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Summary of Contents for HYDAC International FMMP Unit
- Page 1 FMMP Unit FluidMonitoringModule Pressure Unit Operating and Maintenance Instructions English (translation of original instructions) Dokument No.: 3429971...
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Page 2: Trademarks
FMMP Unit Trademarks Trademarks The trademarks of other companies are exclusively used for the products of those companies. Copyright © 2008 by HYDAC Filtertechnik GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the explicit written agreement from HYDAC Filtertechnik. -
Page 3: Table Of Contents
Hydraulic schematic....................... 14 Hydraulic Installation ...................... 15 Flow regulation......................15 Electrical Installation ...................... 16 Connecting the FMMP Unit to Your System ..............17 Disconnecting the FMMP Unit from Your System............19 Error Messages ....................... 21 Performing Maintenance ....................22 Maintenance Intervals....................22 Changing the Filter Element .................. - Page 4 FMMP Unit Contents Preface For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance. It is intended to help you become acquainted with the ins and outs of the product and use it properly.
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Page 5: Technical Support
FMMP Unit Contents Technical Support If you have any questions, suggestions, or encounter any problems of a technical nature, please don't hesitate to contact us. When contacting us, please always include the model/type designation and article no. of the product: Fax: ++49 (0) 6897 509 846 Email: filtersysteme@hydac.com... -
Page 6: Using The Documentation
FMMP Unit Contents Using the Documentation Please note that the method described above of locating specific information does not release you from your responsibility for carefully reading the entire manual prior to starting the unit up for the first time and carefully rereading the manual at regular intervals later on. -
Page 7: General Safety Precautions
The safety precautions listed herein are limited solely to using the FMMP. The FMMP Unit has been designed and constructed in accordance with the current state of the art and recognized safety regulations Nevertheless, hazard may be posed to the life and limb of the individual using the product or to third parties. -
Page 8: Basic Symbols
Any use deviating from the proper/designated use described above is prohibited. Improper use may result in hazard to life and limb. Example of improper use: • improper connection of the FMMP Unit pressure and return flow lines. HYDAC Filtertechnik GmbH Page 8 / 28 BeWa FMMP-Unit 3429971 en.doc... -
Page 9: Informal Safety Precautions
The product is to be checked once a day for external damage and the proper functioning of the safety devices. Modifications to the FMMP Unit Do not modify the design of the FMMP Unit without the prior consent of the manufacturer. Any design modifications or extensions may not be made without HYDAC Filtertechnik GmbH’s express prior written approval. -
Page 10: Training And Instruction Of Personnel
General Safety Precautions Training and Instruction of Personnel The FMMP Unit may only be operated by properly trained and instructed personnel. The areas of responsibility of your staff must be established in a clear-cut manner. Staff undergoing training may not use the FMMP Unit unless supervised by an experienced staff member. -
Page 11: Checking The Scope Of Delivery
Checking the Scope of Delivery Checking the Scope of Delivery The FluidMonitoring Module Pressure FMMP Unit comes packed and factory- assembled. Before commissioning the FMMP Unit, check the contents of the consignment to make sure everything is present. The following items are supplied: Item Qty. -
Page 12: Fmmp Unit Properties
Comes ready-to-use including measurement lines Storing the FMMP Unit Make sure to store the FMMP Unit in a clean, dry place, in the original packing, if possible. Do not remove the packing until you are ready to install the unit. -
Page 13: Construction
FMMP Unit Storing the FMMP Unit Construction Item Description Case FMMP (FMMP installation block with CS 1000) Filter element mount High-pressure hose (IN) with test connector type 1620 Return line hose (OUT) with test connector type 1620 Power supply unit with cable, length = 2 m with coupling socket, 8-pin,... -
