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Aiwa CA-DW540 Service Manual
Aiwa CA-DW540 Service Manual

Aiwa CA-DW540 Service Manual

Compact disc carry component system
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3 7 63 1515 0
SERVICE MANUAL
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L 13942296513
COMPACT DISC CARRY
COMPONENT SYSTEM
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http://www.xiaoyu163.com
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S/M Code No. 09-025-456-4N2
http://www.xiaoyu163.com
CA-DW540
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• BASIC TAPE MECHANISM: ZZM-2YPR3NC
• BASIC CD MECHANISM: KSM-213CDM
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Summary of Contents for Aiwa CA-DW540

  • Page 1 CA-DW540 U(ST) 3 7 63 1515 0 SERVICE MANUAL L 13942296513 COMPACT DISC CARRY • BASIC TAPE MECHANISM: ZZM-2YPR3NC COMPONENT SYSTEM • BASIC CD MECHANISM: KSM-213CDM u163 S/M Code No. 09-025-456-4N2 http://www.xiaoyu163.com...
  • Page 2: Specification

    http://www.xiaoyu163.com SPECIFICATION 3 7 63 1515 0 Tuner section Frequency range, antenna FM: 87.5 - 108.0 MHz Rod antenna AM: 530/531 - 1,710/1,602 kHz (10/9 kHz step) Ferrite bar antenna Deck section Track format 4 tracks, 2 channels Frequency range Normal tape: 50 -12,000 Hz (EIAJ) Recording system AC bias...
  • Page 3: Protection Of Eyes From Laser Beam During Servicing

    http://www.xiaoyu163.com PROTECTION OF EYES FROM LASER BEAM DURING SERVICING 3 7 63 1515 0 CAUTION This set employs laser. Therefore, be sure to follow carefully the instructions below when servicing. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardousradiation exposure.
  • Page 4 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC 0 AS1001 8A-CT6-913-010 I/B,U(ESF)FM DW540 0 AS1002...
  • Page 5: Electrical Parts List

    Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC FRONT 0601 87-010-313-080 CHIP CAP,S 18P/50V (J) CH TP= FRONT...
  • Page 6 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC FRONT 0605 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP...
  • Page 7 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC MAIN 0001 87-010-312-080 CHIP CAP,S 15P/50V (J) CH TP= MAIN...
  • Page 8 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC MAIN 0271 87-010-237-080 EL CAP 1000UF/16V MAIN...
  • Page 9 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC MAIN 0435 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP MAIN...
  • Page 10 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC MAIN X CN 0005 89-MX1-702-010 TERMINAL PIN pai1 MAIN...
  • Page 11 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC MAIN 0762 SK-RC1-08M-000 D TRANSISTOR KRC108M AT MAIN...
  • Page 12 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC MAIN 0314 88-118-182-080 CHIP RES 1/10W (J) 1.8Kohm TP MAIN...
  • Page 13 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC MAIN 0475 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= MAIN 0476 88-118-229-080 CHIP RES 2.2ohm 1/10W TP=8mm...
  • Page 14 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC SENSOR S IC 0602 87-A21-831-010 IC SPS-442-1-F1 L 13942296513...
  • Page 15: Transistor Illustration

