Advantage Controls MicroTron A Series Manual

Advantage Controls MicroTron A Series Manual

Chemical metering pump

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Manual
MicroTron
Series A
Chemical Metering Pump
Installation
Maintenance
Repair
Manual
Advantage Controls
4700 Harold Abitz Dr.
Muskogee, OK 74403
Phone: 800-743-7431
Fax: 888-686-6212
www.advantagecontrols.com
email: support@advantagecontrols.com
02/2020
1

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Summary of Contents for Advantage Controls MicroTron A Series

  • Page 1 Manual MicroTron Series A Chemical Metering Pump Installation Maintenance Repair Manual Advantage Controls 4700 Harold Abitz Dr. Muskogee, OK 74403 Phone: 800-743-7431 Fax: 888-686-6212 www.advantagecontrols.com email: support@advantagecontrols.com 02/2020...
  • Page 2: Table Of Contents

    Series A Pump Instruction & Maintenance Manual Table of Contents Contents Page Introduction ................3 Model Numbering ...............3 Unpacking ..................4 III. Safety Considerations ..............4 Chemical Compatibility .............4 Safety Equipment and Preparation ........4 Installation ..................4 Location ................4 Electrical ................5 Plumbing ................5 Start-Up ..................7 Front Panel Description ............7 Run Mode Explanation .............8 Set-Up Mode Explanation ..........8...
  • Page 3: Introduction

    Introduction This manual covers all facets of operation of the Advantage MicroTron™ pump, including unpacking, mounting, electrical and plumbing connection, and start-up. Safety, maintenance and repair, warranty, and factory information is also provided. Please read this manual completely before proceeding. Observe safety protocols and heed all warnings and precautions.
  • Page 4: Unpacking

    The MicroTron™ pump has been shipped as a complete package, ready for installation. If the shipping carton shows any signs of damage, notify the shipping company immediately upon receipt. Advantage Controls cannot be held responsible for damage from shipping. Unpack the carton and insure the following items are present:...
  • Page 5: Electrical

    Electrical 1. The Standard MicroTron™ pump has a voltage regulated internal power supply capable of operating in the range of approximately 95 to 135 VAC. Use a supply voltage of 100 to 120 VAC for best results. The 3-wire grounded plug must be used in a 3-wire wall plug. 2.
  • Page 6 Suction Lift vs Flooded Suction Applications Suction Lift Installation Mount the MicroTron™ pump around the top of the solution tank, not to exceed 5 feet from pump to bottom of tank. Flooded Suction This installation is recommended for very low outputs, solutions that gasify and/or high viscosity solutions.
  • Page 7: Start-Up

    NOTE: When installation is made into a line with zero pressure or when pumping into an open vessel, use the optional three function injection valve which provides back pressure and anti-syphon capabilities. Optional Three Function Valve. Anti-siphon feature allows metering of liquids “downhill” or into the suction side of a circulating pump.
  • Page 8: Run Mode Explanation

    Run Mode Explanation The readout will display one of two modes, Run mode and Set-up mode. Run mode is displayed only while the pump is in normal operation. The display will show the pump speed setting. Manual activation of the relay output and pump stroking can be activated by pressing the ENTER key while the pump is in the run mode.
  • Page 9: Stroke Length

    Stroke Length The stroke length can be adjusted on all MicroTron™ pumps. This adjustment is a mechanical adjustment made using the large knob on the control panel. To avoid damage to the pump, this adjustment should only be made while the pump is running at a high stroking rate.
  • Page 10: Pulse Timer Programming

    hours and 59 minutes. Ex. An on time of 15 minutes and an off time of 15 minutes will cycle hours and 59 minutes. Ex. An on time of 5 minutes and an off time of 5 minutes will cycle the pump on 5 minutes and off 5 minutes repeatedly.
  • Page 11 Other Timer Options Model AxxxT Timer: Pulse MENU MAP WM: Gals/Pulse WM: 00000 Gal/P Use the ARROW keys to change options and the ENTER key to Tmr Mode: Timed Timer Mode: VOL continue to next menu item. Accum:000 Pulses Accum:000 Pulses On Time mm:ss Duration 0000 ML 125 Strokes/Min...
  • Page 12 Model A Option M (4-20mA Input) MENU MAP Use the ARROW keys to change 25 Strokes/Min options and the ENTER key to continue to next menu item. Length = 00% Pressure = 50PSI Reset Counter? N Grayed out menu items are FT:003.33 ML/P available only when FloTracker option is enabled.
  • Page 13: Maintenance

    VIII. Maintenance The Advantage MicroTron™ pump is designed for long service life with minimum maintenance. If for any reason, maintenance is necessary or desireable, the MicroTron™ pump is easily maintained. Before any maintenance or service is performed, observe the following precautions: 1.
  • Page 14: Liquid End Diagram

    C. Liquid End Diagram Item Description Complete Head Kit Injection Valve Foot Valve Suction Valve Discharge Valve Bleed Valve Assembly Pump Head Pump Diaphragm Support Ring Shaft Seal Head Bolts Priming Tube Suction Tubing Discharge Tubing Weight Complete Head Kit includes items: 4,5,6,7,8, and 11...
  • Page 15: Pump Replacement Parts

    D. Replacement Parts Getting the right materials of construction for your spare parts is easy. Using positions 7-10 of the pump model number, example: A130X1-KFCV. Find the assembly needed and add the codes of your pump’s liquid end after the standard prefix part number for the assembly. Part Assemblies Item Description...
  • Page 16: Trouble Shooting Guide

    IX. Trouble Shooting PROBLEM CAUSE REMEDY Pump does not achieve Air trapped in suction line Straighten suction line so as to eliminate or maintain prime high spots. Foot valve contaminated or improperly Inspect foot valve screen and assure that installed foot valve is in a vertical position below fluid level.
  • Page 17: Warranty And Factory Service Policies

    Manufacturer’s Product Warranty Advantage Controls warrants units of its manufacture to be free of defects in material or workmanship. Liability under this policy extends for 24 months from date of installation. Liability is limited to repair or replacement of any failed equipment or part proven defective in material or workmanship upon manufacturer’s examination.
  • Page 20 Get the Advantage in Water Treatment Equipment Advantage Controls can give you the Advantage in products, knowledge and support on all of your water treatment equipment needs.  Cooling Tower Controllers  Boiler Blow Down Controllers SET UP ENTER HOME  Blow Down Valve Packages...

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