Aiwa CA-DW538LH Service Manual

Compact disc carry component system

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3 7 63 1515 0

SERVICE MANUAL

L 13942296513

COMPACT DISC CARRY

COMPONENT SYSTEM

www

http://www.xiaoyu163.com

u163

S/M Code No. 09-012-354-3N1

http://www.xiaoyu163.com

CA-DW538

2 9

Q Q

6 7

1 3

1 5

BASIC TAPE MECHANISM : ZZM-2 APR3NC

BASIC CD MECHANISM : DA11T3C

LH(S),U(S)

9 4

2 8

0 5

2 9

9 4

2 8

9 9

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Summary of Contents for Aiwa CA-DW538LH

Page 1 http://www.xiaoyu163.com CA-DW538 LH(S),U(S) 3 7 63 1515 0 SERVICE MANUAL L 13942296513 COMPACT DISC CARRY BASIC TAPE MECHANISM : ZZM-2 APR3NC COMPONENT SYSTEM BASIC CD MECHANISM : DA11T3C u163 S/M Code No. 09-012-354-3N1 http://www.xiaoyu163.com...
Page 2 http://www.xiaoyu163.com SPECIFICATIONS LH MODEL 3 7 63 1515 0 • Design and specifications are subject to change without notice L 13942296513 U MODEL u163 • Design and specifications are subject to change without notice http://www.xiaoyu163.com...
Page 3 http://www.xiaoyu163.com ACCESSORIES/PACKAGE LIST-1/1 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION 1 8B-CT5-902-010 IB,LH(ESP)FM<LHSC> 1 8B-CT5-903-010 IB,U(ESF)FM<USC> 2 8A-CLB-961-010 RC UNIT,RC-AAT11 3 87-A80-036-010 AC CORD SET ASSY,E W/FLTR VOL<LHSC> 3 87-A80-109-010 AC CORD,HK7281 BLK U<USC> 4 87-A91-017-010 PLUG,CONVERSION JT-0476<LHSC>...
Page 4 http://www.xiaoyu163.com PROTECTION OF EYES FROM LASER BEAM DURING SERVICING 3 7 63 1515 0 This set employs laser. Therefore, be sure to follow carefully the CAUTION instructions below when servicing. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous WARNING! radiation exposure.
Page 5 http://www.xiaoyu163.com Precaution to replace Optical block (SF-P101NR) PICK-UP Assy P.C.B 3 7 63 1515 0 Body or clothes electrostatic potential could ruin laser diode in the optical block. Be sure ground body and workbench, and use care the clothes do not touch the diode. 1) After the connection, remove solder shown in the right figure.
Page 6 http://www.xiaoyu163.com ELECTRICAL MAIN PARTS LIST-1/4 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION 87-010-263-080 CAP, ELECT 100-10V 87-010-404-080 CAP, ELECT 4.7-50V 87-A21-550-010 IC,TA2149N 87-010-197-080 CAP, CHIP 0.01 DM 87-A21-185-040 C-IC,LC72121M 87-010-197-080 CAP, CHIP 0.01 DM 87-A21-090-010 IC,LA4600...
Page 7 http://www.xiaoyu163.com ELECTRICAL MAIN PARTS LIST-2/4 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION C281 87-010-178-080 CHIP CAP 1000P JW13 87-003-102-080 COIL, 10UH C285 87-010-178-080 CHIP CAP 1000P JW18 87-008-372-010 FILTER, EMI BL OIRNI C287 87-010-178-080 CHIP CAP 1000P...
Page 8 http://www.xiaoyu163.com ELECTRICAL MAIN PARTS LIST-3/4 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION C447 87-012-368-080 C-CAP,S 0.1-50 F C613 87-010-402-080 CAP, ELECT 2.2-50V C448 87-010-315-080 C-CAP,S 27P-50 CH C614 87-010-196-080 CHIP CAPACITOR,0.1-25 C450 87-010-305-080 C-CAP 470P-50CH...
Page 9 http://www.xiaoyu163.com ELECTRICAL MAIN PARTS LIST-4/4 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION MOTOR C.B S0-M10-A09-700 MOTOR SLED ASSY PIN3 S2-369-750-000 PLUG,6P S4-S13-A01-600 SW,LEAF • Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.
Page 10 http://www.xiaoyu163.com TRANSISTOR ILLUSTRATION-1/1 3 7 63 1515 0 E C B E C B E C B 2SA1296 2SC2001 DTC114TS 2SA933 2SC1815 KTC3198 2SC2240 2SA1979 B C E 2SA1162 2SB1655 2SC1740 2SC2712 DTC124XS 2SC2714 DTC114TK L 13942296513 DTC114YK DTC144EK u163 -10- http://www.xiaoyu163.com...
