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Sinoboom GTJZ0608E Operation Manual

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Part No.501053100002
Rev: B
Mar 2021
Operation
Manual
产品说明书
PRODU
C T MAN U AL
GTJZ0608E/0608E/2132E
GTJZ0808E/0808E/2732E
0608E (2132E)
G T JZ
0808E (2732E)
G T JZ
0808E (2732E)
G T JZ
G T JZ
0808E (2732E)

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Summary of Contents for Sinoboom GTJZ0608E

  • Page 1 Operation Part No.501053100002 Rev: B Manual Mar 2021 产品说明书 PRODU C T MAN U AL GTJZ0608E/0608E/2132E GTJZ0808E/0808E/2732E 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
  • Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
  • Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
  • Page 5 See the nameplate on your machine to identify the model and serial number.(See of the Operation Manual for details.) Trade identification MODELS SERIAL NO. Imperial Metric GTJZ0608E 0608E 2132E From 0105300150 to Current GTJZ0808E 0808E 2732E...
  • Page 6 This Page Intentionally Left Blank...
  • Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
  • Page 8 This Page Intentionally Left Blank...

  • Page 9: Table Of Contents

    Inspecting the Battery ....5-2 Transporting the Machine ... . . 8-2 6 Pre-operation Function Test .. 6-1 9 Maintenance ...... 9-1 Conducting a Pre-delivery Inspection . 9-1 GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 10 Imperial）-GTJZ0808E ... .10-5 Decals/Nameplates（GB）- GTJZ0608E......10-8 Decals/Nameplates（GB）- GTJZ0808E..... . .10-11 Decals/Nameplates（AS）-...

  • Page 11: Introduction

    The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 12 This Page Intentionally Left Blank © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 13: Machine Specifications

    MACHINE SPECIFICATIONS Table 1-1 GTJZ0608E Specifications 0608E (METRIC) 2132E (IMPERIAL) MEASURE DIMENSION Max. platform height 6.3m 20 ft 8 in. Max. working height 8.3m 27 ft 3 in. Max. horizontal extension 0.9m 3 ft Length 2.46m 8 ft Width 0.83m 2 ft 8.7 in.
  • Page 14 MACHINE SPECIFICATIONS Table 1-1 GTJZ0608E Specifications (continued) 0608E (METRIC) 2132E (IMPERIAL) MEASURE Max. allowable manual force (indoor/ 400N(indoor)/200N(outdoor) 90 lbf(indoor)/45 lbf(outdoor) outdoor) Max. noise 72dB POWER Hydraulic tank capacity 3.3 gal(imperial)/4 gal(US) Hydraulic system capacity (including tank) 3.3 gal(imperial)/4 gal(US)
  • Page 15 Rated load capacity of a single tire 1180kg 2601 lb Max. allowable manual force(indoor/ 400N(indoor)/200N(outdoor) 90 lbf(indoor)/45 lbf(outdoor) outdoor) Max. noise 72dB POWER Hydraulic tank capacity 3.3 gal(imperial)/4 gal(US) Hydraulic system capacity (including tank) 3.3 gal(imperial)/4 gal(US) GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 16 The ground bearing data is approximate values not considering different options and only used when it is safe enough. e) The loads of persons, accessories, tools and materials are factored into the rated platform capacity. © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 17: Machine Components

    MACHINE COMPONENTS Figure 2-1 GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 18 23. Flash Light √ √ 24. Steer Cylinder √ 25. Steer Wheel √ 26. Drive Reducer,DC √ 27. Ground Controller √ 28. Power Unit √ 29. Hydraulic Oil Tank √ 30. Rear Wheel √ © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 19: Safety

    Table 3-1 , page 3-2. Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 20: Tipping Hazards And Rated Load

    7.62 (25) 500 -750 10.67 (35) 750 -1000 13.725 (45) TIPPING HAZARDS AND RATED LOAD Maximum rated load bearing capacity of the platform: Table 3-2 GTJZ0608E Retracting 380kg(838 lb) Extending: Stationary only 260kg(573 lb) © Mar 2021 GTJZ0608E&0808E Operation Manual...
  • Page 21 • Do not replace key parts that af- fect machine stability with differ- ent weights or specifications. GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 22: Work Environment Hazards

