Toro TXL 2000 Operator's Manual
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- Operator's manual (20 pages) ,
- Installation instructions (4 pages) ,
- Operator's manual (16 pages)
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Summary of Contents for Toro TXL 2000
- Page 1 Form No. 3434-754 Rev B TXL 2000 Tool Carrier Model No. 22530—Serial No. 405540000 and Up Model No. 22531—Serial No. 405540000 and Up *3434-754* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Section 4442 or 4443 to use or operate the engine on additional information, contact an Authorized Service any forest-covered, brush-covered, or grass-covered Dealer or Toro Customer Service and have the model land unless the engine is equipped with a spark and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Servicing the Cooling System ......47 Changing the Engine Coolant ......47 Belt Maintenance ..........48 Safety ............... 4 Checking and Adjusting the Alternator Belt General Safety ........... 4 Tension ............48 Safety and Instructional Decals ......5 Controls System Maintenance ......48 Product Overview ............11 Adjusting the Controls........ -
Page 4: Safety
Safety • Keep bystanders and children out of the operating area. • Stop the machine, shut off the engine, and remove DANGER the key before servicing, fueling, or unclogging the machine. There may be buried utility lines in the work area. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal120-0625 120-0625 1. Pinch point, hand—keep hands away. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. - Page 6 decal139-1158 139-1158 1. Crushing hazard, from above, and pinching hazard—stay away from the bucket and loading arms. g275810 Figure 5 1. 139-5744 5. 139-1171 2. 137-5420 6. 139-1162 3. 136-4863 7. 115-4857 4. 131-0710 decal139-1159 139-1159 1. Warning—keep bystanders away. decal115-4857 115-4857 1.
- Page 7 decal137-5420 137-5420 1. Move forward 3. Turn left 2. Turn right 4. Move rearward decal139-1171 139-1171 1. Warning—attachment 5. Retract the arms hydraulic shut-off (telescoping model only). 2. Attachment 6. Retract the hydraulic flow—Reverse; press cylinder (optional). the button and step on the switch at full flow to lock decal139-1162 the hydraulics.
- Page 8 decal139-5744 139-5744 1. Parking brake—engaged 5. Engine—stop 2. Parking brake—disengaged 6. Engine—run 3. Fast 7. Engine—start 4. Slow 8. Horn decal93-7814 93-7814 1. Entanglement hazard, belt—stay away from moving parts; keep all guards and shields in place. g275811 Figure 6 decal106-5976 106-5976 1.
- Page 9 decal137-5419 137-5419 decal137-7164 137-7164 g269557 1. Read the Operator’s Manual—rotate counter clockwise Figure 7 to disconnect the battery; rotate clockwise to connect the battery; the negative post is located below the switch; the 1. 137-7164 3. 139-1206 positive post is located to the side of the switch. 2.
- Page 10 decal137-5409 137-5409 decal139-1206 139-1206 3. Horn 1. Read the Operator’s Manual for fuse information. 2. Lighter 4. Electric g269559 Figure 10 1. 125-6694 g269560 Figure 8 1. 133-8062 decal133-8062 133-8062 decal125-6694 125–6694 1. Tie down location g269558 Figure 9 1. 137-5409 (on both loader arms)
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Page 11: Product Overview
Controls Product Overview Control Panel Become familiar with all the controls (Figure 12) before you start the engine and operate the traction unit. g300633 Figure 12 7. Key switch 1. Reference bar 2. Plug 8. Horn 3. Parking brake switch 9. - Page 12 Reference Bar • To turn right, rotate the traction control clockwise (Figure 16). When driving the traction unit, use the reference bar as a handle and a leverage point for controlling the traction control and the joystick lever. To ensure smooth, controlled operation, do not take your hands off the reference bars while operating the machine.
- Page 13 Loader Arm/Attachment-Tilt Lever • To tilt the attachment forward, slowly move the lever to the right (Figure 18). • To tilt the attachment rearward, slowly move the lever to the left (Figure 18). • To lower the loader arms, slowly move the lever forward (Figure 18).
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Page 14: Infocenter Display
Loader Arm Extension Lever Rotate the extension lever forward to extend the loader arms (Figure 20); rotate the lever rearward to retract them. WARNING Moving the machine while the loader arms are extended may affect the stability of the machine. g264015 Minimize machine movement while the loader Figure 22... - Page 15 Using the Menus InfoCenter Icon Description (cont'd.) To access the InfoCenter menu system, press the menu access button while at the main screen. This will bring you to the main menu. Refer to the Hour meter following tables for a synopsis of the options available from the menus: Adjust digit Main Menu...
- Page 16 Setting the Maximum Transport Speed Diagnostics Menu Item Description For applications requiring a lower transport speed, you can adjust the maximum transport speed without Traction Indicates the inputs and affecting the engine speed. outputs for driving the machine. From the S or H PLASH CREEN...
- Page 17 until the last digit is entered and press the right Accessing Protected Menus button once more. The T is adjustable within the RANSPORT PEED Press the middle button to enter the PIN code of the InfoCenter. These settings are ETTINGS (Figure 26D).
