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Summary of Contents for Advantage Controls MicroTron R Series
- Page 1 Manual Series R Models RC & RD Combination Metering Pump Conductivity Controller Installation Maintenance Repair Manual Advantage Controls P.O.Box 1472 Muskogee, OK 74402 Phone: 800-743-7431 Fax: 888-686-6212 www.advantagecontrols.com 5/2018...
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Page 2: Table Of Contents
Model RC & RD Pump Instructions & Maintenance Manual Table of Contents Contents Page No. Introduction ................3 Model Numbering ..............3 Unpacking ................4 III. Safety Considerations ............4 Chemical Compatibility ..........4 Safety Equipment and Preparation ......4 Installation ................4 Location ...............4 Electrode Installation ...........4 Electrical ..............5 Chemical Injection Plumbing ........6 Start-Up .................8... -
Page 3: Introduction
I. Introduction This instruction manual covers all facets of operation of the Advantage Controls MicroTron™ electronic solenoid metering pump, including unpacking, mounting, electrical and plumbing connection, and start-up. Safety, maintenance and repair, warranty, and factory information are also provided. Please read this manual completely before proceeding. -
Page 4: Unpacking
The Advantage MicroTron™ pump has been shipped to you as a complete metering package, ready for installation. If shipping carton shows any signs of damage, notify the shipping company immediately upon receipt. Advantage Controls cannot be held responsible for damage from shipping. Unpack the carton and insure that the following items are present: 1. -
Page 5: Electrical
C. Electrical 1. The Standard MicroTron™ pump has a voltage regulated internal power supply capable of operating in the range of approximately 95 to 135 VAC. Use a supply voltage of 100 to 120 VAC for best results. The 3-wire grounded plug must be used in a 3-wire wall plug. 2. -
Page 6: Chemical Injection Plumbing
D. Chemical Injection Plumbing 1. Tubing Connections The MicroTron™ pump uses carefully matched components to achieve a predictable metering output. This predictability can only be maintained if all fitting sizes remain unaltered. Do not attempt to reduce tubing size. All tubing connections should be double checked to insure against leakage. If hazardous chemicals are being pumped, use shielding around discharge tubing. - Page 7 Suction lift Flooded Suction Not recommended 3. Wall Mounting The fluid end portion (head assembly) of the pump is set up to accommodate mounting of the pump to the chemical container, either as a flooded suction, or a suction lift. The pump head must be kept in a vertical position for proper operation.
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Page 8: Start-Up
6. Optional Three Function Valve The optional three function valve injection assembly provides the following three functions in one. Anti-siphon feature allows metering of liquids “down hill” or into the suction side of a circulating pump. It provides protection against an accidental application of suction pressure at the injection point. -
Page 9: Set-Up Mode Explanation
C. Set Up Mode Explanation To enter Set up mode, press MENU. Notice that a cursor appears on the screen signifying that an adjustment can be made. To change the figure above the cursor press the UP or DOWN keys until the desired setting appears, then press ENTER to advance. -
Page 10: Conductivity Calibration
H. Conductivity Calibration All MicroTron™ model R conductivity units are factory calibrated for conductivity. The reading should be verified for accuracy and adjusted as per the instructions listed below. Model R conductivity units can be calibrated by leaving the cleaned probe in a known solution and entering that value in the calibration screen of the menu. -
Page 11: Menu Maps
VII . Menu Maps VII . Menu Maps Model RC MENU MAP 125 Strokes/Min Use the ARROW keys to change options and the ENTER key to continue to next menu item. COND CNTRL = ON COND CNTRL = OFF Grayed out menu items are available only when FloTracker Cal 2500 µS/cm option is enabled. -
Page 12: Rd Menu Map
Use the ARROW keys to change Model RD/RE options and the ENTER key to Other Feed Timer Options MENU MAP continue to next menu item. Feed: Lockout 125 Strokes/Min Timer Mode: Time Timer Mode: VOL COND CNTRL = ON COND CNTRL = OFF Lockout = 30 MIN Lockout = 030 mL FT: 003.33 mL/P... -
Page 13: Model Re Biocide Timer Set-Up
Setting Pump Clock Settings With display reading Day HH:MM:SSpm arrow in correct day of the week and press ENTER. The curser will then be under the hour HH setting, arrow in correct hour taking note of the am/pm and press ENTER continue this process until the minutes, seconds and am/pm settings are complete. -
Page 14: Maintenance
VIII. Maintenance The MicroTron™ pump is designed for long service life with minimum maintenance. If for any reason, maintenance is necessary or desireable, the pump is easily maintained. Before any maintenance or service is performed, observe the following precautions: 1. Disconnect the MicroTron™ pump from power source. 2. - Page 15 b. Use a pocket knife with a flat blade to scrape across the probe surface PERPENDICULAR to the carbons. c. Lay a piece of sandpaper (200 grit or finer) on a flat surface such as a bench top. “Sand” electrode to remove stubborn deposits. (Do not wipe surface with your finger. Oil from your skin will foul carbon tips.
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Page 16: Liquid End Diagram
D. Liquid End Diagram Item Description Complete Head Kit Injection Valve Foot Valve Suction Valve Discharge Valve Bleed Valve Assembly Pump Head Pump Diaphragm Support Ring Shaft Seal Head Bolts Priming Tube Suction Tubing Discharge Tubing Weight Complete Head Kit includes items: 4,5,6,7,8, and 11... -
Page 17: Replacement Parts
E. Replacement Parts Getting the right materials of construction for your spare parts is easy. Using positions 7-10 of the pump model number, example: RC130X1-KFCV. Find the assembly needed and add the codes of your pump’s liquid end after the standard prefix part number for the assembly. Part Assemblies Item Description... -
Page 18: Trouble Shooting
IX. Trouble Shooting PROBLEM CAUSE REMEDY Pump does not achieve Air trapped in suction line Straighten suction line so as to eliminate high or maintain prime spots. Foot valve contaminated or improperly Inspect foot valve screen and assure that foot installed valve is in a vertical position below fluid level. -
Page 19: Warranty And Factory Service Policies
Manufacturer’s Product Warranty Advantage Controls warrants units of its manufacture to be free of defects in material or workmanship. Liability under this policy extends for 24 months from date of installation. Liability is limited to repair or replacement of any failed equipment or part proven defective in material or workmanship upon manufacturer’s examination. - Page 20 Get the Advantage in Water Treatment Equipment Advantage Controls can give you the Advantage in products, knowledge and support on all of your water treatment equipment needs. Cooling Tower Controllers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves...
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