Related Manuals for Keba KeContact KC-P30 e Series
Summary of Contents for Keba KeContact KC-P30 e Series
- Page 1 KeContact KC-P30 Charging Station Installation manual V 3.28 Translation of the original instructions...
- Page 2 Specifications are subject to change due to further technical developments. Details presented may be subject to correction. All rights reserved. Gewerbepark Urfahr, 4041 Linz, Austria, Phone: +43 732 7090-0, KEBA AG Headquarters: Fax: +43 732 7309-10, keba@keba.com For information about our subsidiaries please look at www.keba.com.
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Page 3: Table Of Contents
Required tools....................Mounting the charging station................Connections and wiring..................... Connection overview..................Required tools....................Power supply ....................Enable input X1....................Switch contact output X2 ................. Ethernet connection X3 and X4 (optional) ............Configuration......................DIP switch settings................... Installation manual V3.28 © KEBA... - Page 4 General ......................12.2 Power supply ....................12.3 Cable / Socket....................12.4 Ambient conditions................... 12.5 Interfaces ......................12.6 Options......................12.7 Calibratable energy meter................12.8 Dimensions and weight..................13 EU Directives and Standards ..................14 Declaration of conformity..................Installation manual V3.28 © KEBA...
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Page 5: Introduction
The devices used by you may differ in their appearance. We recommend always keeping the charging station updated to the most re- cent software version, as this contains functional enhancements and product improvements. Installation manual V3.28 © KEBA... -
Page 6: Representation Of Safety Instructions
Purpose of the document This document describes the complete installation of KC-P30. This document is an extension of the supplied manuals for KC-P30. You must comply with all instructions and safety notes in the supplied manuals! Installation manual V3.28 © KEBA... -
Page 7: Requirements
The device manufacturer assumes no liability for resulting claims! Warranty Only general maintenance work that is expressly permitted by KEBA may be performed. Any other tampering to the device will result in a loss of the war- ranty claim. -
Page 8: Notes On This Document
Notes on this document The manual is part of the product. It is to be retained over the entire life cycle of the product and should be forwarded to any subsequent owners or users of the product. Installation manual V3.28 © KEBA... -
Page 9: Further Documentation
Manuals and additional information are available on our website: www.keba.com/emobility-downloads Designation Target group ● End customer Operating Instructions ● Electricians ● End customer Configuration manual P30 x-series ● Electricians UDP Programmer's Guide ● Programmer ● End customer ● Electricians ● Service technicians Installation manual V3.28 © KEBA... -
Page 10: Safety Notes
● Using adapters of any kind is forbidden. Persons who, due to their special training, expertise and experience as well as knowledge of current standards, are able to assess the work per- formed and the possible hazards. Installation manual V3.28 © KEBA... - Page 11 ● Never clean the charging station with aggressive solvents and cleaning agents, abrasive materials, spray water (garden hose, high-pressure cleaner, etc.) or excessive pressure. Installation manual V3.28 © KEBA...
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Page 12: Scope Of Delivery
Cable gland M20 Lock nut M16x1.5 Double-membrane seals M32 (clamping area 14–21mm) Double-membrane seals M20 (clamping area 7–12mm) Reduction insert M32/M20 Sealing ring for reduction insert Sealing cap for terminal cover Sealing cap for connection panel cover Installation manual V3.28 © KEBA... - Page 13 Scope of delivery Mounting set for wall installation Fig. 3-3: Mounting set for wall installation b/c/x Description e-series -series Hangar bolts M8x100 Nut ISO 10511 - M8 Washer ISO 7089 - 8.4 Anchors for M8; Fischer UXR-8 Installation manual V3.28 © KEBA...
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Page 14: Description Of The Charging Station
... Charging socket with cover (op- ble (optional) tional) ... Holder for charging cable (optional) ... Display (optional) Information Depending on the design of the charging station, the charging socket or charging cable may deviate from the shape shown. Installation manual V3.28 © KEBA... -
Page 15: Rear View
M20 (for control line or Ethernet) Top view Fig. 4-6: Top view ... Type plate ... Surface-mounting cable insertion openings M32 (for supply line) ... Surface-mounting cable insertion openings M16 (for control line or Ethernet) Installation manual V3.28 © KEBA... -
Page 16: Type Plate
Due to technical or legal restrictions, not all versions/options are available in all countries. Product designation (example) KC-P30- E S 2 0 -xx Product and type Country version Europe IEC Cable / Socket Socket Cable Type 1 Type 2 Installation manual V3.28 © KEBA... - Page 17 (REA) No. 6.8) Variants with energy meter The energy meter measures only the energy that is actually output. The en- ergy for the charging station's internal power supply is not recorded by the energy meter. Installation manual V3.28 © KEBA...
