Blodgett KLT-12G Installation Operating & Maintenance Manual
Blodgett oven klt-12g gas fired floor model tilting kettle installation operation maintenance
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Summary of Contents for Blodgett KLT-12G
- Page 1 KLT-12G GAS FIRED FLOOR MODEL TILTING KETTLE INSTALLATION – OPERATION – MAINTENANCE BLODGETT OVEN COMPANY IMPORTANT NOTES FOR INSTALLATION AND OPERATION www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 864-0183 S00073 Rev A (5/04)
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Page 2: Important Notes For Installation And Operation
It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. -
Page 3: Table Of Contents
DESCRIPTION IMPORTANT NOTES FOR INSTALLATION AND OPERATION ... 2 SERVICE CONNECTIONS ... 4 INTRODUCTION ... 5 INSTALLATION INSTRUCTIONS ... 6 OPERATING INSTRUCTIONS ... 9 PERIODIC MAINTENANCE ... 11 TROUBLESHOOTING ... 14 APPENDIX A Material Safety Data Sheet ... 15 TABLE OF CONTENTS PAGE... -
Page 4: Service Connections
Unless otherwise specified, Field Wire Electrical Connection to be 120 Volts, 60 Hz. single phase with grounding wire. Unit furnished with 6' cord and 3 prong plug. Total max. amps 2.0. KLT-12G GAS CONNECTION: Supply gas through 3/4" pipe. NATURAL 6" - 14" W.C. (152mm - 355mm W.C.) PROPANE 12"... -
Page 5: Introduction
3.0 INTRODUCTION DESCRIPTION Model KLT-12G (12 gallon capacity) gas fired, self-contained, tilting kettle. The kettle has a jacket of double-wall construction forming a sealed reservoir around the lower two-thirds of the kettle. The reservoir is charged with distilled water. The kettle is equipped with a “clean lock” to hold kettle in cooking position or tilted 105 degrees for ease of cleaning. -
Page 6: Installation Instructions
4.0 INSTALLATION INSTRUCTIONS GENERAL Gas installation to conform to local codes or in absence of local codes to the National Fuel Gas Code - ANSI Z223.1 - latest edition. In Canada, installation to be according to CAN/CGA- B149.1 (NAT) or CAN/CGA-B149.2 (LP) installation codes as applicable. 1. -
Page 7: Gas Connection
GAS CONNECTION The Serial and Rating Plate on the unit indicates the type of gas your unit is equipped to burn. DO NOT connect to any other gas type. A 3/4" NPT line is provided at rear for the connection. The unit is equipped with an internal pressure regulator which is set at 4"... -
Page 8: Installation
INSTALLATION 1. Uncrate carefully. Report any hidden freight damage to the freight company immediately. 2. Ideally an exhaust system should be directly above the appliance to exhaust combustion gases generated by the unit. 3. The appliance is intended for use on noncombustible floors. The minimum clearance from combustible and noncombustible floor construction is 0"... -
Page 9: Operating Instructions
5.0 OPERATING INSTRUCTIONS FRONT PANEL CONTROLS: Power Switch This switch turns the main power to the unit on and off. It must be turned on to heat the kettle. It should be turned off when the kettle will not be in use for long periods. Thermostat Selects the desired internal kettle operating temperature. -
Page 10: Tilting Instructions
TILTING INSTRUCTIONS Your kettle has the standard “Clean Lock” feature and may not be tilted without disengaging the tilt knob located on the console at the top left. This feature locks the kettle in the upright position and also allows the operator to lock the kettle at 105 degrees for ease of cleaning. Follow these steps to tilt kettle: 1. -
Page 11: Periodic Maintenance
6.0 PERIODIC MAINTENANCE AS A SAFETY PRECAUTION, DISCONNECT THE POWER SUPPLY DURING CLEANING OR AT LEAST TWICE A YEAR, HAVE AN AUTHORIZED SERVICE PERSON CLEAN AND ADJUST THE All units are adjusted at the factory. In order to avoid problems in operation, check type of gas and manifold pressure at initial installation and compare it with information on the rating plate. -
Page 12: General Service
IT IS NOT RECOMMENDED TO USE CLEANING AGENTS THAT ARE CORROSIVE. CLEANING AGENTS THAT CONTAIN CHLORIDES, ACIDS OR SALTS ARE CORROSIVE AND MAY CAUSE PITTING AND CORROSION WHEN USED OVER A PERIOD OF TIME; THIS WILL REDUCE THE LIFE SHOULD PITTING OR CORROSION OCCUR THIS IS NOT COVERED BY WARRANTY. FOLLOW THE RECOMMENDED CLEANING INSTRUCTIONS. -
Page 13: Adding Water