    http://www.xiaoyu163.com TRANSISTOR ILLUSTRATION 3 7 63 1515 0 E C B E C B BC E 2SA1296 2SB1655 2SA1162 2SA933 2SA1318 DTA144EKA 2SC1740 DTC114TKA 2SC1815 KRC108M 2SC2001 DTC114YKA KRC111M 2SC2240 KRC104S KTC3198 L 13942296513 u163 -15- http://www.xiaoyu163.com...
  • Page 16 http://www.xiaoyu163.com BLOCK DIAGRAM -1/1 3 7 6 3 1 5 1 5 0 MAIN C.B FRONT C.B MOTOR C.B PIN1 CNA402 CN401 LC867132V-5T98 21 23 19 20 18 17 28 22 27 26 24 25 16 15 SPS4421F1 REMOTE SENSOR FM ROD ANT.
  • Page 17 http://www.xiaoyu163.com WIRE HARNESS DIAGRAM-1/1 3 7 6 3 1 5 1 5 0 POWER MAIN C.B FRONT C.B 1 3 9 4 2 2 9 6 5 1 3 SENSOR MOTOR C.B w w w u 1 6 3 -17- http://www.xiaoyu163.com...
  • Page 18 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 1/4 (MAIN-1/3, DECK/AMP/POWER SECTION) 3 7 6 3 1 5 1 5 0 TO FRONT C.B TO FRONT C.B MAIN C.B-1/3 (DECK/AMP SECTION) 10/50 1/50 1/50 1/50 1.2K 100/16 0.001 4.7/50 4.7K 4.7/50 1/16 POWER 1000/16 0.22/50 1 3 9 4 2 2 9 6 5 1 3 4.7/50...
  • Page 19 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 2/4 (MAIN -2/3, CD SECTION) 3 7 6 3 1 5 1 5 0 MAIN C.B-2/3 (CD SECTION) 47/10 100/10 3.3/50 220/10 DTC114TKA 1000P 100/50 16.93MHz 4.7/50 0.22/50 LC78622NE KRC104S KRC104S 10/50 1000P 1000P 10/50 220/10 DTC114TKA 1000P 1 3 9 4 2 2 9 6 5 1 3...
  • Page 20 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 3/4 (MAIN-3/3 TUNER SECTION) 3 7 6 3 1 5 1 5 0 MAIN C.B-3/3 (TUNER SECTION) L003,TC001 L004 L005 L006 AM TRACKING ADJ. AM VT ADJ. FM TRACKING ADJ. FM VT ADJ. 1 3 9 4 2 2 9 6 5 1 3 L007 AM IF ADJ.
  • Page 21 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 4/4 (FRONT SECTION) 3 7 6 3 1 5 1 5 0 FRONT C.B SENSOR LCD,HLC7107ACT-9 DISPLAY SPS4421F1 REMOTE SENSOR OUT GND CD DOOR SWITCH KRC108M 1N4148M 1N4148M 1N4148M LED609 BT-H203D-31 RED LC867132V-5T98 LED610 1N4148M BT-H203D-31 RED 1 3 9 4 2 2 9 6 5 1 3 KRC111M KRC111M...
  • Page 22 http://www.xiaoyu163.com WIRING - 1/2 (MAIN C.B / FRONT C.B / SENSOR C.B) 3 7 6 3 1 5 1 5 0 MAIN C.B FRONT C.B Q004 C080 Q408 Q407 L401 R036 Q401 Q071 R495 Q404 C408 C401 CN001 C4007 Q003 S616 R496 Q403...
  • Page 23 http://www.xiaoyu163.com WIRING - 2/2 (POWER C.B / MOTOR C.B) 3 7 63 1515 0 MOTOR C.B (SLED MOTOR) (INSIDE LIMIT SW) (SPINDLE MOTOR) J901 POWER C.B L 13942296513 u163 -23-...
  • Page 24 http://www.xiaoyu163.com ELECTRICAL ADJUSTEMENT-1/1 3 7 6 3 1 5 1 5 0 PRACTICAL SERVICE FIGURE 1. AM IF Adjustment L003 < TUNER SECTION > L007 ..................530 kHz BAR ANT < FM SECTION > Sensitivity: Less than 22 dB (87.5 MHz) 2.
  • Page 25 http://www.xiaoyu163.com LCD DISPLAY (HLC7107ACT-9) -1/1 3 7 63 1515 0 L 13942296513 u163 -25- http://www.xiaoyu163.com...
  • Page 26 http://www.xiaoyu163.com IC BLOCK DIAGRAM -1/2 3 7 63 1515 0 IC, BA3416BL IC, M62495AFP DECK R DECK L DECK R DECK L R OUT L OUT TAPE SELECT L 13942296513 IC, LC72131D-N A-GND u163 -26- http://www.xiaoyu163.com...
  • Page 27: Ic Block Diagram -2