- Page 18 The measurement of the transmitted energy takes place by means of transducers on all phases to be contacted. Support- ing documents (e.g. on the test mode) can be requested from KEBA. Not all variants deriving from the product designation are available with a calibratable energy meter.
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Page 19: Options
Mobile network communication (only P30 x-series) In order to be able to communicate with a higher-level OCPP backend in a charging network, the charging station can optionally be equipped with a mo- bile network interface. Installation manual V3.28 © KEBA... -
Page 20: Displays And Operating Elements
During periods of inactivity, the display brightness is reduced and switched off after a few minutes. The display lights up through the housing and is only visible when the power supply is active. Installation manual V3.28 © KEBA... -
Page 21: Mounting And Installation Instructions
Special hollow-wall anchors must be used for the other mounting screws. It is particularly important to ensure suf- ficient load-bearing capacity of the sub-construction. Fig. 6-12: Water drainage ... Water drainage ... Wall or floor-mounted column ... Charging station Installation manual V3.28 © KEBA... - Page 22 ● Do not tighten the mounting screws with force. ● The mounting surface must be completely flat. Warpage of the housing must be prevented. ● If adjustment is necessary, the remaining four washers supplied must be used. Installation manual V3.28 © KEBA...
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Page 23: General Criteria For The Site Selection
The charging process can also subsequently be switched off. ● Observe the permissible environmental conditions (see "Technical data"). Observe the internationally valid installation standards (e.g. IEC 60364-1 and IEC 60364-5-52) and comply with the nationally applicable installation standards and regulations. Installation manual V3.28 © KEBA... -
Page 24: Space Requirements
1.2 m. Observe that national regulations can limit this height. Required tools The following tools are required for the installation: ● Drill suitable for subsurface with diameter 10 mm ● Screwdriver/bit T25 ● Socket wrench 13 mm Installation manual V3.28 © KEBA... -
Page 25: Mounting The Charging Station
6) Using a hammer and flat-head screwdriver, gently knock out the re- quired cable insertion openings − Surface-mounting cable insertion: Cable insertion openings on the top side − Flush-mounting cable insertion: Cable insertion openings on the back side Installation manual V3.28 © KEBA... - Page 26 2) If there is a cable holder, mark the cable holder holes 3) Drill boreholes and, if necessary, insert anchors in the holes..Washer for adjusting ... Rear wall of the charging station ... Washer for nut ... Nut ... Hanger bolt ... 20 mm Installation manual V3.28 © KEBA...
- Page 27 7) Position the charging station on the wall and secure it with the 4 wash- ers 3 and nuts to the hanger bolts The charging station is now mounted on the wall and ready for cabling. Installation manual V3.28 © KEBA...
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Page 28: Connections And Wiring
... Service button ... Status LED ... Enable input ... Switch contact output ... Shield clamp (ground for ETH) ... Ethernet2 connection (RJ45) ... Ethernet1 connection (LSA+® ter- ... SIM card slot (optional) minals) ... USB interface Installation manual V3.28 © KEBA... -
Page 29: Required Tools
Current Device / fault-current circuit breaker). No other consumers may be connected to this circuit. An RCD with at least Type A must be used since all P30 variants have an in- ternal DC fault current monitoring ≥ 6 mA. Installation manual V3.28 © KEBA... - Page 30 Double-membrane seals (flush-mounted ca- Correct cable gland (surface-mounted cable ble installation) installation) ● The double-membrane seals must fit cleanly against the cable sheath- ing. Installation manual V3.28 © KEBA...
- Page 31 Do not press the screwdriver up, down or to the side! To connect the supply voltage, proceed as follows: 1) Shorten the connection wires to the appropriate length (as short as pos- sible). The protective conductor must be longer than the other conductors! Installation manual V3.28 © KEBA...
- Page 32 The screwdriver must rest on the housing. 4) Press the screwdriver straight into the terminal until the contact opens completely. The angle of the screwdriver changes while pressing in. 5) Insert connection wire into the designated terminal opening. Installation manual V3.28 © KEBA...