    Whole trees in motion. Effort needed to Near gale/moderate gale 13.9～17.1 32～38 walk against the wind. Twigs broken from trees. Cars veer on Fresh gale 17.2～20.7 39～46 road. Strong gale Light structure damage. 20.8～24.4 47～54 © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 23: Unsafe Operation Hazards

    Do not place or attach any suspended load onto any part of the machine. • Do not use the machine as a crane. • Do not use the platform to push the machine or other objects. GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 24: Fall Hazards

    At a minimum, operators must operate and maintain the machine as stated in this manual and in the Mainte- nance Manual in addition to following more stringent in- dustry regulations and workplace rules. © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 25: Crush Hazards

    • Maintain good judgment and plan- ning when using the controller on the ground to operate the ma- chine. Maintain proper distance between operator, machine and fixed object. GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 26: Damaged Machine Hazards

    During operation, the battery. keep the left and right doors of the chassis closed and locked. Only trained service personnel can open the left and right doors to repair the machine. © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 27: Charging The Battery

    Main- 5. Block the wheels with the wheel wedges. tenance Manual. 6. Charge the battery. NOTICE After using the machine, the power off switch must be disconnected. GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 28 SAFETY This Page Intentionally Left Blank © Mar 2021 3-10 GTJZ0608E&0808E Operation Manual...

  • Page 29: Jobsite Inspection

    The following items present danger on the jobsite: • Steep hills or caves • Ground prominences, obstacles or debris • Ground inclines GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 30 JOBSITE INSPECTION This Page Intentionally Left Blank © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 31: Pre-Operation Inspection

    Level, page 5-2. the machine has obvious problems before the oper- ator performs a pre-operation function test. • Check the battery level. Charge the battery as needed. See Inspect Battery Level, page 7-5. GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 32: Inspecting Parts

    The condition of the battery affects the performance of the machine. Improper levels of battery electrolyte or damaged cable and wiring may harm battery parts and may pose dangerous conditions. © Mar 2021 GTJZ0608E&0808E Operation Manual...
  • Page 33 If battery acid spills, use water mixed with bicarbonate (baking soda) to neutralize the acid. NOTE: Add wiring end protectors and antiseptic seal- ants to help eliminate corrosion of the battery terminals and cables. GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 34 PRE-OPERATION INSPECTION This Page Intentionally Left Blank © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 35: Pre-Operation Function Test

    Mark the machine and do not use it if you discover any problems. Only qualified maintenance technicians can repair the machine according to the manufacturer’s regulations. After any maintenance, the operator must perform an- other pre-operation inspection before conducting a pre- operation function test. GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 36 ON position. 2. Turn the key switch to the ground control position. 3. Ensure the relevant indicator turns on and does not display an error message. Emergency Stop Button © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 37: Testing The Platform Controller

    Horn button 4. Lift 11. Horn button 12. Drive/steer function 5. Lower button 13. Drive high/low speed se- 6. Forward lect button Press the horn button. The horn should sound. 7. Backward Enable button GENCY GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 38 GENCY trol joystick, the machine should steer right. Note: The drive/steer speed vary with the joystick de- flection, the less the joystick is deflected, the slower the speed. Drive high/low speed select button © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 39: Testing The Drive Speed

    10 m (32.8 ft), stop the machine and control position. determine the cause. 3. Press and hold both the enable button and the lift function button on the ground controls to raise the platform to full height. GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 40: Testing The Tilt Protection Function

    × W × H):50 mm×100 mm×100 mm (2 in.×4 in.×4 in.). 10. Switch the machine from drive function to lift function, raise the platform about 2 m (6.6 ft), the tilt alarm should sound and the display indicates “LL”, © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 41: Testing The Pothole Guard

