 °F) Relative humidity Max.
  • Page 32 CSM 1000 Series Electrical data CSM1xxx--x-x-N/AB/N60/AB60 Voltage (delta connection) 400 V, 50 Hz, 3 Ph 400 V, 60 Hz, 3 Ph Voltage (Y connection) 690 V, 50 Hz, 3 Ph 690 V, 60 Hz, 3 Ph Current consumption 0.71 A / 0.41 A...

  • Page 33: Model Code

    CSM 1000 Series Model code HYDAC Filtertechnik GmbH Page 33 BeWa CSM1000 3265074d en 2012-09-20.doc 2012-09-20...
  • Page 34 Notes...
  • Page 35 Notes...
  • Page 36 HYDAC Filtertechnik GmbH Bereich Servicetechnik / Service Technology Division Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 (0) 6897 509 01 Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-mail: filtersysteme@hydac.com...

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