- Page 33 We recommend connecting the charging station in delta networks without upstream transformer only with single phase. A three-phase connection in delta networks should only take place with an upstream transformer ("trian- gle-to-star converter"). Installation manual V3.28 © KEBA...
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Page 34: Enable Input X1
The charging process can only be ended early us- ing an RFID card. If no RFID cards have been taught in, charging is possible at all times, both with an open and closed X1. Installation manual V3.28 © KEBA... -
Page 35: Switch Contact Output X2
State of the charging station Charging station not available. Open Vehicle is connected, charging station not in operation or faulty. Charging station available. Closed Charging station is ready for operation and no vehicle is connected. Installation manual V3.28 © KEBA... - Page 36 The switch contact output can be used to switch off the charging station (dis- connect the current) by means of an overriding disconnect solution..Main switch ... Line circuit breaker + FI switch ... Contactor/relay ... Current-limiting equipment ... Undervoltage trigger ... Switch contact output Installation manual V3.28 © KEBA...
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Page 37: Ethernet Connection X3 And X4 (Optional)
Terminal data Category Wire diameter Insulation diameter 0.36 mm (AWG 27) 0.7 – 0.75 mm Inflexible cable 0.4 – 0.64 mm Cat 5e / Cat6 STP 0.7 – 1.4 mm (AWG 26 – AWG 22) Installation manual V3.28 © KEBA... - Page 38 1) Fix the connecting cable at the point of the wrapped-around shielding braid in the shield clamp [K]. 2) Tighten the shield clamp. 3) Clamp the wires to the terminal block [ETH] using an insertion tool. Installation manual V3.28 © KEBA...
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Page 39: Configuration
Using the external enable input X1 for starting a charging process. DSW1.1 ON: Charging enable when X1 is DSW1.1 closed. The charging enable is also dependent on the RFID authorization. For details, see Enable input Installation manual V3.28 © KEBA... - Page 40 DIP switch Current rating Illustration DSW1.6 DSW1.7 10 A DSW1.8 DSW1.6 DSW1.7 13 A DSW1.8 DSW1.6 DSW1.7 16 A DSW1.8 DSW1.6 DSW1.7 20 A DSW1.8 DSW1.6 DSW1.7 25 A DSW1.8 DSW1.6 DSW1.7 32 A DSW1.8 Installation manual V3.28 © KEBA...
- Page 41 This DIP switch setting must be made for each master and slave charging station to enable charging station communication. Commissioning mode - DSW2.8 DIP switch Function Illustration Activate commissioning mode. DSW2.8 For details, see 9.1 Activating/deactivating commissioning mode. Installation manual V3.28 © KEBA...
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Page 42: Prepare Mobile Network Communication (Optional)
2) Lightly press the SIM card into the card slot until the spring mechanism locks. 8.2.2 Removing the SIM card 1) By lightly pressing the SIM card with your finger, the spring mechanism is activated and the SIM card is ejected. Installation manual V3.28 © KEBA... - Page 43 KC-P30 Configuration 2) Remove the SIM card. Installation manual V3.28 © KEBA...
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Page 44: Commissioning
A normal charging process is not possible in commissioning mode. Information For safety reasons, the commissioning mode is indicated on the charging station by an orange display on segment S3 of the LED bar (-/-/orange/-). Installation manual V3.28 © KEBA... -
Page 45: Perform Safety Checks
RCD (FI) triggering current, triggering time, etc.) are to be performed. ● The measurement devices must comply with the national regulations! ● The measurement results are to be documented. A test report is to be created and saved before the check. Installation manual V3.28 © KEBA... -
Page 46: Mount Covers
Only then will the device be properly sealed. If necessary, the right upper screw can be provided with the supplied sealing cap (see 9.4 Attach seal). Installation manual V3.28 © KEBA... -
Page 47: Attach Seal
To attach the seals, proceed as follows: 1) If necessary, open the covers of the charging station until the cover to be sealed is accessible. 2) Loosen the right upper screw of the cover to be sealed. Installation manual V3.28 © KEBA... - Page 48 5) Close the cover of the sealing cap. 6) Thread the sealing wire through the opening of the sealing cap over the screw and place the seal. The seal is attached. If necessary, reinstall all other covers of the charging station. Installation manual V3.28 © KEBA...
