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lancer DELTA II 9100 Series Installation And Service Manual

Remote recirculating unit
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DELTA II REMOTE RECIRCULATING UNIT
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
"Lancer" is the registered trademark of Lancer • Copyright — 1996 by Lancer, all rights reserved.
INSTALLATION AND SERVICE
MANUAL
LANCER SERIES 9100
This manual is an initial issue.
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
FAX ENGINEERING: • 210-310-7096
Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
FOR
DATE: 02/23/96
P.N.:
28-0260

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  • Page 1 • NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 • • LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 • FAX ENGINEERING: • 210-310-7096 DATE: 02/23/96 "Lancer" is the registered trademark of Lancer • Copyright — 1996 by Lancer, all rights reserved. P.N.: 28-0260...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ............................i SPECIFICATIONS.............................iii 1. INSTALLATION ............................1 RECEIVING............................1 UNPACKING ............................1 UNPACKING INSTALLATION KITS ....................1 SELECTING A COUNTER LOCATION .....................1 MOUNTING THE DISPENSER......................1 FILLING UNIT WITH WATER ......................1 CONNECTING TO ELECTRICAL POWER ..................2 CONNECTING PYTHON TO REMOTE RECIRCULATING UNIT .............2 CONNECTING PYTHON TO TOWER ....................4 1.10 CONNECTING 24 VAC POWER SUPPLY TO TOWER ..............5 1.11 CONNECTING TO WATER SUPPLY....................5...
  • Page 3 6.20 CIRCUIT BREAKER POPPING .......................12 6.21 BIB PUMP DOES NOT OPERATE WHEN DISPENSING VALVE IS OPENED ......13 6.22 BIB PUMP OPERATES, BUT NO FLOW..................13 6.23 BIB PUMP CONTINUES TO OPERATE WHEN BAG IS EMPTY ...........13 6.24 BIB PUMP FAILS TO RESTART AFTER BAG REPLACEMENT ............13 6.25 BIB PUMP FAILS TO STOP, WHEN DISPENSING VALVE IS CLOSED ........13 6.26 LOW OR NO CARBONATION ......................13 7.

  • Page 4: Specifications

    SPECIFICATIONS DIMENSION Width 16 7/8 inches (42.86 cm) Depth 24 3/4 inches (62.87 cm) Height (without legs) 25 1/2 inches (64.77 cm) WEIGHT Shipping 170 lbs (77.1 kg) Empty 156 lbs (70.8 kg) Operating 220 lbs (99.8 kg) WATER REQUIREMENTS Minimum flowing pressure of 25 PSIG (1.76 kg/cm , 1.72 BAR) Maximum static pressure of 50 PSIG (3.52 kg/cm...

  • Page 5: Installation

    A. The dispenser is designed to be permanently mounted and sealed to the counter, or installed on 4 inch legs. B. For permanent mounting, use Lancer sealant kit (PN 15-0010) to seal the dispenser to the counter. C. For leg mounting, use Lancer leg kit (PN 82-0962).

  • Page 6: Connecting To Electrical Power

    overflow tube into the drip tray. CAUTION THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE PLUGGING IN THE UNIT. OTHERWISE, THE COMPRESSOR DECK AND CONDENSER FAN MAY NOT OPERATE PROPERLY. D. Replace the yellow plug. CONNECTING TO ELECTRICAL POWER WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR.

  • Page 8: Connecting Python To Tower

    CONNECTING PYTHON TO TOWER (See Figure 2) A. Route opposite end of python to tower. Determine length required, and cut if necessary. Be sure to allow additional length as required for servicing. WARNING USE A SHARP KNIFE, RAZOR BLADE, OR TUBE CUTTER TO CUT TUBING. TUBING CUT WITH A SAW WILL RESULT IN PLASTIC SHAVINGS, WHICH WILL PLUG THE FLOW CONTROLS IN THE DISPENSING VALVE.

  • Page 9: Connecting 24Vac Power Supply To Tower

    1.10 CONNECTING 24VAC POWER SUPPLY TO TOWER NOTE The remote recirculating unit is designed to supply 24VAC power to the valves on the dispensing tower. An extension cord of 25 feet (8 meters) is provided for this purpose in the tower. A separate power supply must be used if the tower is located more than 25 feet (8 meters) from the remote recirculating unit.

  • Page 10: Connecting To Remote Bib Syrup Pumps

    CAUTION THE SYRUP INLET TUBE ASSEMBLIES SHIPPED WITH THE INSTALLATION KIT, ARE 8 FEET (2.4 M) LONG. THESE LINES CAN BE EXTENDED UP TO A MAXIMUM OF 12 FEET (3.7 M). THE MAXIMUM HEIGHT OF THE PUMPS ABOVE THE LOWEST BIB PACKAGE SHOULD NOT EXCEED 8 FEET (2.4 M).

  • Page 11: Complete Insulation Between Tower And Python

    should be butted firmly against the recirculating pump and python insulation and sealed at both junctions with plastic tape. 1.18 COMPLETE INSULATION BETWEEN TOWER AND PYTHON A. Check all of the unit’s syrup, water, and CO connections for leaks and repair, if necessary. B.

  • Page 12: Alternate Cleaning And Sanitizing Agents

    4. CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BIB WITH BUILT-IN SYRUP PUMPS This conversion can be done. Contact Lancer Corporation for parts and instructions. 5. CONVERTING FROM BUILT-IN SYRUP PUMPS TO REMOTE PUMPS OR SYRUP TANKS REMOVING EXISTING BUILT-IN SYRUP PUMPS A.

