Traulsen RBC200 Owner's Manual
Traulsen RBC200 Owner's Manual

Traulsen RBC200 Owner's Manual

Blast chiller refrigerators
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OWNER'S MANUAL
Instructions for the installation, operation,
and maintenance of Blast Chiller Models:
This Traulsen unit is built to our highest quality standards. We build our refrigerators, freezers, blast
chillers and heated cabinets this way as a matter of pride. This philosophy has made Traulsen the
leader in commercial refrigeration since 1938. We thank you for your choice and confidence in
Traulsen equipment and we know you will receive many years of utility from this equipment.
All Traulsen units are placed on a permanent record file with the service department. In the event
of any future questions you may have, please refer to the model and serial number found on the name
tag affixed to the unit. Should you need service, however, call us on our toll free number, 800-825-
8220 between 7:30 am and 4:30 pm CST, Monday thru Friday. It is our pleasure to help and assist
you in every possible way.
Please Contact (800) 825-8220 ext. #6115 upon start-up to register your warranty
RB200/RBC200RT & RBC400/RBC400RT Owner/Operators
Please Contact (800) 825-8220 ext. #6112 after installation but before start-up in order to register
your warranty and arrange for a mandatory free Installation Validation & Service Check
(allow at least 72 hours from time of call for this to be performed)
Contact your local Hobart/Traulsen sales representative to arrange for a free on-site
demonstration (after warranty registration and/or installation validation)
FORM NUMBER TR35850 REV. 4/07
Quality Refrigeration
RBC50 (50 lb. capacity undercounter model)
RBC100 (100 lb. capacity reach-in model)
RBC200 (200 lb. capacity roll-in model)
RBC200RT (200 lb. capacity roll-thru model)
RBC400 (400 lb. capacity roll-in model)
RBC400RT (400 lb. capacity roll-thru model)
IMPORTANT WARRANTY NOTES
RBC50 & RBC100 Owner/Operators
P/N 375-60217-00

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Summary of Contents for Traulsen RBC200

  • Page 1 This Traulsen unit is built to our highest quality standards. We build our refrigerators, freezers, blast chillers and heated cabinets this way as a matter of pride. This philosophy has made Traulsen the leader in commercial refrigeration since 1938. We thank you for your choice and confidence in Traulsen equipment and we know you will receive many years of utility from this equipment.
  • Page 2: Table Of Contents

    Thank you for your decision to purchase a Traulsen Blast Chiller. This important piece of food safety equipment is built to our highest standards and will provide you with years of dependable service. However, it is important to note that although this product is designed to chill product from...
  • Page 3: Blast Chiller Installation Checklist

    Insure that paper supply for both printers are properly installed and that the printers themselves are operational (see section IV c. for more details). Models RBC200 & RBC200RT (same for models RBC400 & RBC400RT but please see section III e. for additional installation/assembly instructions) Insure proper clearances, no obstruction to either front louver for at least 12”...
  • Page 4: Blast Chiller Quick Start Checklist

    Blast Chiller Quick Start Checklist Starting a Chill Cycle - All Models Load product into the blast chiller. Both full and partial loads are OK, but for best results evenly distribute product throughout the interior tray slides or roll-in rack. Insert a food probe into the top, bottom and middle level pans.
  • Page 5: Basic Operating Guidelines

    The end cycle temperature should be verified manually with an clean, accurate thermometer as soon as the pre-established chill time elapses. For details about using your Traulsen blast chiller within a cook/chill operation please refer to form number TR99999. F within four hours, for a total chill time °...
  • Page 6: Receipt Inspection

    III. INSTALLATION III. a - LOCATION: Select a proper location for your Traulsen unit, away from extreme heat or cold. Allow enough clearance between the unit and the side wall so that the door (s) may open a minimum of 90 °...
  • Page 7: F-Cord & Plug

    All Traulsen Blast Chill models (except model RBC100 which is supplied with a cord set but no plug) are supplied with a cord & plug attached (for models RBC200 and RBC200RT, the cord and plug supplied is for the self-con-...
  • Page 8: I-Condensate Removal

    90 4 HP air-cooled and 3 HP water-cooled remote condens- ing units are available from Traulsen as an optional ac- cessory. Increased capacity of the remote condensing unit and line sizing will depend on the length and layout of the connecting piping from the remote condensing unit to the Blast Chill unit.
  • Page 9: N-Installing Rbc50 Control Panel

    IV. a - CLEANING THE CONDENSER: The most important thing you can do to insure a long, reliable service life for your Traulsen is to regularly clean the condenser coil. The self-contained condens- ing unit requires regularly scheduled cleaning to keep the finned condenser clean of lint and dust accumula- tion.
  • Page 10: D-Cleaning The Exterior

    For more information on the care of stainless steel finishes, please refer to section XV. V. OTHER V. a - RBC200/RT SERVICE AGENCY CHECK & START-UP: After installation and start-up of models RBC200 or RBC200RT, please contact the Service Department at (800) 825-8220 to arrange for a “Mechanical Installation...
  • Page 11: The Smartchill ® Control

    VI. g - GETTING STARTED: The Traulsen Blast Chiller is designed to chill its respective capacity of hot product from 135 F in approximately 90 minutes if loaded in pans no °...
  • Page 12: Operating The Blast Chill Control