    http://www.xiaoyu163.com IC BLOCK DIAGRAM -2/2 3 7 63 1515 0 IC, MM1469XH DRIVER MUTE T.S.D L 13942296513 IC, TA2149N u163 -27- http://www.xiaoyu163.com...
  • Page 28 http://www.xiaoyu163.com IC DESCRIPTION -1/3 (LA9241ML) -1/2 3 7 63 1515 0 Pin No. Pin Name Description Pin to which external pickup photo diode is connected. RF signal is created by adding with the FIN2 FIN1 pin signal. FE signal is created by subtracting from the FIN1 pin signal. FIN1 Pin to which external pickup photo diode is connected.
  • Page 29 http://www.xiaoyu163.com IC DESCRIPTION -1/3 (LA9241ML) -2/2 3 7 63 1515 0 Pin No. Pin Name Description Pin from which TES signal is output to DSP. “High Frequency Level” is used to judge whether the main beam position is on top of bit or on top of mirror.
  • Page 30 http://www.xiaoyu163.com IC DESCRIPTION -2/3 (LC78622NE) -1/2 3 7 63 1515 0 Pin No. Pin Name Description DEFI Defect sense signal (DEF) input pin. (Connect to 0V when not used). For PLL. Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V. For PLL.
  • Page 31 http://www.xiaoyu163.com IC DESCRIPTION -2/3 (LC78622NE) -2/2 3 7 63 1515 0 Pin No. Pin Name Description XVDD – Crystal oscillator power supply pin. XOUT Pin to which external 16.9344 MHz crystal oscillator is connected. XVSS – Crystal oscillator GND pin. Be sure to connect to 0V. SBSY Subcode block sync signal output pin.
  • Page 32 http://www.xiaoyu163.com IC DESCRIPTION -3/3 (LC867132V-5T98) -1/2 3 7 63 1515 0 Pin No. Pin Name Description O-RMC/CE CD read/write control output and TU CE. O-DATA Data output to M62495FP. O-CLK Output CLK to tuner PLL. – – Not Connected. O-CLKSFT Clock shift output of the microcomputer.
  • Page 33 http://www.xiaoyu163.com IC DESCRIPTION -3/3 (LC867132V-5T98) -2/2 3 7 63 1515 0 Pin No. Pin Name Description O-TU LED LED ON/OFF control output for TU functions. O-TA LED LED ON/OFF control output for TAPE functions. (Not Connected) O-ROCK LED LED ON/OFF control output for ROCK. O-POP LED LED ON/OFF control output for POP.
  • Page 34 http://www.xiaoyu163.com MECHANICAL EXPLODED VIEW -1/1 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 -34- http://www.xiaoyu163.com...
  • Page 35 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC 0 MC1001 8A-CT9-006-110 WINDOW CASS L (AS) 0 MC1002...
  • Page 36: Color Name Table

    http://www.xiaoyu163.com 3 7 63 1515 0 COLOR NAME TABLE Basic color symbol Color Basic color symbol Color Basic color symbol Color Black Cream Orange Green Gray Blue Transparent Blue Gold Pink Silver Titan Silver Brown Violet White Transparent White Yellow Transparent Yellow Metallic Blue Light Blue...
  • Page 37 http://www.xiaoyu163.com TAPE MECHANISM EXPLODED VIEW -1/1 (ZZM-2YPR3NC) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 -37- http://www.xiaoyu163.com...
  • Page 38 http://www.xiaoyu163.com TAPE MECHANISM PARTS LIST -1/1 (ZZM-2YPR3NC) = ! SAFTY PARTS = Components marked All components used on this model at the production line are shown in this service manual. 3 7 63 1515 0 However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
  • Page 39 http://www.xiaoyu163.com TAPE MECHANISM OTHER PARTS LIST -1/1 (ZZM-2YPR3NC) = ! SAFTY PARTS = Components marked All components used on this model at the production line are shown in this service manual. 3 7 63 1515 0 However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
  • Page 40 http://www.xiaoyu163.com CD MECHANISM EXPLODED VIEW -1/1 (KSM-213CDM) 3 7 63 1515 0 COVER L 13942296513 u163 -40- http://www.xiaoyu163.com...
  • Page 41 http://www.xiaoyu163.com CD MECHANISM PARTS LIST -1/1 (KSM-213CDM) = ! SAFTY PARTS = Components marked All components used on this model at the production line are shown in this service manual. 3 7 63 1515 0 However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
  • Page 42 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW540 USTC 8Z-CT9-646-010 LEAD WIRE 2P 8Z-CT9-645-010 WIRE ASS’Y 140mm WHT 8Z-CT6-6 8Z-CT9-643-010 WIRE ASS’Y 140mm BLK 8Z-CT6-6 8Z-CT9-642-010 WIRE ASS’Y 140mm RED 8Z-CT6-6...
  • Page 43 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111 H251941 http://www.xiaoyu163.com...