Page 11 http://www.xiaoyu163.com FL (AIW4239-32PIN) GRID ASSIGNMENT/ANODE CONNECTION-1/1 GRID ASSIGNMENT 3 7 63 1515 0 ANODE CONNECTION L 13942296513 u163 -11- http://www.xiaoyu163.com...
Page 12 http://www.xiaoyu163.com WIRING-1/2 (MAIN, CD, FRONT) 3 7 6 3 1 5 1 5 0 JW013 JW018 JW258 JW020 JW260 L002 C026 L005 U MODEL L009 1 3 9 4 2 2 9 6 5 1 3 U MODEL w w w u 1 6 3 -12- http://www.xiaoyu163.com...
Page 13 http://www.xiaoyu163.com SCHEMATIC DIAGRAM-1/5 (MAIN 1/2) 3 7 6 3 1 5 1 5 0 FLTR, EMIBLO1RN1 LH: JW 1 3 9 4 2 2 9 6 5 1 3 R200 100 1/4 1815 APR3NC MTZJ 6.8C 4700 w w w u 1 6 3 APR3NC -13-...
Page 14 http://www.xiaoyu163.com SCHEMATIC DIAGRAM-2/5 (MAIN 2/2) 3 7 6 3 1 5 1 5 0 NO MOUNT L009 FM RF EX 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 -14- http://www.xiaoyu163.com...
Page 15 http://www.xiaoyu163.com SCHEMATIC DIAGRAM-3/5 (CD) 3 7 6 3 1 5 1 5 0 1000P 1000P 1000P 1000P 1 3 9 4 2 2 9 6 5 1 3 FFC401 w w w u 1 6 3 -15- http://www.xiaoyu163.com...
Page 16 http://www.xiaoyu163.com SCHEMATIC DIAGRAM-4/5 (FRONT) 3 7 6 3 1 5 1 5 0 U MODEL 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 -16- http://www.xiaoyu163.com...
Page 17 http://www.xiaoyu163.com WIRING-2/2 (POWER, MOTOR) 3 7 63 1515 0 MOTOR C.B (SLED MOTOR) (INSIDE LIMIT SW) (SPINDLE MOTOR) L 13942296513 J901 J901 AC 110 - 120V / 220 - 240V 50 / 60 Hz AC VOLTAGE J901 AC 120V 60Hz u163 -17- http://www.xiaoyu163.com...
Page 18 http://www.xiaoyu163.com SCHEMATIC DIAGRAM-5/5 (POWER) 3 7 63 1515 0 J901 L 13942296513 J901 u163 -18- http://www.xiaoyu163.com...
Page 19 http://www.xiaoyu163.com ELECTRICAL ADJUSTMENT-1/1 3 7 6 3 1 5 1 5 0 < TUNER SECTION > 1. AM IF Adjustment L007 ............... 530kHz 2. AM VT Adjustment L003 Settings: • Test point: C39+ BAR ANT • Adjustment location: L004 Method: Set to AM 1710kHz adjust L004 so that the test FRONT C.B MAIN C.B...
Page 20 http://www.xiaoyu163.com VOLTAGE CHART-1/4 3 7 63 1515 0 L 13942296513 u163 -20- http://www.xiaoyu163.com...
Page 21 http://www.xiaoyu163.com VOLTAGE CHART-2/4 3 7 63 1515 0 L 13942296513 u163 -21- http://www.xiaoyu163.com...
Page 22 http://www.xiaoyu163.com VOLTAGE CHART-3/4 3 7 63 1515 0 L 13942296513 u163 -22- http://www.xiaoyu163.com...
Page 23 http://www.xiaoyu163.com VOLTAGE CHART-4/4 3 7 63 1515 0 L 13942296513 u163 -23- http://www.xiaoyu163.com...
Page 24 http://www.xiaoyu163.com IC BLOCK DIAGRAM-1/2 IC, TA2149N IC, BA3416BL 3 7 63 1515 0 DECK R DECK L DECK R DECK L R OUT L OUT L 13942296513 TAPE SELECT IC, LC72121M u163 -24- http://www.xiaoyu163.com...
Page 25 http://www.xiaoyu163.com IC BLOCK DIAGRAM-2/2 IC, LA6541D 3 7 63 1515 0 L 13942296513 IC, M61500 INA1 INA2 Mono.SW INB1 INB2 INC1 INC2 MUTE IND1 IND2 INE1 INE2 Treble Treble boost boost TONEH1 TONEH2 TONEL1 TONEL2 Bass Bass boost boost OUT1 OUT2 u163 Control logic...
Page 26 http://www.xiaoyu163.com IC DESCRIPTION-1/3 (LA9241ML)-1/2 3 7 63 1515 0 Pin No. Pin Name Description Pin to which external pickup photo diode is connected. RF signal is created by adding with the FIN2 FIN1 pin signal. FE signal is created by subtracting from the FIN1 pin signal. FIN1 Pin to which external pickup photo diode is connected.
Page 27 http://www.xiaoyu163.com IC DESCRIPTION-1/3 (LA9241ML)-2/2 3 7 63 1515 0 Pin No. Pin Name Description Pin from which TES signal is output to DSP. “High Frequency Level” is used to judge whether the main beam position is on top of bit or on top of mirror.