    The overload indicator lamp will illuminate, an alarm will sound, the display screen shows “OL”, and the work platform will not be able to move. Once you remove the excess weight, the work platform will be able to move again. GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 42 15℃(59°F), an alarm failure occurs when the rated load is lower than the standard rated load (the "OL" symbol appears on the platform controller screen or the ground controller screen), please re-calibrate the weighing sensor. © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 43: Operating The Machine

    If more than one operator uses the same ma- chine at different times of the same work shift, they must all be qualified operators and follow all the safety rules and instructions in this Operation Manual. GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 44: Emergency Towing/Dragging

    9. The machine allows moving by human power. 10. After the towing is completed, re-energize the ma- chine, the brake can operate properly. 11. Remove the chokes as needed. NOTICE The allowable towing speed is 3km/h（1.9mph）. © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 45: Operation From Ground

    To steer： Press the drive/steer function switch, hold the enable switch on the control joystick, slowly push forward the control joystick and press and hold the steer rocker switch to steer left/right. To shift speed： GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 46: Operating With The Platform Control

    5. Carefully open the door and stand on the ladder or extension. The platform extension ground. can be secured on three slots, do not operate on the platform extension that has not been secured. © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 47: Driving On A Slope

    POWER RATIO DESCRIPTION The battery has been fully charged. 90-100% The battery is at 70% of its capacity. The battery is at 50% of its capacity. The battery is at 30% of its capacity. GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 48: Charging The Battery

    Add distilled water to the bottom of the tube. Never overfill the tube at the end • Lead acid (maintenance-free) of the charging cycle. • Lithium (maintenance-free) To charge a maintenance-free battery: © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 49: Changing Charger Battery Curve

    8.1m. Discover AGM Observe the following procedure for indoor/ US Battery Flooded outdoor mode setting： 1. Turn the key switch to ground control position. GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 50 8. Select the “In Door”, and press the Enter key, the indoor mode is sucessfully set up. 9. Or select the “Out Door”，and press the Enter key, the indoor mode is sucessfully set up. © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 51: Transporting And Lifting The Machine

    7. Keep the machine horizontal when lowering the fork NOTICE frame. Do not pull/drag the machine unless an emergency, failure or loss of power occurs. Refer to Emergency Towing/Dragging, page 7-2. GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 52: Lifting The Machine With A Crane

    5. Lift the machine according to the following figure. Ensure that the extension platform cannot extend or shake out of the main platform during transportation. © Mar 2021 GTJZ0608E&0808E Operation Manual...
  • Page 53 TRANSPORTING AND LIFTING THE MACHINE Figure 8-4 GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 54 TRANSPORTING AND LIFTING THE MACHINE This Page Intentionally Left Blank © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 55: Maintenance

    1. Prepare the machine before delivery, which in- cludes performing a pre-delivery inspection, follow- – Park the machine on flat, level, firm ground. ing maintenance procedures and performing – Keep the machine in the stowed position. functional inspections. GTJZ0608E&0808E Operation Manual © Mar 2021...