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Page 18: Specifications
Contact Model 22530 your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all Width 137 cm (54 inches) Toro-manufactured attachments and accessories. Length... -
Page 19: Before Operation
Operation • Use only an approved fuel container. • Do not remove the fuel cap or fill the fuel tank while the engine is running or hot. Note: Determine the left and right sides of the • Do not add or drain fuel in an enclosed space. machine from the normal operating position. -
Page 20: Performing Daily Maintenance
Performing Daily petrodiesel portion should be low or ultra low sulfur. Observe the following precautions: Maintenance • The biodiesel portion of the fuel must meet specification ASTM D6751 or EN14214. Before starting the machine each day, perform the Each Use/Daily procedures listed in the Maintenance •... -
Page 21: During Operation
During Operation • Ensure that all the drives are in neutral before starting the engine. Start the engine only from the operator's position on the platform. During Operation Safety • Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. •... -
Page 22: Starting The Engine
• Slopes are a major factor related to loss of control – If you damage a fiber-optic cable, do not look and tip-over accidents, which can result in severe into the exposed light. injury or death. Operating the machine on any •... -
Page 23: Driving The Machine
This is a multipurpose machine intended for use in various activities. It is designed to operate safely with a variety of Toro-manufactured attachments, each of which performs a specialized function. Toro accepts no liability for machine damage or personal injury that results from the use of other manufacturers attachments. -
Page 24: Understanding Smart Power® Traction
Important: Raise the attachment enough to Push the attachment male connector into the clear the ground and tilt the mount plate all female connector on the machine. the way back. Confirm that the connection is secure by pulling Shut off the engine and remove the key. on the hoses. -
Page 25: Understanding The Smart Load System
Moving a Non-Functioning machine may perform better with Smart Power set to O Machine Understanding the Smart In an emergency, the machine can be moved forward by actuating the bypass valve in the hydraulic pump Load System and pushing or towing the machine. When you raise the loader arms above a certain level Important: Do not tow or pull the machine... -
Page 26: Hauling The Machine
WARNING Driving on the street or roadway without turn signals, lights, reflective markings, or a slow-moving-vehicle emblem is dangerous and can lead to accidents causing personal injury. Do not drive the machine on a public street or roadway. Selecting a Trailer WARNING Loading a machine onto a trailer or truck g267326... - Page 27 Loading the Machine Important: Do not use the tie-down loops to lift the machine. WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp.
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Page 28: Maintenance
• Use jack stands to support the components when operating characteristics of the machine. required. • Use only genuine Toro replacement parts. • Carefully release pressure from components • If any maintenance or repair requires the loader with stored energy; refer to... -
Page 29: Pre-Maintenance Procedures
Every 400 hours • Check the fuel lines and connections for deterioration, damage, or loose connections. • Replace the hydraulic oil and filters (if not using Toro fluid). • Replacing the water separator filter. • Drain and clean the fuel tank(s)—Authorized Service Dealer only. -
Page 30: Accessing Internal Components
Accessing Internal Repeat step for the other side of the machine. Components Slowly lower the loader arms until the cylinder locks contact the cylinder bodies and rod ends. WARNING Opening or removing covers, hoods, and Removing and Storing the screens while the engine is running could Cylinder Locks allow you to contact moving parts, seriously injuring you. - Page 31 Closing the Hood Removing the Rear Screen Lower the hood, and hold it down while you Open the rear-access cover; refer to Opening secure the latches.. the Rear-Access Cover (page 31). Tighten the hood-locking screw (Figure 38). Loosen the 2 bolts securing the bottom of the screen (Figure 41).
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Page 32: Removing The Front Cover Assembly
Removing the Front Cover Lubrication Raise the loader arms and secure them with the cylinder locks. Lubricating the Machine Loosen the 2 bolts securing the front cover to the machine (Figure 43). Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease. -
Page 33: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine and remove the key before checking the oil or adding oil to the crankcase. • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces. -
Page 34: Servicing The Engine Oil
g011505 Figure 51 1. Air-cleaner safety filter Reset the indicator (Figure 49) if it shows red. Servicing the Engine Oil Service Interval: Before each use or daily—Check the engine-oil level. After the first 50 hours—Change the engine oil and filter. Every 400 hours—Change the engine oil and filter. - Page 35 Checking the Engine-Oil Level Park the machine on a level surface, engage the parking brake, and lower the loader arms. Shut off the engine, remove the key, and allow the engine to cool. Open the hood. Clean the area around the oil dipstick and oil-fill (Figure 53).
- Page 36 g261345 g261346 Figure 55 g031261 Figure 56 Torque the drain plug to 46 to 56 N∙m (34 to 42 ft-lb). Remove the oil-fill cap and slowly pour Open the hood and secure the prop rod (if approximately 80% of the specified amount of oil applicable).
