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Summary of Contents for TOPP K500
- Page 1 INSTRUCTIONS FOR INSTALLATION AND USE AUTOMATION AND ELECTROMECHANICAL DRIVERS K500 FOR LINEAR SLIDING DOORS WITH TWO PANELS installer's manual/original instructions COD. 0P5621 VER 0.0 REV 02.20...
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Page 3: Table Of Contents
6.1- Maintenance.............................pag. 39 6.2- Spare parts and optional accessories ....................pag. 39 6.3- Disposal ............................pag. 40 6.4- Troubleshooting..........................pag. 40 7- EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY ......pag. 41 EU DECLARATION OF CONFORMITY....................pag. 41 K500 INSTRUCTIONS FOR INSTALLATION AND USE... -
Page 4: 1- General Information
& TOPP srl reserves the right to amend or improve the manual and the products described therein at any time without notice. & The data contained in this manual were written and checked with the maximum care; TOPP srl is not liable for possible errors due to omissions or printing errors, or errors in transcription. -
Page 5: User
It should be applied by the installation technician in a clearly visible position on the outside of the automation unit. PROPER USE The K500 automation mechanism was designed and produced exclusively to operate (open and close) linear sliding doors in residential, public and industrial buildings. -
Page 6: Technical Data
PACKING Every standard product package (cardboard carton) contains: N.1 K500 automatic door (complete with motor units and belt transmission preassembled on the crossbar, side caps, casing, door stop limit switch, cable raceway, emergency battery, raceway,rubber cable sleeves ); N.1 package of hardware consisting of 2 self-tapping screws TC d6x70 and 2 nylon anchor bolts 10x60;... -
Page 7: Models
2 DOOR PANELS VPA = net doorway width VL = gross opening VPA* LT/LC = automation length / casing length LT/LC BP = rail + runner on the floor PC = electric wire raceway K500 INSTRUCTIONS FOR INSTALLATION AND USE... -
Page 8: Description Of Parts And Dimensions
Door stop Toothed transmission belt 19 - Metal motor module Belt transmission with pulley 20 - Wheel glide profile Low voltage transformer 10 - Electronic control circuit 21 - Logline 11 - Door lock INSTRUCTIONS FOR INSTALLATION AND USE K500... - Page 9 Fig. Crossbar supporting bracket 10 ÷12 Fig. K500 INSTRUCTIONS FOR INSTALLATION AND USE...
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Page 10: General Recommendations
& Before installing the automation, verify that the structure to be automated is stable, sturdy and able to withstand the weight of the automation and, if necessary, take steps to ensure that it is. Topp Srl is not liable for failure to comply with the rules of good workmanship in the construction of the door panels to motorize, or for any distortions that may develop with use of the device. -
Page 11: Installing The Adapter And Track
- t a p p i n g d 5 . 5 s c r e w s depending on the type of material; -Drill the door at the bottom and fasten the rail using flared self-tapping cylindrical screws diam. 4.8. Rail K500 INSTRUCTIONS FOR INSTALLATION AND USE... -
Page 12: Installing The Carriageson The Door
Make sure the carriages are installed correctly and are aligned with each other, with the adapter and with the crossbar. Fig. Installation by insertion Carriage Fastening nut Standard adapter Fig. Double door panel, simultaneous opening toward the right and left INSTRUCTIONS FOR INSTALLATION AND USE K500... -
Page 13: Fastening And Adjustment Of The Sliding Panels
Fig. 10 Load-bearing wheels Anti-derailing wheels Anti-derailing wheels Height adjustment Fastening screw Load-bearing Carriage Carriage wheels fastening screw fastening screw Carrello Wheel glide profile LEFT RIGHT Adjustment screw Fig. 12 Rear part of door panel K500 INSTRUCTIONS FOR INSTALLATION AND USE... - Page 14 Fig. 13 Lower carriage bracket Standard adapter Runner on floor Fig. 14 INSTRUCTIONS FOR INSTALLATION AND USE K500...
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Page 15: Installing The Motor Module, Belt Transmission, Belt,Logline
INSTALLING THE MOTOR MODULE, BELT TRANSMISSION, BELT,LOGLINE Fig. 15 K500 - (Fig.15 ) D Belt mm mm 160 1058 2 x 2104 1600 160 1162 2 x 2312 1800 2000 160 1266 2 x 2520 160 1370 2 x 2728... - Page 16 -Tighten screws “VTF” after checking that the transmission No. 6 hexagonal wrench is aligned with the crossbar. Fig. 18 Belt tension adjustment Fig. 19 MOTOR MODULE BELT TRANSMISSION INSTRUCTIONS FOR INSTALLATION AND USE K500...