  • Page 56: Following Amaintenance Schedule

    "NO", the machine must be stopped and re-inspected after repair is completed and marked Every year or every 1000 hours A+B+C+D in the box marked "inspection". Select the appropri- ate inspection procedure based on the inspection type. © Mar 2021 GTJZ0608E&0808E Operation Manual...
  • Page 57 A-13 Test the Pothole Guard A-14 Inspect Platform Weigh- ing System(optional) A-15 Inspect the Raised Limit Function A-16 Inspect Platform Lower- ing Limit A-17 Inspect the battery level A-18 Perform Maintenance After 30 Days Checklist B Procedures GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 58 D-2 Inspect Chassis Slider D-3 Replace Hydraulic Oil Tank Return Oil Filter Element D-4 Inspect and Replace Hy- draulic Oil D-5 Inspect Key Structural Parts User Inspector Signature Inspector Date Inspector Title Inspector Company © Mar 2021 GTJZ0608E&0808E Operation Manual...
  • Page 59 Do not operate the engine if there are missing or badly worn safety labels. GTJZ0608E&0808E Operation Manual 10-1 © Mar 2021...
  • Page 60 DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（CE-IMPERIAL）-GTJZ0608E © Mar 2021 10-2 GTJZ0608E&0808E Operation Manual...
  • Page 61 Decal-Platform electrical plug 101014100007 Decal-High pressure hazard 101014100015 Decal-Hydraulic oil filler port 101014100022 Decal-Safety arm 101014100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 101012100029 Decal-Crush hazard Decal-Tipping hazard 101041103020 GTJZ0608E&0808E Operation Manual 10-3 © Mar 2021...
  • Page 62 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100019 Decal-Tipping hazard 101012100008 101012100018 Decal-Crush hazard © Mar 2021 10-4 GTJZ0608E&0808E Operation Manual...
  • Page 63 DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（CE-IMPERIAL）-GTJZ0808E GTJZ0608E&0808E Operation Manual 10-5 © Mar 2021...
  • Page 64 Decal-Safety arm 101040100010 101014100016 Decal-Electrocution hazard Decal-Charge voltage 101014100008 Decal-Charge voltage 101014100025 Decal-Forklift pocket 101012100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 Decal-Tipping hazard 101012100019 101012100018 Decal-Crush hazard © Mar 2021 10-6 GTJZ0608E&0808E Operation Manual...
  • Page 65 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard 101062103022 Decal-Work environment verification GTJZ0608E&0808E Operation Manual 10-7 © Mar 2021...

  • Page 66: Gtjz0608E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（GB）-GTJZ0608E © Mar 2021 10-8 GTJZ0608E&0808E Operation Manual...
  • Page 67 Decal-Platform electrical plug 101014100007 Decal-High pressure hazard 101014100015 Decal-Hydraulic oil filler port 101014100022 Decal-Safety arm 101014100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101056103002 Decal-Emergency stop switch 101055103016 Decal-Warranty period 101038100010 Decal-Tipping hazard 101041103020 GTJZ0608E&0808E Operation Manual 10-9 © Mar 2021...
  • Page 68 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100019 Decal-Tipping hazard 101012100008 101012100018 Decal-Crush hazard 101012100029 Decal-Crush hazard 101014100034 Decal-Contact information © Mar 2021 10-10 GTJZ0608E&0808E Operation Manual...

  • Page 69: Gtjz0808E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（GB）-GTJZ0808E GTJZ0608E&0808E Operation Manual 10-11 © Mar 2021...
  • Page 70 Decal-Electrocution hazard Decal-Charge voltage 101014100008 Decal-Charge voltage 101014100025 Decal-Forklift pocket 101012100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101056103002 Decal-Emergency stop switch 101055103016 Decal-Tipping hazard 101012100019 101012100018 Decal-Crush hazard Decal-Tipping hazard 101012100008 © Mar 2021 10-12 GTJZ0608E&0808E Operation Manual...
  • Page 71 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks 101012100029 Decal-Crush hazard Decal-Tipping hazard 101041103020 101014100034 Decal-Contact information Decal-Warranty period 101038100010 GTJZ0608E&0808E Operation Manual 10-13 © Mar 2021...

  • Page 72: Gtjz0608E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（AS）-GTJZ0608E © Mar 2021 10-14 GTJZ0608E&0808E Operation Manual...
  • Page 73 Decal-Platform electrical plug 101014100007 Decal-High pressure hazard 101014100015 Decal-Hydraulic oil filler port 101014100022 Decal-Safety arm 101014100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 Decal-Tipping hazard 101041103020 Decal-Tipping hazard 101012100019 GTJZ0608E&0808E Operation Manual 10-15 © Mar 2021...
  • Page 74 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101040103014 Decal-Detachable handle mount 101012100029 Decal-Crush hazard 101012100018 Decal-Crush hazard © Mar 2021 10-16 GTJZ0608E&0808E Operation Manual...

