Redexim Verti-Drain 2519 User Manual And Parts Book
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Redexim Verti-Drain 2519 User Manual And Parts Book

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User Manual and
Parts book
®
Verti-Drain
2519
2003 English 911.120.476
Translation of the original User Manual
From serial number H2192203
REDEXIM
Kwekerijweg 8
3709JA – Zeist – The Netherlands
Tel.: +31 (0)306 933 227
E-mail: redexim@redexim.com
Internet: www.redexim.com

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Summary of Contents for Redexim Verti-Drain 2519

  • Page 1 User Manual and Parts book ® Verti-Drain 2519 2003 English 911.120.476 Translation of the original User Manual From serial number H2192203 REDEXIM Kwekerijweg 8 3709JA – Zeist – The Netherlands Tel.: +31 (0)306 933 227 E-mail: redexim@redexim.com Internet: www.redexim.com...
  • Page 2 EU DECLARATION We – Redexim BV, Utrechtseweg 127, 3702 AC Zeist, Holland – declare entirely under our own responsibility that the product: VERTI-DRAIN® 2519 WITH A MACHINE NUMBER AS INDICATED ON THE MACHINE AND INDICATED IN THIS MANUAL to which this declaration refers, complies with stipulation of the 2006/42/EC machine directive and with the norms NEN-EN-ISO 12100:2010, NEN-EN-ISO 13857:2008, NEN-EN-ISO 4254-1:2013 and NEN- EN-ISO 4254-5:2018.
  • Page 3 AT THE TIME OF DELIVERY THIS MACHINE IS GUARANTEED AGAINST MATERIAL DEFECTS. THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE DATE. REDEXIM WARRANTIES ARE SUBJECT TO THE ‘GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188’ THAT ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY INSTRUCTIONS ......................5     1.1  Obligations of the user ....................  5   1.2  Maintenance, repairs and adjustments ..............  6   1.3  Using the machine ....................  6   TECHNICAL DATA ........................7     GENERAL DESCRIPTION ......................7     SAFETY STICKERS ........................8     FIRST INSTALLATION ......................9  ...

  • Page 5: Safety Instructions

    1. SAFETY INSTRUCTIONS This machine is designed for safe use. This can only be achieved if you completely follow the safety instructions described in this manual. Read and understand the manual before you start using this machine. If the machine is not used as described in this manual, this can result in injuries and/or damage to the machine.

  • Page 6: Maintenance, Repairs And Adjustments

    When unskilled people use, maintain or repair the machine, this could result in injuries to the user and to third parties. This should be avoided! Use only original Redexim parts for maintenance or repairs because of the safety of the machine and of the user.

  • Page 7: Technical Data

    2. TECHNICAL DATA Type 2519 Working width 1.95 m (76.7”) Working depth Up to 250 mm (10”) Driving speed (Theoretically at 540 rpm of the PTO) Hole distance 65 mm (2½”) Up to 1.79 km/h (1.1 mph) Hole distance 100 mm (3.9”) Up to 2.75 km/h (1.71 mph) Hole distance 165 mm (6½”) Up to 4.53 km/h (2.81 mph)

  • Page 8: Safety Stickers

    4. SAFETY STICKERS Safety stickers are located on both sides of the machine. These safety stickers must always be clearly visible and legible and must be replaced if they have become damaged (see Figure Figure 1 In case of maintenance, adjustments and repair, always switch OFF the engine of the towing vehicle and the PTO.

  • Page 9: First Installation

    5. FIRST INSTALLATION The machine should be prepared for use as follows (see Figure 2): Make sure that the cable / crane / lift can hoist minimum 2,000 kg (4409 lbs). 1. Attach a cable to the lifting eye (1). !! Keep a safe distance.

  • Page 10: The Pto Axle

    6. THE PTO AXLE The PTO axle is a very important component that takes care of the drive from the tractor to the machine. The PTO axle ensures safe use of the machine on condition that it is properly installed and maintained.

  • Page 11: Using The Pto Axle

    2. Measure the distance ‘B’ of the PTO axle in its shortest position from the locking pin to the locking bolt. 3. Divide the PTO axle in two parts and remove the protection cap at both ends. 4. The ends of the cylinders and the protection caps should be shortened: (B-A) + 75 mm (3”). 5.

  • Page 12: Attaching And Detaching The Machine

    7. ATTACHING AND DETACHING THE MACHINE Attaching and detaching the machine has to be done carefully. Follow the instructions below: Figure 5 Attaching the machine Prior to attaching the machine, check the following points: Check whether the machine is undamaged and whether it is safe to attach and use the machine.

  • Page 13: Detaching The Machine

    3. Attach the lifting arms (2) to the machine using the 3-point pins. Lock the pins using the R-clips. 4. Set the stabilizer of the lifting arms (2) to 100 mm lateral stroke. 5. Mount the top rod (3) onto the tractor and attach it to the machine. 6.

  • Page 14: Transport

    8. TRANSPORT The user is responsible for transporting the machine on public roads. Verify the national legislation regarding the regulations. In view of the machine’s weight, it is not advised to drive faster than 12 km/h (12.4 mph) with a raised machine. Higher speeds can lead to hazardous situations and result in damage to the machine and tractor.