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Page 17: Fastening The Drive Brackets On The Door Panel
Door drive bracket Fig. 21 LEFT DOOR – opening toward the left M6x8 screws M6x10 screws Front door carriage Horizontal adjustment slots Upper belt bracket Door drive bracket K500 K500 INSTRUCTIONS FOR INSTALLATION AND USE INSTRUCTIONS FOR INSTALLATION AND USE... -
Page 18: Installing The Door Block
Front carriage Door lock Door lock Fig. 23 Fig. 24 Fastening screw Carriage lock fastener Carriage lock fastener Attention!: The door block system is not to be considered as a device for protection against break-ins. INSTRUCTIONS FOR INSTALLATION AND USE K500... -
Page 19: Installing The Casing
Rating place and “CE” marking Rating place and “CE” marking M3,5x9,5 screws for M5x10 screws for fastening casing fastening casing Detail A Screw M2,9x9,5 pilot hole Ø 2.4 to lock the wheels glide profile Detail A K500 INSTRUCTIONS FOR INSTALLATION AND USE... -
Page 20: 4- Electrical Connection
During installation, make sure that the conductor cables are secured by an additional attachment near the terminals or electrical connections, i.e. using bands. Make sure that the cables are stripped near the terminals. INSTRUCTIONS FOR INSTALLATION AND USE K500... -
Page 21: Electronic Circuit Board
8. Emergency battery system 9. Door block 2 input (pharmacy) 13 11 14 10. Door block 1 input 11. Lighted display 12. Gearmotor input K500 13. DOWN key 14. ENTER key Dip-Switch 1=off 15. Dip-switch Dip-Switch 2=on K500 INSTRUCTIONS FOR INSTALLATION AND USE... -
Page 22: Pre-Wired Electrical Connections
LAMP 14. LATERAL SECURITY 32. 24V SAFETY 1 22. EXTERNAL CURTAINS 15. GND RADAR 16. 24V 23. GND 24V* 24. 24V Ÿ Ÿ SIGNAL A Ÿ GND (shield) Ÿ SIGNAL B Ÿ * Unregolated INSTRUCTIONS FOR INSTALLATION AND USE K500... -
Page 23: Electrical Wiring Diagram (Flow Chart)
2 internal Is2 n. 1 internal Is2 n. 2 external Is2 n. 1 external Is2 WITH IS5 WITHOUT IS5 WITH IS5 WITHOUT IS5 LATERAL LATERAL LATERAL LATERAL SENSORS SENSORS SENSORS SENSORS Scheme Scheme Scheme Scheme INSTRUCTIONS FOR INSTALLATION AND USE K500 K500... - Page 24 ( NC ) Sic. yellow ( NC ) Sic. (Sensor (1) IS2 esternal)- (Sensor (1) IS2 esternal)- serie connector blue ( COM ) Sic. blue ( COM ) Sic. (Sensor (2) IS2 esternal) (Sensor (2) IS2 esternal) INSTRUCTIONS FOR INSTALLATION AND USE K500...
- Page 25 TST+ N.C. yellow yellow SECURITY blue blue green green ACTIVATION white white N.O. black black +24V 16 15 13 11 10 Lateral sensor Is5 panel 1 Internal sensor 1 IS5 LATERAL S. K500 INSTRUCTIONS FOR INSTALLATION AND USE...
- Page 26 TST+ N.C. yellow yellow SECURITY blue blue green green ACTIVATION white white N.O. black black +24V 16 15 13 11 10 Lateral sensor Is5 panel 2 Internal sensor 1 IS5 LATERAL S. INSTRUCTIONS FOR INSTALLATION AND USE K500...