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Page 37: Fuel System Maintenance
Fuel System Install the switch (Figure 57). Connect the wire harness to the switch (Figure Maintenance 57). Install the rear screen and tighten the knobs and DANGER bolts to secure it. In certain conditions, fuel is extremely Close the rear-access cover and install the flammable and highly explosive. -
Page 38: Replacing The Fuel Filter Canister
Replacing the Fuel Filter Bleeding the Fuel System Canister You must bleed the fuel system before starting the engine if any of the following situations have occurred: Service Interval: Every 400 hours • Initial startup of a new machine Park the machine on a level surface, engage the •... -
Page 39: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames. -
Page 40: Jump-Starting The Machine
Remove the battery. Rinse the battery with clear water. Charging the Battery Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. WARNING 505-47) or petroleum jelly to prevent corrosion. Charging the battery produces gasses that Install the battery;... - Page 41 CAUTION Corrosion or loose connections can cause unwanted electrical voltage spikes at any time during the jump-starting procedure. Do not attempt to jump-start the machine with loose or corroded battery terminals, or damage to the engine may occur. g012785 Figure 63 DANGER 1.
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Page 42: Servicing The Fuses
Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or a short. Figure illustrates the fuse block location. Replacing the Drive-Motor Planetary Gear Oil Service Interval: Every 1,000 hours Oil Type: SAE 85W-140 gear oil... -
Page 43: Servicing The Tracks
Servicing the Tracks Service Interval: After the first 8 hours—Check and adjust the track tension. After the first 50 hours—Check and adjust the track tension. Every 50 hours—Check and adjust the track tension. Before each use or daily—Clean the tracks and g267669 check for excessive wear and proper tension. - Page 44 With the bucket installed and angled downward, (inches) and the machine tips back onto the lower it into the ground so that the front of the block until the track is completely off the ground. traction unit lifts off the ground a few centimeters Note: If you do not have a bucket, raise (inches).
- Page 45 Replacing the Tracks Removing the Tracks Remove any attachments. Park the machine on a level surface, ensuring that 1 segment of the sprocket is not engaged with the track. g262083 Figure 72 1. Sprocket 4. Ratchet (1/2 inch) 2. Track 5.
- Page 46 Move the traction control forward until the last the road wheel and track is 20 mm (0.79 inch) segment of the sprocket is not engaged with the as shown in Figure track. Align the notch in the tension screw to the nearest locking-bolt hole and secure the screw Note: You do not need to remove this segment.
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Page 47: Cooling System Maintenance
Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. g262375 –... -
Page 48: Belt Maintenance
Belt Maintenance Controls System Maintenance Checking and Adjusting the Alternator Belt Tension Adjusting the Controls Service Interval: Before each use or daily—Check The factory adjusts the controls before shipping the the condition of the alternator belt. machine. However, after many hours of use, you may need to adjust the traction control alignment, Every 100 hours—Adjust the alternator belt the N... -
Page 49: Hydraulic System Maintenance
• Safely relieve all pressure in the hydraulic system • If either of the above Toro fluids are not available, before performing any work on the hydraulic you may use another Universal Tractor system. Hydraulic Fluid (UTHF), but they must be only conventional, petroleum-based products. -
Page 50: Checking The Hydraulic-Fluid Level
Checking the Hydraulic-Fluid Level Service Interval: Every 25 hours Important: Always use the correct hydraulic fluid. Unspecified fluids will damage the hydraulic system. Refer to Hydraulic-Fluid Specifications (page 49). Remove any attachments. Park the machine on a level surface and engage the parking brake. -
Page 51: Replacing The Hydraulic Filters
Replacing the Hydraulic Filters Important: Do not substitute an automotive oil filter; otherwise, severe hydraulic system damage may occur. Park the machine on a level surface, engage the parking brake, and lower the loader arms. Shut off the engine and remove the key. Raise the loader arms and install the cylinder locks. -
Page 52: Changing The Hydraulic Fluid
Changing the Hydraulic When the oil is finished draining, install and tighten the drain plug. Fluid Note: Dispose of the used oil at a certified Park the machine on a level surface. recycling center. Raise the loader arms and install the cylinder Fill the hydraulic tank with hydraulic fluid;... -
Page 53: Loader Maintenance
Loader Maintenance Cleaning Torquing the Loader Arm Removing Debris Adjustment Screws Service Interval: Before each use or daily Telescoping Machines Only Important: Operating the engine with blocked screens and/or cooling shrouds removed will Service Interval: Every 25 hours result in engine damage from overheating. Check the torque whenever the lower loader arms Park the machine on a level surface and lower rattle. -
Page 54: Cleaning The Chassis
Cleaning the Chassis Storage Service Interval: Every 100 hours—Check for dirt Storage Safety buildup in the chassis. Over time, the chassis under the engine collects dirt • Shut off the engine, remove the key, wait for all and debris that must be removed. Using a flashlight, moving parts to stop, and allow the machine to open the hood and inspect the area under the engine cool before storing it. -
Page 55: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The engine does not start. 1. Dirt, water, stale fuel, or incorrect fuel 1. Drain and flush the fuel system; add is in the fuel system. fresh fuel. 2. The fuel filter is clogged. 2. - Page 56 Problem Possible Cause Corrective Action The machine does not drive. 1. The parking brake is engaged. 1. Disengage the parking brake. 2. The hydraulic-fluid level is low. 2. Add hydraulic fluid to the reservoir. 3. The hydraulic system is damaged. 3.
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- Page 60 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.