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Assembly Instructions
Assembly of Hydraulic Hoses
Refer to Figure 8 on page 5:
Model AFM4211:
1.
Replace lower center adapter (#22) in port (E) with
new orifice adapter in the parts bag. Tighten orifice
adapter to port (E). Tighten existing hydraulic hose to
orifice adapter.
Models AFM4211, AFM4214, & AFM4216:
2. Unscrew hydraulic hoses (#16) from adapters (#15)
and attach tee fittings (#6A & #6B) to adapters (#15)
as shown and tighten.
3. Reattach hydraulic hoses (#16) to tee fittings (#11) as
shown and tighten.
4. Attach 28" long hydraulic hose (#12) to tee
fitting (#6A) and tighten.
5. Attach 32" long hydraulic hose (#13) to tee
fitting (#6B) and tighten.
6. Thread hydraulic hoses (#12 & #13) thru hole (C) on
Models AFM4214 and AFM4216 and hole (D) on
Model AFM4211.
Model AFM4522:
7.
Attach quick release couplers (#21) to hydraulic
hoses (#19 & #20) and tighten.
8. Thread opposite end of hydraulic hoses (#19 & #20)
through hole (E) and then hole (C).
All Models:
o
9. Attach nut end of 90
cylinder ports (A & B) in transport locking cylinder.
Do not tighten at this time.
10. Attach short hydraulic hose (#12 or #19) to
elbow (#14) in port (B) and tighten hose to elbow.
11. Attach long hydraulic hose (#13 or #20) to
elbow (#14) in port (A) and tighten hose to elbow.
12. Tighten elbows (#14) to transport locking cylinder
ports (A & B).
Air Craft Cable & Spring Assembly
Refer to Figure 7:
There are two short aircraft cables (#1) and one long
aircraft cable (#1). The shorter cables attach to the wing
transport locks and the longer cable attaches to the
center deck transport lock.
1.
Insert 3/8"16 x 1 1/2" GR5 bolt (#2) through SAE flat
washer (#4), 1/2" USS flat washers (#5A & #5B),
spring loop (#6), 1/2" USS flat washer (#5C), and
3/8" SAE flat washer (#4).
2. Start nylock nut (#3) on end of bolt (#2). Do not
tighten nylock nut at this time.
3. Loop free end of 3/16" aircraft cable (#1) around
bolt (#2) and between flat washers (#5A & #5B).
4. Secure free end with cable clamps (#7A & #7B). Do
not tighten cable clamps at this time.
4
AFM Hydraulic Wing Unlock Assembly Instructions Manual No. 315-731M
elbows (#14) to hydraulic
5. Adjust end of cable to be approximately 3 3/8" back
from inside of loop as shown in Figure 7.
6. Use cable clamp (#7A) closest to the spring to create
a loop about 1 1/4" in diameter. The loop should be
big enough to allow rotation around the spring but
small enough not to come off washers (#5A & #5B).
7.
Tighten cable clamp (#7A) closest to the spring.
8. Secure excess cable with remaining clamp (#7B) and
then tighten clamp (#7B).
9. Draw nylock nut (#3) up until all washers are snug.
Spring (#6) should swivel easily around bolt (#2).
10. Repeat steps 1 thru 9 for the other two assemblies.
Aircraft Cable & Spring Assembly
Figure 7
Attach Aircraft Cable Assemblies
Refer to Figure 8 on page 5:
1.
Attach the long rear cable assembly (#4) to center
transport lock chain loop (#1) with 3/8"-16 x 1 1/2"
GR5 bolt (#7), two 3/8" SAE flat washer (#9), three
1/2" USS flat washers (#10), and nylock nut (#8) in
the order shown in Figure 8.
2. Draw nylock nut (#8) up until all washers are snug.
The spring should swivel easily around bolt (#7).
3. Attach the short right wing cable (#3A) to the right
transport lock chain loop (#1) with
3/8"-16 x 1 1/2" GR5 bolt (#7), two 3/8" SAE flat
washer (#9), three 1/2" USS flat washers (#10), and
nylock nut (#8) in the order shown in Figure 8.
4. Draw nylock nut (#8) up until all washers are snug.
The spring should swivel easily around bolt (#7).
5. Repeat steps 3 & 4 for the left wing cable (#3B).
6. Thread cable assemblies (#3A, #3B, & #4) through
wire guide (#5) as shown with cable assembly (#3B).
7.
Attach loop end of cable assemblies (#3A, #3B, & #4)
to utility clevis (#17). Make sure cable (#4) is located
between cables (#3A & #3B).
8. Attach clevis (#17) to hydraulic linkage (#11) with
clevis pin (#18). Tighten clevis pin.
35481
2/1/19
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