Ametek SURGEX Security Plus II UPS-42100-85R User Manual
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Ametek SURGEX Security Plus II UPS-42100-85R User Manual

Ametek SURGEX Security Plus II UPS-42100-85R User Manual

Online uninterruptible power supply
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Security Plus II
Online Uninterruptible Power Supply
UPS-42100-85R
User Manual
© 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / UM-Security-Plus-II-Rev-A

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Summary of Contents for Ametek SURGEX Security Plus II UPS-42100-85R

  • Page 1 Security Plus II Online Uninterruptible Power Supply UPS-42100-85R User Manual © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / UM-Security-Plus-II-Rev-A...
  • Page 2 User Manual _________________________________________________________ © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 3: Table Of Contents

    5.14 Operation of Changing Charging Current 6.0 LCD SETTING 7.0 OPERATON MODE/STATUS DESCRIPTION 8.0 FAULT CODE 8.1 Warning Indicator 8.2 Warning Code 9.0. TROUBLESHOOTING 10.0. STORAGE AND MAINTENANCE 10.1 Storage 10.2 Maintenance © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 4: General Safety Instructions

    UPS system is not connected to the building wiring outlet. WARNING In order to fully disconnect the UPS system, first press the “OFF” button and then disconnect the mains. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 5 6. To prevent damage or a safety hazard, keep the UPS away from open flame and any other devices that may cause sparks. 7. Do not open or damage individual battery cases as spillage of © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 6 1. There are no user serviceable parts inside this UPS. Please don’t remove the covers. This system can only be maintained or repaired by an authorized SurgeX service technician. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 7 10. The DC voltage is still present on the battery fuses even with the UPS turned off. The batteries must be removed before servicing UPS. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 8 Low Frequency Signals: IEC/EN 61000-2-2 Warning: This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 9: Unpacking And Inspection

    Please keep the original package in a safe place for future use. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 10: Ups Panel Layout

    6. Power stage cooling fan 7. Maintenance bypass switch 8. Input circuit breaker 9. Isolation transformer cooling fan 10. Input / output terminal block connections 11. External battery cabinet connection © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 11: Ups Installation (Hardwire Units Only)

    Rear panel terminal block layout – all models Note: Illustration above showing 10-pole block applies to all models. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 12 TABLE 2-4A HIGH VOLTAGE CONDUCTOR SIZE AND TORQUE SPECIFICATIONS INPUT OUTPUT CONDUCTOR CONDUCTOR GROUND (AWG) (AWG) (AWG) TORQUE TORQUE TORQUE RATING (in-lbs.) (in-lbs.) (in-lbs.) 2.0kVA 3.0kVA TABLE 2-4B LOW VOLTAGE CONDUCTOR SIZE AND TORQUE SPECIFICATIONS © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 13: Wiring Diagrams

    INTERNATIONAL CONNECTIONS INPUT OUTPUT VOLTAGE VOLTAGE NEURTRAL SSO TAP RATING FREQ VOLTAGE BOND FREQ JUMPER L1 - L2 50Hz 50Hz 240-(0) DIAGRAM 50Hz 50Hz 240-(0) 50Hz 50Hz 240-(0) © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 14 NOTE 3: Make sure that the wires are connected tightly to the terminals. NOTE 4: Install the output breaker between the output terminal and the load. The breaker should be qualified with leakage current protection if necessary. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 15 NOTE 3: Make sure that the wires are connected tightly to the terminals. NOTE 4: Install the output breaker between the output terminal and the load. The breaker should be qualified with leakage current protection if necessary. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 16 NOTE 3: Make sure that the wires are connected tightly to the terminals. NOTE 4: Install the output breaker between the output terminal and the load. The breaker should be qualified with leakage current protection if necessary. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 17: Circuit Protection Requirements

    The breaker recommendations listed in the chart above are intended for installations in North America. For international installations, please refer to the local and national electrical codes and standards. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 18 5.0 kVA, Input 208-240V, Output 120-240V 25 AMP 30 AMP 6.0 kVA, Input 208-240V, Output 120-240V 8.0 kVA, Input 208-240V, Output 120-240V 50 AMP 10.0 kVA, Input 208-240V, Output 120-240V 65 AMP © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 19: Operation

    Test/Up + Mute/ Press and hold the two buttons simultaneous more than Down Button 1s to enter/escape the setting menu. * CVCF mode means converter mode. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 20: Led Indicators And Lcd Panel