  • Page 15: Working Speed

    5. Is there danger of flying objects (e.g., golf balls) that distract the attention of the driver? If so, the Verti-Drain ® 2519 CANNOT be used. 6. Is there danger of sinking / sliding away? If so, postpone using the Verti-Drain ®...

  • Page 16: Start/Stop Procedure

    Start/Stop procedure The start procedure is VERY important. If this procedure is not executed as described below, it might result in serious damage to the machine. The start procedure is as follows: 1. Check the Verti-Drain® 2519 for loose components and look whether all components function properly.

  • Page 17: Technical Information

    10. TECHNICAL INFORMATION ® Generally speaking, the Verti-Drain 2519 is not a complicated machine. A number of technical issues will be explained. If you still have questions, please contact your dealer who is always ready to assist you. 10.1 Adjusting the working depth The working depth can be adjusted, when the machine is lifted before the start of the work.

  • Page 18: Pin Angle Adjustment

    10.2 Pin angle adjustment All pins can be adjusted simultaneously to enlarge or reduce the pin angle. You adjust the pin angle as follows (see Figure 8): Figure 8 !! Switch off the tractor’s engine and PTO before descending !! !! Make sure that the tractor and machine cannot move uncontrolled !! 1.

  • Page 19: Options

    11. OPTIONS 11.1 Peat hold-down kit Figure 9 You can use a peat hold-down kit if grass has come loose. ® Two types of peat hold-down kits are available for the Verti-Drain 2519: 12 mm (1/2”) pins: article number 211.251.902 18 mm (3/4”) pins: article number 211.251.904 A standard feature of the Verti-Drain ®...

  • Page 20: Windrow Kit

    The next page details the differences in operation between the solid and hollow pins. Each category consists of various diameters and lengths. See the Parts page for a complete overview. We recommend using only original Redexim pins, because these are developed for the best result and wear resistance, The locking bolts (A) may be tightened with a torque of 40 Nm/29.5 lbf.ft (see Figure 11).
  • Page 21 Solid pins Solid pins break open the hard compressed soil. The pin angle adjustment determines the amount of heave movement in the ground. The heave movement becomes larger if the angle is adjusted from 90° to 70°. There is minimal heave movement in the ground if the setting is 90°. If the pins are new, they can damage the lawn –...
  • Page 22 ® If top dressing should be applied, apply this first before using the Verti-Drain 2519. If the soil is hard to aerate, sprinkle water on the soil. Afterwards, use thinner and shorter pins or adjust the working depth. If this is not done, the machine will ultimately suffer damage. Hollow pins The soil can be mingled with hollow pins.

  • Page 23: Maintenance

    12. MAINTENANCE 12.1 Maintenance schedule Time schedule Check point Work activities Before every use Loose parts, bolts and nuts Tighten loose bolts / nuts with the correct tightening moment (see Section 12.9). General check Attach the machine to the tractor and operate the machine for 5 minutes.

  • Page 24: Cleaning

    12.2 Cleaning If a high-pressure cleaner is used to clean the machine, then observe the following rules:  Do not use aggressive cleaning agents that can affect the machine.  Maximum water pressure: 70 Bar (1015 PSI)  Maximum water temperature: 50°C (122°F) ...

  • Page 25: Adjusting The Shock Absorber

    12.4 Adjusting the shock absorber The length of the shock absorber is very important for the proper operation of the machine. This length must be minimum 476 mm (18.74”). If the length is larger, the machine could get damaged. Calibrate the shock absorber as follows (see Figure 15): 1.

  • Page 26: Crankshaft

    12.6 Crankshaft Figure 17 illustrates the composition of the crankshaft. Also look at the Parts page for a more detailed drawing. Figure 17...

  • Page 27: Replacing A Crank / Crank Bearing

    12.7 Replacing a crank / Crank bearing Replacing a crank is necessary if the crank is cracked or if the nuts (1) of the drive rod come undone regularly. Then the crank bearings, the crank bearing holes or the big-end pinholes in the crank are damaged.
  • Page 28 Figure 18...

  • Page 29: Mounting And Dismounting The Taper-Lock Clamping Bush

    12.10 Mounting and dismounting the taper-lock clamping bush Carry out the following instructions for the correct mounting and dismounting of the taper-lock clamping bush (see Figure 19 Figure 19 Mounting: 1. Thoroughly clean the clamping bush / pulley and axle, so that grease and other dirt are removed from them.

  • Page 30: Adjusting The Tension Of The V-Belts

    12.11 Adjusting the tension of the v-belts Figure 20 The Verti-Drain® 2519 is equipped with adjustable tension pulley that keeps the V-belts taut. Depending on the intensity of using the machine, the driveline could be affected by wear and tear. This can result in slipping of the V-belts;...

  • Page 31: Trouble Shooting (Problem Analysis)

    13. TROUBLE SHOOTING (PROBLEM ANALYSIS) Problem Possible cause Solution Machine vibrates. Crankshaft turns irregularly. Machine is not horizontal. Angles of the PTO’s turning points are different. Difficult conditions PTO’s turning points are not aligned. Adjust the working depth. Use shorter / thinner pins. In case of drought, first sprinkle water.

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