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Page 27: Program Selection With Ms1 Knob
16 15 13 11 10 IS5 S. LATERALE PROGRAM SELECTION WITH MS1 KNOB/KS1 Fig. 29 CLOSED CLOSED ENTRANCE ENTRANCE EXIT EXIT PARTIAL PARTIAL OPEN OPEN RESET RESET Electronic board +24V +24V PANEL1 Electronic board PANEL2 INSTRUCTIONS FOR INSTALLATION AND USE K500 K500... -
Page 28: Ds2 Digital Connection
Serial B Cable ‘shielding’ should only be used for cable lengths in excess of 20 meters. For shorter cables cut the wire at the level of the sheath Electronic board PANEL1 Electronic board PANEL2 INSTRUCTIONS FOR INSTALLATION AND USE K500... -
Page 29: Connection Of Key Device
Fig. 31 INSTRUCTIONS FOR INSTALLATION AND USE K500 K500... -
Page 30: Antipanic Connection
Digital program switch menu: ¬ PARAMETERS> OTHER PARAMETERS> SAFETY SENSOR LOGIC:N.C. WITH SCHEDA TEST Or program parameter 9 without the dot FOTOCELLULE F1 - F2 Electronic board PANEL2 11 12 RX1 - TX1 = Primo Raggio INSTRUCTIONS FOR INSTALLATION AND USE K500... -
Page 31: Connetion Of Door Block And Pharmacy Function
4.10 CONNETION OF DOOR BLOCK AND PHARMACY FUNCTION Electronic board PANEL1 Door lock Door lock incorporated 2 incorporated 1 pharmacy function Electronic board PANEL2 Door lock Door lock incorporated 2 incorporated 1 pharmacy function K500 INSTRUCTIONS FOR INSTALLATION AND USE... -
Page 32: 5- Use And Operation
“default battery operation mode”: the “continuous operation mode” and will continue to operate as set as in the selector program. The "battery operation mode" can be changed in other modes, using the Topp DS2 digital program switch. Emergency opening or closing can be set. In the case has been selected a different mode operation than the standard one, the automation will resume to function as the program set by the selector after restoring the 230V mains. -
Page 33: Reset Phase: Learning
MS1, automation will not perform any reset (near) as long as this mode will not be changed or if the request will be 'opening to boost key or emergency opening / fire. Once changed how automation will perform the reset (near) as shown above. K500 INSTRUCTIONS FOR INSTALLATION AND USE... -
Page 34: Programming Parameters
1. Press the “DOWN” key and hold for 5 seconds. The sequence of characters “Radio” appears on the 7-segment display. 2. If you have the Topp remote control TS2 press the smooth side of the first key (open function). If the Topp TS1 4-channel remote control is available, press the second key (Close Function). -
Page 35: List Of Errors And Warning
Lateral sensor 2 malfunction. Antipanic sensor malfunction. Obstacle not removed. Check for obstacles or friction. Motor poles inverted. Reverse the cables. Doors free. Bus voltage low. Bus voltage high. Motor bridge voltage high. Causes the door block. K500 INSTRUCTIONS FOR INSTALLATION AND USE... -
Page 36: Self Restore Management Of Errors C-D-E-K-N-P-Q
During the slow opening in the preceding paragraph, the occupation of the side sensors causes a slow reclosing Ÿ During the movement, the contemporary employment of at least one safety sensor side and a sensor safety Ÿ compartment passage controls the stop of the door. INSTRUCTIONS FOR INSTALLATION AND USE K500... -
Page 37: Self Restore Management Of Errors F-G-H-I-J
If the doors are smashed until the automation mode is closed and subsequently repositioned does not run no movement reset. For proper operation of the automated system with panic mounted photocells TOPP F3. 5.11 SELF RESTORE MANAGEMENT AFTER OPENING FIRE OR AN OPENING OF EMERGENCY The opening of emergency or fire causes the immediate opening of the automation, but in case where the sensors... -
Page 38: Digital Switch
(near). This allows you to decrease the value of the function selected and return to the previous menu This allows you to scroll the menu downward. Hold for 4 sec to enter the menu INSTRUCTIONS FOR INSTALLATION AND USE K500... -
Page 39: Maintenance
In order for the automation unit to operate correctly, the user shall be carried out periodical maintenance on the same. This maintenance activity may be carried out either by TOPP, in accordance with a specific agreement made with the user, or by the installation technician or by other competent and qualified technical personnel in possession of all legal requirements. -
Page 40: Disposal
Check the radar contacts, electromechanical block, switch not open contacts The door does not function and the display of Check the malfunction signal consulting the list of messages and the control circuit shows symbols or letters alarms INSTRUCTIONS FOR INSTALLATION AND USE K500... -
Page 41: 7- Ec Declaration Of Incorporation Of Partly Completed Machinery
36066 Sandrigo (VI) Italia herewith declares that the person authorised to compile the technical file is Name: Plaza Trinidad - Topp S.r.l. Address: via Galvani,59 36066 Sandrigo (VI) and that to the partly completed machinery ELECTROMECHANICAL AUTOMATION FOR LINEAR SLIDING... - Page 42 INSTRUCTIONS FOR INSTALLATION AND USE K500...
- Page 44 TOPP S.r.l. Società a Socio Unico soggetta a direzione e coordinamento di 2 Plus 3 Holding S.p.a. Via Galvani, 59 - 36066 Sandrigo (VI) - Italia Tel. +39 0444 656700 - Fax +39 0444 656701 Info@topp.it - www.topp.it...
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