    ● ● ○ Battery Test ● ● ○ ○ ECO mode ● ○ ○ ○ Fault ● ○ Note: means LED is lighting, and means LED is faded. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 21 Indicates the output voltage, frequency or battery voltage. Vac: output voltage, Vdc: battery voltage, Hz: frequency Load information Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%. Indicates overload. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 22: Audible Alarm

    Beeping once every 2 minutes Battery mode Beeping once every 4 seconds Fault mode Beeping continuously Warning Beeping twice every second Overload Beeping once every second Others Fault Beeping continuously © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 23: Single Ups Operation

    Press and hold the “ON” button for 0.5s to turn on the UPS, and the buzzer will beep once. A few seconds later, the UPS will be turned on and enter to Battery mode. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 24: Connect Devices To Ups

    Battery mode or during battery self-test. 2. Suggest charge batteries at least 10 hours before use. Otherwise, the backup time may be shorter than expected. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 25: Battery Mode Operation

    1. Turn off the inverter of the UPS by pressing “OFF” button for at least 0.5s. The buzzer will beep once and the UPS will enter Bypass mode. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 26: Turn Off The Ups Without Utility Power Supply In Battery Mode

    The UPS is in fault mode. Check the troubleshooting table in Section 8 for a list of fault codes. 2. All warning alarms can be muted. Please refer to Section 8.1 for details. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 27: Operation In Fault Mode

    5.14 Operation of Changing Charging Current If using extended battery cabinet(s) and you want to change the charging current, please contact an authorized SurgeX service representative or SurgeX’s Technical Support team. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 28: Lcd Setting

    Hot standby function enable/ disable Battery voltage adjustment Charger voltage adjustment Inverter voltage adjustment Output voltage calibration Charging current setting *Y means that this program can be set in this mode. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 29 You may choose the following output voltage in parameter 3: 208: Output voltage is 208VAC 220: Output voltage is 220VAC 230: Output voltage is 230VAC 240: Output voltage is 240VAC © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 30 60.0Hz. The last two digits will show the current frequency. At is default setting. NOTE: If the UPS is set to CVCF mode, the bypass function will be disabled automatically. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 31 HS: Set the acceptable high frequency for bypass. 50 Hz: Setting range is from 51.0Hz to 54.0 Hz. 60 Hz: Setting range is from 61.0Hz to 64.0Hz. The default value is 54.0Hz/64.0Hz. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 32 2 by pressing “Up” or “Down” key. HS: High voltage point in ECO mode. The setting range is from 5% to 10% of the nominal voltage. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 33 Manual bypass means users manually operate UPS for Bypass mode. For example, pressing OFF button in AC mode to turn into Bypass mode. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 34 AC recovery even without battery connected. NO: Hot standby function is disabled. The UPS is running at normal mode and can’t restart without battery. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 35 *Before making voltage adjustment, be sure to disconnect all batteries first to get the accurate charger voltage. *We strongly suggest using the default value (0). Any modification should be suitable to battery specifications. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 36 For example, if setting value is “+” and “3”, it means the calibrated formula is to add 0.3A. The setting charging current will become 4.3A as shown in left screen. (4A + 0.3A = 4.3A.) © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 37: Operaton Mode/Status Description

    When input frequency is within 46 to 64Hz, the UPS can be set at a constant output frequency, 50 Hz or 60 Hz. The UPS will still charge battery under this mode. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 38 This operation is used to check the battery status. Fault Status When UPS has fault happened, it will display fault messages in LCD panel. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 39: Fault Code

    None Transformer over tem- perature 8.1 Warning Indicator Icon Warning (Flashing) Alarm Overload Beeping twice every second Battery Unconnected Beeping every second Over charge Beeping every second © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 40: Warning Code

    3 times in 30min Low battery Cover of maintain switch is open Bypass unstable Overload Fan failure Boot loader is missing EPO enable Over-temperature on transformer Over temperature Charger failure © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 41: Troubleshooting

    UPS as 43. The icon Then UPS shut down output and restart it. lights on LCD display automatically. and alarm beeps continuously. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 42 Fan is locked or not Check fans and notify The icon dealer. working; or the UPS flash on LCD display temperature is too high. and alarm beeps every second. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

  • Page 43: Storage And Maintenance

    Only persons are adequately familiar with batteries and with the required precautionary measures may replace batteries and supervise operations. Unauthorized persons must be kept well away from the batteries. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...
  • Page 44 It may be toxic. CAUTION Please replace the fuse only with the same type and amperage in order to avoid fire hazards. CAUTION Do not disassemble the UPS system. © 2020 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / ametekesp.com...

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