Page 14: Restrictions Pertaining To Use
FMMP Unit Storing the FMMP Unit Restrictions pertaining to use The FMMP Unit may only be used with mineral oils (or raffinates whose basis is mineral oil). Dimensions open closed Hydraulic schematic HYDAC Filtertechnik GmbH Page 14 / 28 BeWa FMMP-Unit 3429971 en.doc... -
Page 15: Hydraulic Installation
The maximum operating pressure of 300 bar may not be exceeded. Flow regulation The flow rate through the FMMP Unit is controlled by the integrated flow control valve and regulated to the measurement volume of the CS1000. HYDAC Filtertechnik GmbH Page 15 / 28 BeWa FMMP-Unit 3429971 en.doc... -
Page 16: Electrical Installation
FMMP Unit Electrical Installation Electrical Installation Plug the power supply unit into a corresponding network connection socket. Then connect the 8-pin socket (B) with the CS by inserting it and rotating it until it is tight. If voltage is present, then the display of the CS begins to light up and the unit is autotest mode. -
Page 17: Connecting The Fmmp Unit To Your System
Connecting the FMMP Unit to Your System Connecting the FMMP Unit to Your System CAUTION As soon as the FMMP Unit is linked to a connecting line, oil begins to flow. Connect the FMMP Unit in accordance with the sequence described below. - Page 18 FMMP Unit Connecting the FMMP Unit to Your System non-pressurized connector of the reservoir (e.g. with the system tank of the hydraulic system) or an external collection receptacle. Check the pressure at the measurement point. It has to be within the permissible range of 15 ...
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Page 19: Disconnecting The Fmmp Unit From Your System
Disconnecting the FMMP Unit from Your System Disconnecting the FMMP Unit from Your System CAUTION As soon as the FMMP Unit is linked to a connecting line, oil begins to flow. Connect the FMMP Unit in accordance with the sequence described below. - Page 20 FMMP Unit Disconnecting the FMMP Unit from Your System Seal off the suction connector with the attached dust cap. Roll up the hydraulic connector lines and place them in the case. Make sure that the hose connectors are sealed off using the attached dust cap.
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Page 21: Error Messages
FMMP Unit Error Messages Error Messages The following error messages may result when the CS 1000 is combined with the FMMP manifold block. LED Blink code / Status To do Display / Analog output / Switch output Check that the flow is between 30 - 300 ml/min. -
Page 22: Performing Maintenance
FMMP Unit Performing Maintenance Performing Maintenance Maintenance Intervals Rinsing out the FMMP Unit Changing the Filter Element Changing the Filter Element WARNING Hydraulic systems are under pressure The hydraulic system must be depressurized before performing any work The existing connections are to be removed in accordance with the following... - Page 23 FMMP Unit Performing Maintenance Fig. 1 Item Description O-ring 1077x2.62 Filter element 25 µm Support ring Ø 20 O-ring 20x2 Locking piece Proceed as follows to replace the filter element: Unscrew the screw plug (50) with an Allen wrench (size 10) by turning it in a counterclockwise direction, then remove it.
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Page 24: Disposing Of The Fmmp Unit
The packing material is to be disposed of as specified by law or national regulations or be reused. When decommissioning and/or disposing of the FMMP Unit, adherence is to be maintained to local guidelines and regulations pertaining to occupational safety and environmental protection. -
Page 25: Technical Data
(female) 8-pin, M12x1 / 3281240 plug (male) 8-pin, M12x1 For more spare parts and accessories, please refer to the product documentation. Technical Data Technical specifications FMMP Unit Operating pressure 15 ... 300 bar / 217 ... 4350 psi Minimal differential pressure 15 bar Pressure fluctuations 20 bar max. - Page 26 Notes...
- Page 27 FMMP Unit Customer Service Notes HYDAC Filtertechnik GmbH Page 27 / 28 BeWa FMMP-Unit 3429971 en.doc 2008-08-04...
- Page 28 HYDAC Filtertechnik GmbH Bereich Servicetechnik / Service Technology Division Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 (0) 6897 509 01 Fax: +49 (0) 6897 509 846 Technical Department Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com Email: filtersysteme@hydac.com...
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