  • Page 75: Gtjz0808E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（AS）-GTJZ0808E GTJZ0608E&0808E Operation Manual 10-17 © Mar 2021...
  • Page 76 Decal-Safety arm 101014100026 101014100016 Decal-Electrocution hazard Decal-Charge voltage 101014100008 Decal-Charge voltage 101014100025 Decal-Forklift pocket 101012100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 Decal-Tipping hazard 101012100019 101012100018 Decal-Crush hazard © Mar 2021 10-18 GTJZ0608E&0808E Operation Manual...
  • Page 77 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard Decal-Tipping hazard 101041103020 101040103014 Decal-Detachable handle mount GTJZ0608E&0808E Operation Manual 10-19 © Mar 2021...

  • Page 78: Gtjz0608E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（KCS）-GTJZ0608E © Mar 2021 10-20 GTJZ0608E&0808E Operation Manual...
  • Page 79 Decal-Platform electrical plug 101014100007 Decal-High pressure hazard 101014100015 Decal-Hydraulic oil filler port 101014100022 Decal-Safety arm 101014100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101055103018 Decal-Emergency stop switch 101055103015 101012100029 Decal-Crush hazard Decal-Tipping hazard 101041103020 GTJZ0608E&0808E Operation Manual 10-21 © Mar 2021...
  • Page 80 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100019 Decal-Tipping hazard 101012100008 101012100018 Decal-Crush hazard © Mar 2021 10-22 GTJZ0608E&0808E Operation Manual...

  • Page 81: Gtjz0808E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（KCS）-GTJZ0808E GTJZ0608E&0808E Operation Manual 10-23 © Mar 2021...
  • Page 82 Decal-Electrocution hazard Decal-Charge voltage 101014100008 Decal-Charge voltage 101014100025 Decal-Forklift pocket 101012100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 Decal-Tipping hazard 101012100019 101012100018 Decal-Crush hazard Decal-Tipping hazard 101012100008 © Mar 2021 10-24 GTJZ0608E&0808E Operation Manual...
  • Page 83 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks 101012100029 Decal-Crush hazard Decal-Tipping hazard 101041103020 GTJZ0608E&0808E Operation Manual 10-25 © Mar 2021...

  • Page 84: Gtjz0608E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（CE-PL）-GTJZ0608E © Mar 2021 10-26 GTJZ0608E&0808E Operation Manual...
  • Page 85 Decal-Platform electrical plug 101014100007 Decal-High pressure hazard 101014100015 Decal-Hydraulic oil filler port 101014100022 Decal-Safety arm 101014100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 Q-LINE_LOGO（small） 101058103000 Decal-Tipping hazard 101041103020 GTJZ0608E&0808E Operation Manual 10-27 © Mar 2021...
  • Page 86 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100019 Decal-Tipping hazard 101012100008 101012100018 Decal-Crush hazard 101012100029 Decal-Crush hazard © Mar 2021 10-28 GTJZ0608E&0808E Operation Manual...

  • Page 87: Gtjz0808E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（CE-PL）-GTJZ0808E GTJZ0608E&0808E Operation Manual 10-29 © Mar 2021...
  • Page 88 Decal-Safety arm 101014100026 101014100016 Decal-Electrocution hazard Decal-Charge voltage 101014100008 Decal-Charge voltage 101014100025 Decal-Forklift pocket 101012100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 Decal-Tipping hazard 101012100019 101012100018 Decal-Crush hazard © Mar 2021 10-30 GTJZ0608E&0808E Operation Manual...
  • Page 89 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard Decal-Tipping hazard 101041103020 Q-LINE_LOGO（small） 101058103000 GTJZ0608E&0808E Operation Manual 10-31 © Mar 2021...

  • Page 90: Gtjz0608E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（CE-JP）-GTJZ0608E © Mar 2021 10-32 GTJZ0608E&0808E Operation Manual...
  • Page 91 Decal-Platform electrical plug 101014100007 Decal-High pressure hazard 101014100015 Decal-Hydraulic oil filler port 101014100022 Decal-Safety arm 101014100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101058103015 Decal-Emergency stop switch 101058103016 101012100018 Decal-Crush hazard Decal-Tipping hazard 101041103020 GTJZ0608E&0808E Operation Manual 10-33 © Mar 2021...
  • Page 92 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101049103022 Decal-Tipping hazard 101012100008 © Mar 2021 10-34 GTJZ0608E&0808E Operation Manual...

