Advantage Controls RT Installation Maintenance Repair Manual

Series r model rt combination metering pump timer controller

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Manual
Series R
Model RT
Combination Metering Pump
Timer Controller
Installation
Maintenance
Repair
Manual
Advantage Controls
P.O. Box 472
Muskogee, OK 74402
Phone: 800-743-743
Fax: 888-686-622
www.advantagecontrols.com
email: support@advantagecontrols.com
2/08


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Summary of Contents for Advantage Controls RT

  • Page 1 Manual Series R Model RT Combination Metering Pump Timer Controller Installation Maintenance Repair Manual Advantage Controls P.O. Box 472 Muskogee, OK 74402 Phone: 800-743-743 Fax: 888-686-622 www.advantagecontrols.com email: support@advantagecontrols.com 2/08...
  • Page 2: Table Of Contents

    Model RT Pump Instruction & Maintenance Manual Table of Contents Contents Page Introduction ................3 Model Numbering ...............3 Unpacking ..................4 III. Safety Considerations ..............4 Installation ..................4 Mounting ................4 Electrical ................5 Chemical Injection Plumbing ..........5 Start-Up ..................8 Front Panel Description ............8 Run Mode Explanation .............8 Set-Up Mode Explanation ..........8...
  • Page 3: Introduction

    Introduction This manual covers all facets of operation of the Advantage MicroTron™ pump, including unpacking, mounting, electrical and plumbing connection, and start-up. Safety, maintenance and repair, warranty, and factory information is also provided. Please read this manual completely before proceeding. Observe safety protocols and heed all warnings and precautions.
  • Page 4: Unpacking

    Unpacking The MicroTron™ Model RT has been shipped as a complete package, ready for installation. If the shipping carton shows any signs of damage, notify the shipping company immediately upon receipt. Advantage Controls cannot be held responsible for damage from shipping.
  • Page 5: Electrical

    Electrical . The Standard MicroTron™ pump has a voltage regulated internal power supply capable of operating in the range of approximately 95 to 35 VAC. Use a supply voltage of 00 to 20 VAC for best results. The 3-wire grounded plug must be used in a 3-wire wall plug. 2.
  • Page 6 Tubing Connections 3/8" TUBING MUST SLIP OVER NIPPLE 1/4" 1/4" TUBING IMPORTANT ADAPTER THE END OF THE TUBING MUST EXTEND 1/4" BEYOND ADAPTOR Suction Lift vs Flooded Suction Applications Suction Lift Installation Mount the MicroTron™ pump around the top of the solution tank, not to exceed 5 feet from pump to bottom of tank.
  • Page 7 Foot valve installation A weight is provided to hold the tubing and foot valve in a vertical position at the bottom of the tank. Do not allow the foot valve to lay horizontally in the chemical container. This defeats the action of the valve and causes the pump to lose prime. Keep suction tubing reasonably short and avoid high spots or bends.
  • Page 8: Start-Up

    Start-Up Front Panel Description All Model R pumps come with the following standard panel features: • x6-backlit LCD display POWER PULSE • On/Off power indicator light • Pulse or Stroke indicator light ENTER • Up and Down arrow keys for setting MENU adjustments Press ENTER to test...
  • Page 9: Priming The Pump

    Priming the Pump Settings Plug in pump, set stroke knob to 00%. Priming/Bleed valve If fluid begins moving up suction line while pump is operating, no further priming is required. If fluid is not moving, open bleed valve approximately one turn until fluid begins to move.
  • Page 10: Feed Timer Options

    Model RT pumps have the following selectable feed timer options. Dual Biocide Timer Model RT units have two 28-day event timers. Program  timer activates the pump to feed. Program 2 timer activates the relay output. See Menu Map on Page 11 Dual Percent Timer Model RT units have two percent timers settable for -00% of a 5-30 minute repeating cycle.
  • Page 11: Menu Maps

    VII. RT Menu Map Model RT MENU MAP Use the ARROW keys to change options and the ENTER key to 125 Strokes/Min continue to next menu item. Timer Control? N Timer Control? Y Clock Set? N Clock Set? Y Monday, Week 1...
  • Page 12: Maintenance

    VIII. Maintenance The Advantage MicroTron™ pump is designed for long service life with minimum maintenance. If for any reason, maintenance is necessary or desireable, the MicroTron™ pump is easily maintained. Before any maintenance or service is performed, observe the following precautions: .
  • Page 13: Liquid End Diagram

    C. Liquid End Diagram Item Description Complete Head Kit Injection Valve Foot Valve Suction Valve Discharge Valve Bleed Valve Assembly Pump Head Pump Diaphragm Support Ring Shaft Seal Head Bolts Priming Tube Suction Tubing Discharge Tubing Weight Complete Head Kit includes items: 4,5,6,7,8, and ...
  • Page 14 Getting the right materials of construction for your spare parts is easy. Using positions 7-0 of the pump model number, example: RT 30X-PFCV. Find the assembly needed and add the codes of your pump’s liquid end after the standard prefix part number for the assembly.
  • Page 15 IX. Trouble Shooting PROBLEM CAUSE REMEDY Pump does not achieve Air trapped in suction line Straighten suction line so as to eliminate or maintain prime high spots. Foot valve contaminated or improperly Inspect foot valve screen and assure that installed foot valve is in a vertical position below fluid level.
  • Page 16 Excessive fluid Failure or lack of antisiphon valve Inspect or add anti-siphon valve. This is caused when system is in a vacuum condition or valve in delivery applications with flooded suction which feeds systems at very low pressures. Excessive stroke rate Lower the stroke rate if adjustable on your pump.
  • Page 17 Manufacturer’s Product Warranty Advantage Controls warrants units of its manufacture to be free of defects in material or workmanship. Liability under this policy extends for 24 months from date of installation. Liability is limited to repair or replacement of any failed equipment or part proven defective in material or workmanship upon manufacturer’s examination.
  • Page 18 Application Notes:...
  • Page 19 Application Notes:...
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