counterclockwise. Use the centre of the black ring as an indicator. 6. If relief valve opens, reduce setting on pressure switch, cool kettle completely by filling with cold water and repeat this procedure. 7. If pressure in kettle is below 40 psi, increase setting on pressure switch, cool kettle completely by filling with cold water and repeat this procedure. -
Page 14: Troubleshooting
7.0 TROUBLESHOOTING Unit does not come on: Power switch and/or thermostat is “OFF”. Unit is not plugged in. Main power supply is off. Tilt micro switch out of alignment or faulty. Unit is on electrically but does not heat: Gas supply to the unit is “OFF”. The manual shut-off valve is “OFF”. -
Page 15: Appendix A Material Safety Data Sheet
APPENDIX ‘A’ PREPARATION INFORMATION: Prepared for use in Canada by: 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION IN CASE OF EMERGENCY: Product:: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 2/20/01 DOW CHEMICAL CANADA INC. P.O. Box 1012 Sarnia, Ontario, N7T 7K7 Prepared for use in Canada by the E H &... - Page 16 S HAZARDS IDENTIFICATION EMERGENCY OVERVIEW Clear yellow liquid. Odourless. Avoid temperatures above 450 F, 232 POTENTIAL HEALTH EFFECTS (See Section 11 for toxicological data.) EYE: May cause slight transient (temporary) eye irritation. Corneal injury is unlikely. Mists may cause eye irritation. SKIN CONTACT: Prolonged contact is essentially nonirritating to skin.
- Page 17 4. FIRST AID EYES: SKIN: INGESTION: INHALATION: NOTE TO PHYSICIAN: 5. FIRE FIGHTING MEASURES FLAMMABLE PROPERTIES FLASH POINT: METHOD USED: AUTOIGNITION TEMPERATURE: NOT DETERMINED FLAMMABILITY LIMITS LFL: Not determined UFL: Not determined HAZARDOUS COMBUSTION PRODUCTS: During a fire, smoke may contain the original material in addition to unidentified toxic and/or irritating compounds.
- Page 18 possibly resulting in spontaneous combustion. Container may rupture from gas generation in a fire situation. EXTINGUISHING MEDIA: Water fog or fine spray, carbon dioxide, dry chemical, foam. Alcohol resistant foams (ATC type) are preferred if available. General purpose synthetic foams (including AFFF) or protein foams may function, but much less effectively.
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Page 19: Personal Protective Equipment
S EXPOSURE CONTROLS/PERSONAL PROTECTION ENGINEERING CONTROLS: Provide general and/or local exhaust ventilation to control airborne levels below the exposure guidelines. PERSONAL PROTECTIVE EQUIPMENT EYE/FACE PROTECTION: Use safety glasses. Safety glasses should be sufficient for most operations; however, for misty operations wear chemical goggles. SKIN PROTECTION: Use gloves impervious to this material. - Page 20 contact with strong acids HAZARDOUS DECOMPOSITION PRODUCTS: Hazardous decomposition products depend upon temperature, air supply and the presence of other materials. HAZARDOUS POLYMERIZATION: Will not occur. 11. TOXICOLOGICAL INFORMATION (See Section 3 for Potential Health Effects. For detailed toxicological data, write or call the address or non-emergency number shown in Section 1).
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Page 21: Transport Information
OF WATER. All disposal methods must be in compliance with all Federal, State/Provincial and local laws and regulations. Regulations may vary in different locations. Waste characterizations and compliance with applicable laws are the responsibility solely of the waste generator. THE DOW CHEMICAL COMPANY HAS NO CONTROL OVER THE MANAGEMENT PRACTICES OR MANUFACTURING PROCESSES OF PARTIES HANDLING OR USING THIS MATERIAL. - Page 22 U.S. REGULATIONS SARA 313 INFORMATION: To the best of our knowledge, this product contains no chemical subject to SARA Title III Section 313 supplier notification requirements. SARA HAZARD CATEGORY: This product has been reviewed according to the EPA “Hazard Categories” promulgated under Sections 311 and 312 of the Superfund Amendment and Reauthorization Act of 1986 (SARA Title III) and is considered, under applicable definitions, to meet the following categories: Not to have met any hazard category.
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Page 23: Canadian Regulations
CANADIAN REGULATIONS WHMIS INFORMATION: The Canadian Workplace Hazardous Materials Information System (WHMIS) Classification for this product is: This product is not a “Controlled Product” under WHMIS. CANADIAN ENVIRONMENTAL PROTECTION ACT (CEPA) This product contains one or more substances which are not listed on the Canadian Domestic Substances List (DSL).
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