Mayr ROBATIC 500.20_.0 Series Installation And Operational Instructions

Sizes 3 to 7

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Installation and Operational Instructions for
®
ROBATIC
Type 500.20_.0 and Type 500.21_.0
Sizes 3 to 7
Please read these Operational Instructions carefully and follow them accordingly!
Ignoring these Instructions may lead to malfunctions or to clutch failure, resulting in damage to other parts.
These Installation and Operational Instructions (I + O) are part of the clutch delivery.
Contents:
Page 1: - Contents
- Safety and Guideline Signs
- Guidelines on EU Directives
Page 2: - Safety Regulations
Page 3: - Safety Regulations
Page 4: - Safety Regulations
Page 5: - Clutch Illustrations
- Parts List
Page 6: - Technical Data
- Scope of Delivery / State of Delivery
- Function
- Design
Page 7: - Explanation of Terms
- Torque Characteristics
- Run-in Conditions
Page 8
- Installation Examples
- Boring the Rotor Hub
Page 9: - Installation
- Rotor De-installation
- Electrical Connection
- Maintenance and Inspection
- Disposal
Page 10: - Malfunctions / Breakdowns
Guidelines on the Declaration of Conformity
A conformity evaluation has been carried out for the product (electromagnetic ROBATIC
voltage directive 2006/95/EC. The Declaration of Conformity is laid out in writing in a separate document and can be
requested if required.
Guidelines on the EMC Directive (2004/108/EC)
The product cannot be operated independently according to the EMC directive.
Due to their passive state, clutches are also non-critical equipment according to the EMC.
Only after integration of the product into an overall system can this be evaluated in terms of the EMC.
For electronic equipment, the evaluation has been verified for the individual product in laboratory conditions, but not in the
overall system.
Guidelines on the Machinery Directive (2006/42/EC)
The product is a component for installation into machines according to the Machinery Directive 2006/42/EC.
The ROBATIC
The type and scope of the required measures result from the machine risk analysis.
The ROBATIC
the safety device to the directive.
It is forbidden to start use of the product until you have ensured that the machine accords with the regulations stated in the
directive.
Guidelines on the ATEX Directive
Without a conformity evaluation, this product is not suitable for use in areas where there is a high danger of explosion.
For application of this product in areas where there is a high danger of explosion, it must be classified and marked
according to directive 94/9/EC.
25/09/2013 TK/RB/GF/SU
Page 1 of 10
Please keep them handy and near to the clutch at all times.
®
-clutches can fulfil the specifications for safety-related applications in coordination with other elements.
®
-clutch then becomes a machine component and the machine manufacturer assesses the conformity of
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: +49 8341 804-0, Fax: +49 8341 804-421
www.mayr.com, E-Mail:
Safety and Guideline Signs
DANGER
Immediate and impending danger, which can
lead to severe physical injuries or to death.
CAUTION
Danger of injury to personnel and
damage to machines.
Please Observe!
Guidelines on important points.
___________________________________________________
According to German notation, decimal points
in this document are represented with a
comma (e.g. 0,5 instead of 0.5).
info@mayr.com
(B.5.3.EN)
®
-clutches) in terms of the EC low

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Summary of Contents for Mayr ROBATIC 500.20_.0 Series

  • Page 1 For application of this product in areas where there is a high danger of explosion, it must be classified and marked according to directive 94/9/EC. 25/09/2013 TK/RB/GF/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 1 of 10 www.mayr.com, E-Mail:...
  • Page 2: Safety Regulations

    Only carry out installation, maintenance and repairs in a de-energised, disengaged state and secure the system against inadvertent switch- 25/09/2013 TK/RB/GF/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 2 of 10 www.mayr.com, E-Mail:...
  • Page 3 Earthing Connection ® to VDE 0580, which is integrated in mayr -rectifiers. To The clutch is designed for Protection Class I. This protection protect the switching contact from consumption when using...
  • Page 4 Interference immunity Guarantee EN 60204-1 Electrical equipment of machines  The guarantee conditions correspond with the Chr. Mayr GmbH + Co. KG sales and delivery conditions. ®  Mistakes or deficiencies are to be reported to mayr once! CE Identification...
  • Page 5: Parts List

    Secure the cap screws Item 4 and the set screw Item 6.1 with Loctite 243 25/09/2013 TK/RB/GF/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 5 of 10 www.mayr.com, E-Mail:...
  • Page 6 The full transmittable nominal torque is not achieved until after the run-in procedure has been carried out as described below. 25/09/2013 TK/RB/GF/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 6 of 10 www.mayr.com, E-Mail:...
  • Page 7: Explanation Of Terms

    "double-flow designs", Type series 500.3_ _.0. Table 2 Friction work Q Clutch speed n Size [rpm] 25/09/2013 TK/RB/GF/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 7 of 10 www.mayr.com, E-Mail: info@mayr.com...
  • Page 8 The keyway is produced according to DIN 6885. We recommend H7/k6 as a suitable hub-shaft tolerance. 25/09/2013 TK/RB/GF/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 8 of 10 www.mayr.com, E-Mail:...
  • Page 9: Installation

    Table 1). 3.3. Align the armature disk (2) (max. permitted radial run-out 0,15 mm). 25/09/2013 TK/RB/GF/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 9 of 10 www.mayr.com, E-Mail:...
  • Page 10 ® mayr , or for damage resulting from the use of these products. 25/09/2013 TK/RB/GF/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 10 of 10 www.mayr.com, E-Mail:...

This manual is also suitable for:

Robatic 500.21_.0 series

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