  • Page 13: Connection For Plain Water Product

    D. Make all necessary connections on remote pump system or syrup tank. E. Turn on water (25 to 50 PSIG) and CO (70 to 80 PSIG) supply. F. Open each valve until syrup flow is established. Check all connections for leaks. G.

  • Page 14: Water, Just Syrup

    TROUBLE CAUSE REMEDY No water just syrup. A. Low level. A. Add water until it flows from over (Ice bank grew to flow tube. water inlet line to B. Unit not level. B. Level unit and add water. carbonator tank.) C.

  • Page 15: Warm Drinks

    TROUBLE CAUSE REMEDY 6.12 Warm drinks. A. Restricted airflow. A. Check clearances around sides, top, and inlet of unit. Remove objects blocking airflow through grill. B. Dispenser connected to hot B. Switch to cold water supply. water supply. C. Refrigeration system not C.

  • Page 16: Compressor Starts, But Does Not Switch Off Start Winding

    TROUBLE CAUSE REMEDY 6.16 Compressor starts, but A. Inadequate voltage. A. Measure voltage across common does not switch off start and run terminal on compressor. winding (will run for only B. Incorrect wiring. B. Refer to wiring diagram and correct. a few seconds before C.

  • Page 17: Bib Pump Does Not Operate When Dispensing Valve Is Opened

    TROUBLE CAUSE REMEDY 6.21 BIB pump does not A. Out of CO , CO not turned A. Replace CO supply, turn on CO operate when dispensing on, or low CO pressure. supply, or adjust CO pressure to valve is opened. 70-80 PSI.

  • Page 18: Illustrations, Parts Listings, And Wiring Diagrams

    7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS REFRIGERATION DECK ASSEMBLY...
  • Page 19 REFRIGERATION DECK ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION – 82-0942/01 Deck Assy Refrig, R-12, 220V 50Hz, Compressor Export – 83-0005 Compressor, R-12, 220V 50Hz, Export – 82-1010/01 Deck Assy Refrig, R-12, 220V 60Hz, – 83-0010 Compressor, R-12, 220V 60Hz, Export Export –...

  • Page 20: Cabinet Assembly

    CABINET ASSEMBLY 12 7 TO TOWER...
  • Page 21 CABINET ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION – 82-1107/01 Cabinet Assy, Lower, Delta II, Remote 51-0675/01 Wrapper Assy 12-0097 Key Switch 07-0347 Cover Plate 04-0068 Screw, 10 - 24 x 0.375 FH, Machine 82-1311 Tank Assy, Foamed 04-0504 Screw, 8 - 18 x 0.375 AB 30-5114/02 Front Plate Support 51-5112 Plate, Front Assy...

  • Page 22: Carbonator Deck/Pump Bracket Assembly

    CARBONATOR DECK/PUMP BRACKET ASSEMBLY From Syrup Tubes Compressor Deck...
  • Page 23 CARBONATOR DECK/PUMP BRACKET ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION – 82-0887/01 Deck Assy, Carbonator 115V, 60 Hz – 82-0943/01 Deck Assy, Carbonator, 220V, 50-60 Plate, Carbonator Deck – 51-5122 Plate Assy, Carbonator Deck – 30-5891 Plate Carbonator (No Carbonator) Insulation, Carbonator Deck –...

  • Page 24: Carbonator Water/Syrup Lines Assemblies

    CARBONATOR WATER/SYRUP LINE ASSEMBLIES...
  • Page 25 CARBONATOR WATER/SYRUP LINE ASSEMBLIES (CONTINUED) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION – 82-1379 Carbonator Assy, 60 Hz with Pumps Tube Assy, Syrup, No.4 – 82-1412 Carbonator Assy, 60 Hz, without – 48-0476/01 Tube Assy, Syrup, Figal/Remote (Use Pumps on 6 Valve Units) –...

  • Page 26: Control Housing

    CONTROL HOUSING ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION – 52-0900 Control Housing, with ON/OFF Switch 52-0905 Lead Assy, Transformer, PRI #2 (uses Items 20 & 21) 52-0906 Lead Assy, Compressor #1 – 52-0903 Control Housing, without ON/OFF 52-0907 Lead Assy, Compressor #2 Switch, Delta II 52-1210...

  • Page 27: Regulator Water Assembly

    REGULATOR WATER ASSEMBLY ITEM PART NO. DESCRIPTION 18-0253/01 Regulator Assembly, Water 05-0017 Washer, Seal, Flare, Nylon 49-0227 Hose, Regulator Assy 18-0252 Regulator 01-0446 Fitting, Barb 07-0481/01 Bracket, Regulator 04-0504 Screw, 8 - 18 x 0.375, AB 01-1429 Nut, 7/8 - 18, UNS 07-0438 Clamp, Oetiker MERCHANDISER ASSEMBLY...

  • Page 28: Wiring Diagram

    NOTE 1. WHEN STARTING UNIT, OR IF CURRENT IS INTERRUPTED, THERE IS A 5 MINUTE DELAY BEFORE THE COMPRESSOR/FAN STARTS. 2. THERE IS A 3 MINUTE PROTECTION TIMER ON THE CARBONATOR PUMP MOTOR. IF THE MOTOR HAS TIMED OUT, CHECK WATER SUPPLY AND RESET, BY MOMENTARILY DISCONNECTING POWER.

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