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Summary of Contents for HYDAC International FMMHP
- Page 1 FMMHP FluidMonitoring Module High Pressure Operating and maintenance instructions English (translation of original instructions) Document No.: 3386918a...
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Page 2: Trademarks
HYDAC Filter Systems GmbH Industriegebiet, Werk 6 66280 Sulzbach / Saar Germany Telephone: ++49 (0)681 509 - 01 Telefax: ++49 (0)681 509 - 846 E-Mail: filtersystems@hydac.com HYDAC Filter Systems GmbH Page 2 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... -
Page 3: Table Of Contents
Dimensions ........................... 15 FMMHP components......................16 Attaching FMMHP mechanically ..................17 FMMHP hydraulic installation ..................... 18 Connecting FMMHP with the hydraulic system ..............19 Error messages / Troubleshooting..................20 Performing maintenance ..................... 20 Maintenance interval......................20 Changing the Filter Element ....................21... - Page 4 FluidMonitoring Module High Contents Pressure Taking the FMMHP out of operation................... 22 Disposing of the FMMHP ..................... 22 Spare parts and accessories....................23 Technical Data ........................24 Customer Service......................... 24 HYDAC Filter Systems GmbH Page 4 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc...
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Page 5: Preface
++49 (0)681 509 - 01 Telefax: ++49 (0)681 509 - 846 E-Mail: filtersystems@hydac.com We look forward to receiving your input. Our motto: “Putting experience into practice” HYDAC Filter Systems GmbH Page 5 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... -
Page 6: Customer Service
We assume warranty in accordance with the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. They are available at: www.hydac.com General Terms and Conditions. HYDAC Filter Systems GmbH Page 6 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... -
Page 7: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented by one number every time the manual is revised or changed. HYDAC Filter Systems GmbH Page 7 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... -
Page 8: General Safety Precautions
FMMHP is knowledge of the safety instructions and warnings. These operating instructions in general, and the safety precautions in particular, are to be adhered to by all those who work with the FMMHP. Adherence is to be maintained to pertinent accident prevention regulations applicable at the site where the product is used. -
Page 9: Basic Symbols
Any use deviating from the proper/designated use described above is prohibited. Improper use may result in hazard to life and limb. Example of improper use: • Improper connection of the pressure and return lines of the FMMHP. HYDAC Filter Systems GmbH Page 9 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc... -
Page 10: Informal Safety Precautions
Make sure to keep the safety and hazard symbols and warnings on the FMMHP in a legible condition. The hoses and connection fittings are to be checked daily for leakage (visual check). -
Page 11: Training And Instruction Of Personnel
Maintenance, Servicing and Troubleshooting The prescribed adjustment, maintenance/servicing and inspection work is to be conducted in a timely fashion. Disconnect the FMMHP from the power supply and protect the entire system from being inadvertently switched on when performing maintenance, inspection or repair work. -
Page 12: Modifications To The Fmmhp
Use only original spare parts. Storage Store the FMMHP in a clean, dry place, in the original packing if possible. Do not remove the packing until you are ready to install the unit. Drain the FMMHP completely before putting it into storage. If necessary, rinse the FMMHP with n-heptane to prevent it from gumming up. -
Page 13: Checking The Scope Of Delivery
Pressure Checking the scope of delivery The Fluid Monitoring Modul High Pressure FMMHP Unit comes packed and factory- assembled. Before starting up the FMMHP, check that the content of the package is complete. The following items are supplied: Item Description... -
Page 14: Fmm Features
Instructions for use NOTICE Impermissible operating conditions The FMMHP will be destroyed ► The FMMHP may only be used with mineral oils or raffinates whose basis is mineral oil. ► Do not exceed the maximum operating pressure. Continuously rotatable display The CS 1000 display can be continuously rotated by a total of 270°;... -
Page 15: Hydraulic Schematic
FluidMonitoring Module High Hydraulic schematic Pressure Hydraulic schematic Dimensions HYDAC Filter Systems GmbH Page 15 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... -
Page 16: Fmmhp Components
Outlet (OUT), with test connector type 1604 or G ¼ according to ISO 228. Test connection (TP1), test connector Type 1604 Test connection (TP2), test connector Type 1604 Pressure accumulator Filter element (installed) HYDAC Filter Systems GmbH Page 16 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... -
Page 17: Attaching Fmmhp Mechanically
Fastening can be carried out by means of the four holes in the connection stock with 4 M6 screws in accordance with IS= 4762 (minimum length 80 mm). HYDAC Filter Systems GmbH Page 17 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... -
Page 18: Fmmhp Hydraulic Installation
FMMHP hydraulic installation To minimize measurement errors resulting from trapped air in the system, we recommend that the flow direction through the FMMHP is from bottom (IN) to top (OUT). The FMMHP comes delivered with four test connectors (Type 1604), one at the inlet (IN) and one at the outlet (OUT) port, as well as at the two testing points (TP1 / TP2). -
Page 19: Connecting Fmmhp With The Hydraulic System
The hydraulic system has to be completely depressurized. First connect the return-flow line to the outlet port (OUT) of the FMMHP. (connector thread G1/4 ISO 228 or test connection 1604) We recommend an internal Ø ≥ 4 mm for the return line. -
Page 20: Error Messages / Troubleshooting
For other error messages, please refer to your CS 1000 operating and maintenance instructions. Performing maintenance Maintenance interval Replace the filter element at least every six months. HYDAC Filter Systems GmbH Page 20 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... -
Page 21: Changing The Filter Element
Item Designation O-ring 10.77x 2.62 Filter element 25 µm O-ring 20x 2 Support ring Ø 20 Screw plug HYDAC Filter Systems GmbH Page 21 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... -
Page 22: Taking The Fmmhp Out Of Operation
Turn the screw plug (50) clockwise manually, then tighten it with an Allen wrench (size 10). (Tightening torque: 8 - 10 Nm) Taking the FMMHP out of operation Proceed as follows to take the FMMHP out of operation: Remove the electric plug to the CS1000 and AS1000. Depressurize the system. -
Page 23: Spare Parts And Accessories
(female) 8-pole, M12x1 / socket plug (male) 3281240 8-pole, M12x1 Socket plug (female), 5-pole, M12x1, with screw clamp 6049128 For more spare parts and accessories, please refer to the product documentation. HYDAC Filter Systems GmbH Page 23 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... -
Page 24: Technical Data
HYDAC Servicenter GmbH Rehgrabenstrasse, Werk 7 66121 Saarbrücken – Dudweiler Telephone: ++49 (0) 681 / 509 – 883 Telefax: ++49 (0) 681 509 324 E-Mail: service@hydac.com HYDAC Filter Systems GmbH Page 24 / 28 BeWa FMMHP 3386918a en 2009-06-08.doc 2009-06-08... - Page 28 HYDAC Filter Systems GmbH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 Technical Department Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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