  • Page 93: Gtjz0808E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（CE-JP）-GTJZ0808E GTJZ0608E&0808E Operation Manual 10-35 © Mar 2021...
  • Page 94 Decal-Safety arm 101014100026 101014100016 Decal-Electrocution hazard Decal-Charge voltage 101014100008 Decal-Charge voltage 101014100025 Decal-Forklift pocket 101012100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101058103015 Decal-Emergency stop switch 101058103016 Decal-Tipping hazard 101054103002 101012100018 Decal-Crush hazard © Mar 2021 10-36 GTJZ0608E&0808E Operation Manual...
  • Page 95 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard GTJZ0608E&0808E Operation Manual 10-37 © Mar 2021...

  • Page 96: Gtjz0608E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（ANSI）-GTJZ0608E © Mar 2021 10-38 GTJZ0608E&0808E Operation Manual...
  • Page 97 101014100007 Decal-High pressure hazard 101014100015 Decal-Hydraulic oil filler port 101014100022 Decal-Safety arm 101014100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 101040103014 Decal-Detachable handle mount Decal-Tipping hazard 101038103017 GTJZ0608E&0808E Operation Manual 10-39 © Mar 2021...
  • Page 98 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100019 Decal-Tipping hazard 101012100008 101012100018 Decal-Crush hazard 101012100029 Decal-Crush hazard Decal-Annual inspection 101040103015 © Mar 2021 10-40 GTJZ0608E&0808E Operation Manual...

  • Page 99: Gtjz0808E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（ANSI）-GTJZ0808E GTJZ0608E&0808E Operation Manual 10-41 © Mar 2021...
  • Page 100 Decal-Safety arm 101014100026 101014100016 Decal-Electrocution hazard Decal-Charge voltage 101014100008 Decal-Charge voltage 101014100025 Decal-Forklift pocket 101012100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 Decal-Tipping hazard 101012100019 101012100018 Decal-Crush hazard © Mar 2021 10-42 GTJZ0608E&0808E Operation Manual...
  • Page 101 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard Decal-Tipping hazard 101038103017 101040103014 Decal-Detachable handle mount 101062103022 Decal-Work environment verification GTJZ0608E&0808E Operation Manual 10-43 © Mar 2021...

  • Page 102: Gtjz0608E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（CE-METRIC）GTJZ0608E © Mar 2021 10-44 GTJZ0608E&0808E Operation Manual...
  • Page 103 Decal-Platform electrical plug 101014100007 Decal-High pressure hazard 101014100015 Decal-Hydraulic oil filler port 101014100022 Decal-Safety arm 101014100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 101012100029 Decal-Crush hazard Decal-Tipping hazard 101041103020 GTJZ0608E&0808E Operation Manual 10-45 © Mar 2021...
  • Page 104 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100019 Decal-Tipping hazard 101012100008 101012100018 Decal-Crush hazard © Mar 2021 10-46 GTJZ0608E&0808E Operation Manual...

  • Page 105: Metric）-Gtjz0808E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（CE-METRIC）-GTJZ0808E GTJZ0608E&0808E Operation Manual 10-47 © Mar 2021...
  • Page 106 Decal-Safety arm 101014100026 101014100016 Decal-Electrocution hazard Decal-Charge voltage 101014100008 Decal-Charge voltage 101014100025 Decal-Forklift pocket 101012100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 Decal-Tipping hazard 101012100019 101012100018 Decal-Crush hazard © Mar 2021 10-48 GTJZ0608E&0808E Operation Manual...
  • Page 107 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard Decal-Tipping hazard 101041103020 GTJZ0608E&0808E Operation Manual 10-49 © Mar 2021...