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Page 49: Maintenance
7) Mount the housing covers on the charging station again. The fuse has now been replaced. 10.2 Troubleshooting Further information (e.g. operating and configuration instructions) and con- tact details are available on our website: www.keba.com/emobility-downloads Installation manual V3.28 © KEBA... -
Page 50: Software Update
A new cylinder lock must meet the following requirements: ● Profile half cylinder according to EN 1303 or DIN 18252 ● Adjustable lock nose ● Dimensions (in mm) according to the illustration. Dimension A = 30 mm Installation manual V3.28 © KEBA... - Page 51 5) Turn the key to the right until the resistances have been noticeably overcome and the key can be re- moved. Do not turn the key past the [MAX] position. The key switch is now ready for use. Installation manual V3.28 © KEBA...
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Page 52: Disposal
● The materials are recyclable in accordance with their labeling. You can make an important contribution to protecting our envi- ronment by reusing, renewing and recycling materials and old appliances. Installation manual V3.28 © KEBA... -
Page 53: Technical Data
Idling: 4 W, plugged in: 5 W, charging: 7 W 10 A / 13 A / 16 A / 20 A / 25 A / 32 A Rated current (configurable): 1-phase or 3-phase Line frequency: 50 Hz Mains forms: TT / TN / IT Installation manual V3.28 © KEBA... -
Page 54: Cable / Socket
On the wall or on a floor-mounted column. Operating temperature: ● 16 A: -25 °C to +50 °C (without direct sunlight) ● 32 A: -25 °C to +40 °C (without direct sunlight) Storage temperature: -25 °C to +80 °C Installation manual V3.28 © KEBA... -
Page 55: Interfaces
Stripping length: 8 mm 12.6 Options 4G/LTE mobile network communication 4G with fallback to 3G/2G ● LTE (4G) Bands: 1, 3, 8, 20, 28 Supported bands: ● UMTS/HSPA+ (3G) Bands: 1, 8 ● GSM/GPRS/Edge (2G) Dual-band Installation manual V3.28 © KEBA... -
Page 56: Calibratable Energy Meter
Class M1 (according to MID 2014/32/EU) Electromagnetic environmental conditions: Class E2 (according to MID 2014/32/EU) Limits of the operating temperature for mea- -25 °C to +55 °C suring accuracy: Overflow of the counter: 99.999 kWh Installation manual V3.28 © KEBA... -
Page 57: Dimensions And Weight
12.8 Dimensions and weight Version with standard socket (Type 2) Height / Width / Depth: 516 mm / 240 mm / 166 mm Approx. 4.8 - 5 kg (depending on device ver- Weight: sion) Installation manual V3.28 © KEBA... - Page 58 Fig. 12-20: Dimensions in millimeters Version with charging cable and holder Height / Width / Depth: 643 mm / 240 mm / 142 mm Approx. 5.3 - 7.8 kg (depending on device Weight: version) Fig. 12-21: Dimensions in millimeters Installation manual V3.28 © KEBA...
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Page 59: Eu Directives And Standards
Electromagnetic Compatibility Directive 2014/53/EU Radio Equipment Directive (RED) Directive on the restriction of the use of cer- 2011/65/EU tain hazardous substances (RoHS) Directive for waste electrical and electronic 2012/19/EU equipment (WEEE) 2014/32/EU European Measuring Device Directive (MID) Installation manual V3.28 © KEBA... -
Page 60: Declaration Of Conformity
πλήρες κείμενο της δήλωσης συμμόρφωσης ΕΕ διατίθεται στην ακόλουθη ιστοσελίδα στο διαδίκτυο: (*2) Por la presente, KEBA AG declara que el tipo de equipo radioeléctrico (*1) es conforme con la Directiva 2014/53/UE. El texto completo de la declaración UE de conformidad está disponible en la dirección Internet siguiente: (*2) Käesolevaga deklareerib KEBA AG, et käesolev raadioseadme tüüp (*1) vastab direktiivi 2014/53/EL... - Page 61 KC-P30 Declaration of conformity O(a) abaixo assinado(a) KEBA AG declara que o presente tipo de equipamento de rádio (*1) está em con- formidade com a Diretiva 2014/53/UE. O texto integral da declaração de conformidade está disponível no seguinte endereço de Internet: (*2) Prin prezenta, KEBA AG declară...
- Page 62 KC-P30 Declaration of conformity Variants ...no authorisation Authorisation ...RFID ...Keyswitch xx ...Options for individual customer versions, Customer options not relevant for EU Declaration of Conformity (*2) www.keba.com/emobility-downloads Installation manual V3.28 © KEBA...
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