Page 28 http://www.xiaoyu163.com IC DESCRIPTION-2/3 (LC78622NE)-1/2 3 7 63 1515 0 Pin No. Pin Name Description DEFI Defect sense signal (DEF) input pin. (Connect to 0V when not used). Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V. Phase comparator output pin to control external VCO.
Page 29 http://www.xiaoyu163.com IC DESCRIPTION-2/3 (LC78622NE)-2/2 3 7 63 1515 0 Pin No. Pin Name Description XVDD — Crystal oscillator power supply pin. XOUT Pin to which external 16.9344 MHz crystal oscillator is connected. XVSS — Crystal oscillator GND pin. Be sure to connect to 0V. SBSY Subcode block sync signal output pin.
Page 30 http://www.xiaoyu163.com IC DESCRIPTION-3/3 (LC867132V-5T98)-1/2 3 7 63 1515 0 Pin No. Pin Name Description O-RMC/CE CD read/write control output and TU CE. O-DATA Data output to M62495FP. O-CLK Output CLK to tuner PLL. TU-DI — Data output to LC72121M. O-CLKSFT Clock shift output of the microcomputer.
Page 31 http://www.xiaoyu163.com IC DESCRIPTION-3/3 (LC867132V-5T98)-2/2 3 7 63 1515 0 Pin No. Pin Name Description O-TU LED LED ON/OFF control output for TU functions. O-TA LED LED ON/OFF control output for TAPE functions. (Not connected) O-ROCK LED LED ON/OFF control output for ROCK. (Not connected) O-POP LED LED ON/OFF control output for POP.
Page 32 http://www.xiaoyu163.com MECHANICAL EXPLODED VIEW-1/1 3 7 6 3 1 5 1 5 0 CHAS, TU HT-SINK PLATE, PT 1 3 9 4 2 2 9 6 5 1 3 PLATE,ANT PLATE,ANT ZZM-2 CABI, FR SPKR GRILLE, SPKR w w w u 1 6 3 -32- http://www.xiaoyu163.com...
Page 33 SPR-P,REC 53 8B-CTA-026-010 CABI,REAR SPKR R 19 88-CD6-661-010 HLDR,BAR ANT. 54 8Z-CT6-647-010 SPKR,12 3.2OHM 20 86-CT9-205-110 HLDR,REC 55 87-B00-010-010 BADGE,AIWA 30.5-5.2 S 2.5L 21 M8-ZZK-E90-070 DA11T3C 56 8B-CT5-014-010 LENS,Q-SURROUND 22 88-CH6-220-010 CUSHION,CD A 57 8B-CT5-013-010 LENS,FUNC 23 8B-CT5-203-010 HLDR,LED QSUD...
Page 34 http://www.xiaoyu163.com 3 7 63 1515 0 COLOR NAME TABLE Basic color symbol Color Basic color symbol Color Basic color symbol Color Black Cream Orange Green Gray Blue Transparent Blue Gold Pink Silver Titan Silver Brown Violet White Transparent White Yellow Transparent Yellow Metallic Blue Light Blue...
Page 35 http://www.xiaoyu163.com TAPE MECHANISM EXPLODED VIEW-1/1 3 7 6 3 1 5 1 5 0 TERMINAL,LB1 TERMINAL,LB1 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 -35- http://www.xiaoyu163.com...
Page 36 http://www.xiaoyu163.com TAPE MECHANISM PARTS LIST-1/1 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION 1 8Z-ZM1-254-310 SPR-C,REEL R 34 8Z-ZM1-226-010 GEAR,REEL L 2 8Z-ZM1-225-110 GEAR,REEL R 35 8Z-ZM1-241-210 SPR-T,PLAY 3 8Z-ZM1-253-210 SPR-C,AUTO SENSOR 36 8Z-ZM1-220-110 LEVER,REC SENSOR 4 8Z-ZM1-217-110...
Page 37 http://www.xiaoyu163.com CD MECHANISM EXPLODED VIEW-1/1 3 7 63 1515 0 L 13942296513 MOTOR C.B PIN 3 u163 -37- http://www.xiaoyu163.com...
Page 38 http://www.xiaoyu163.com CD MECHANISM PARTS LIST-1/1 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION 1 M8-ZZK-E90-070 DA11T3C 2 S2-121-A28-400 COVER GEAR 3 S2-511-A21-000 GEAR MIDDLE 4 S2-511-A21-100 GEAR,DRIVE A S1-PN2-03R-OSE SCR PAN PCS 2-3 L 13942296513 u163 -38- http://www.xiaoyu163.com...
Page 39 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111 H251701 Printed in Singapore http://www.xiaoyu163.com...

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Ca-dw538lhs Ca-dw538u Ca-dw538us