  • Page 108: Gtjz0608E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（CSA）-GTJZ0608E © Mar 2021 10-50 GTJZ0608E&0808E Operation Manual...
  • Page 109 Decal-Platform electrical plug 101014100007 Decal-High pressure hazard 101014100015 Decal-Hydraulic oil filler port 101014100022 Decal-Safety arm 101014100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 Decal-Operating instructions 101048103023 Decal-Tipping hazard 101038103017 GTJZ0608E&0808E Operation Manual 10-51 © Mar 2021...
  • Page 110 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100019 Decal-Tipping hazard 101012100008 101012100018 Decal-Crush hazard 101012100029 Decal-Crush hazard Decal-Annual inspection 101040103015 101040103014 Decal-Detachable handle mount 104011100021 Decal-Crush hazard © Mar 2021 10-52 GTJZ0608E&0808E Operation Manual...

  • Page 111: Gtjz0808E

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES（CSA）-GTJZ0808E GTJZ0608E&0808E Operation Manual 10-53 © Mar 2021...
  • Page 112 Decal-Safety arm 101014100026 101014100016 Decal-Electrocution hazard Decal-Charge voltage 101014100008 Decal-Charge voltage 101014100025 Decal-Forklift pocket 101012100026 101040103008 Decal-Brake release 101058103001 LOGO-IPAF Decal-Main power switch 101016100031 Decal-Emergency stop switch 101055103015 Decal-Tipping hazard 101012100019 101012100018 Decal-Crush hazard © Mar 2021 10-54 GTJZ0608E&0808E Operation Manual...
  • Page 113 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard Decal-Tipping hazard 101038103017 101040103014 Decal-Detachable handle mount Decal-Annual inspection 101040103015 104011100021 Decal-Crush hazard Decal-Operating instructions 101048103023 GTJZ0608E&0808E Operation Manual 10-55 © Mar 2021...
  • Page 114 DECALS/NAMEPLATES INSPECTION This Page Intentionally Left Blank © Mar 2021 10-56 GTJZ0608E&0808E Operation Manual...

  • Page 115: Appendix 1: Symbols And Description

    Please wear work pressure fluids lease brake on ramp shoes Electrocution hazards Electrocution hazards Keep a safe distance Tip-over hazards-Avoid Tip-over hazards-Avoid on platform on the ground and from power lines uneven ground uneven ground platform GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 116 The side force Electrocution hazards Wear protective cloth- Battery explosion No smoking ing and glasses hazard No smoking Only professional Improve point Lashing points Tire to ground load maintenance person- nel can start the maintenance © Mar 2021 GTJZ0608E&0808E Operation Manual...
  • Page 117 DECALS/NAMEPLATES INSPECTION Forklift fork position Platform carrying Carrying capacity of Hydraulic oil filler Horn capacity fixed and extended platform Tool or weight Fast/high speed Slow/low speed GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 118 DECALS/NAMEPLATES INSPECTION This Page Intentionally Left Blank © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 119: Appendix 2: Prepare The Work Record Before Delivery

    2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in- spected after repair is completed and marked in the box marked "inspection". GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 120 DECALS/NAMEPLATES INSPECTION This Page Intentionally Left Blank © Mar 2021 GTJZ0608E&0808E Operation Manual...

  • Page 121: Appendix 3: Repair & Inspection Report

    A-12 Inspect the Tilt Protec- tion Function A-13 Test the Pothole Guard A-14 Inspect Platform Weigh- ing System(optional) A-15 Inspect the Raised Limit Function A-16 Inspect Platform Lower- ing Limit A-17 Inspect the battery level GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 122 D-1 Inspect Scissor Arm In- stallation Bearing D-2 Inspect Chassis Slider D-3 Replace Hydraulic Oil Tank Return Oil Filter Element D-4 Inspect and Replace Hy- draulic Oil D-5 Inspect Key Structural Parts User Inspector Signature Inspector Date © Mar 2021 GTJZ0608E&0808E Operation Manual...
  • Page 123 4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in- spected after repair is completed and marked in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. GTJZ0608E&0808E Operation Manual © Mar 2021...
  • Page 124 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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