    VII. OPERATING THE BLAST CHILL CONTROL - STARTING A CHILL CYCLE MAIN MENU AIR 35 ° BY TEMP BY PROD BY TIME 08:05:01 MORE Main Menu Display MAIN MENU AIR 35 ° BY TEMP BY PROD BY TIME 08:05:01 MORE BY TEMPERATURE TYPE: CHILL ↓...
  • Page 13 VII. OPERATING THE BLAST CHILL CONTROL - STARTING A CHILL CYCLE VII. a - STARTING A CHILL CYCLE - BY TEMP (cont’d): STEP SIX: Select the “done” probe(s) by pressing the button(s) to the left or right of where that number probe(s) is displayed. Remove all product associated with the “done”...
  • Page 14: B-Starting A Chill Cycle By Time

    VII. OPERATING THE BLAST CHILL CONTROL - STARTING A CHILL CYCLE MAIN MENU AIR 35 ° BY TEMP BY PROD BY TIME 08:05:01 MORE Main Menu Display MAIN MENU AIR 35 ° BY TEMP BY PROD BY TIME 08:05:01 MORE BY TIME TYPE: CHILL ↓...
  • Page 15: C-Starting A Chill Cycle By Product

    VII. OPERATING THE BLAST CHILL CONTROL - STARTING A CHILL CYCLE VII. c - STARTING A CHILL CYCLE - BY PRODUCT: Use of the chilling mode BY PRODUCT allows the operator to select from a listing of chill parameters for various previously programmed products. These products will then be chilled either BY TEMPERATURE or BY TIME, depending upon their individual settings.
  • Page 16 VII. OPERATING THE BLAST CHILL CONTROL - STARTING A CHILL CYCLE VII. d - THE CHILL BY PRODUCT FEATURE - PRODUCT LIST: Any product from the PRODUCT LIST can be chilled using the BY PROD mode, once it has been enabled in Setup Products (page 22).
  • Page 17: E-Refrigerated Hold Mode

    VII. OPERATING THE BLAST CHILL CONTROL - HOLD MODE & DEFROST VII. e - REFRIGERATED HOLD MODE: At the completion of a chill cycle, regardless of the mode used, the Traulsen blast chiller reverts to normal refrigerated holding mode of 37 can also be manually selected at any time (i.e.
  • Page 18: G-Printing Batch/Chill Cycle Data

    VII. OPERATING THE BLAST CHILL CONTROL - PRINTING VII. g - PRINTING BATCH/CHILL CYCLE DATA: Once a chill cycle is complete, data can be printed. MAIN MENU BY TEMP BY TIME 08:05:01 Press to select DATA. Press to change to a previous date. For multi-batching, press to select probe.
  • Page 19: H-Set-Up Products

    VII. OPERATING THE BLAST CHILL CONTROL - SET UP PRODUCTS VII. h- SET-UP PRODUCTS: Pages 15 and 16 describe the chill BY PRODUCT mode, where the operator can choose from a preprogrammed list of product chill parameters. As shipped from the factory, only two products on the list are enabled and ready from immediate use (chicken parts and vegetable soup).
  • Page 20 VII. OPERATING THE BLAST CHILL CONTROL - SET UP USERS MAIN MENU AIR 35 ° BY TEMP BY PROD BY TIME 08:05:01 MORE MAIN MENU AIR 35 ° BY TEMP BY PROD BY TIME 08:05:01 MORE MAIN MENU 08:06:01 HOLD PROD PRINT DEFROST SETUP...
  • Page 21 VII. OPERATING THE BLAST CHILL CONTROL - SYSPAR VII. i - ACCESSING SYS PAR SETTING LEVEL: SYS PAR represents the supervisor level of access to the SmartChill allowing on-site adjustment to the factory preset operating parameters. To enter the SYSPAR access level please follow the below procedure. STEP ONE: From the MAIN MENU, select MORE by pressing the button to the right of where this is shown on the display.
  • Page 22 VII. OPERATING THE BLAST CHILL CONTROL - SYSPAR VII. j - SYSPAR - SETTING THE VARIOUS CONTROL FEATURES: By accessing SYSPAR (system parameters), the operator can adjust many control features to better suit their operational needs, such as: Clock Settings, Probes, Temperature Scale (F or C), Alarm Settings and Chill Parameters.
  • Page 23: Smartchill ® Communications

    VIII. SMARTCHILL VIII. a - INTRODUCTION: All Traulsen SmartChill equipped blast chiller models are supplied from the factory capable of on-line communi- ® cations. However, an optional software/hardware kit is required to make this compatible with your PC. Use of this provides many user advantages, such as: •...
  • Page 24: Glossary

    Alarms: Sets buzzer intervals after Door is Open or when to be notified that the Compressor needs to be Cleaned. By Temp: Chill cycle that terminates when the probes reach the Target Temperature. By Time: Chill cycle that terminates after a set amount of time has lapsed. By Prod: Chill cycle that terminates after a particular product’s specified chill parameters are met (the parameters can be set either By Temp or By Time with specific cut-offs for a particular product.
  • Page 25: Replacement Parts List

    DOOR - HINGED RIGHT RBC100 TRAY SLIDE RBC100 PRINTER COVER ALL MODELS STANDARD PRINTER PAPER ALL MODELS LABEL PAPER ALL MODELS SMART PROBE RBC200/200RT LOUVER ASSEMBLY RBC200/200RT ROLL-IN RAMP RBC200/200RT RECORD/LABEL PRINTER RBC200/200RT PRINTER COVER RBC200/200RT DOOR - HINGED LEFT RBC400/400RT...
  • Page 26: Summary Of Error Messages

    XI. SUMMARY OF ERROR MESSAGES SYSTEM/CONTROL ERROR CURRENT PROBE IS BAD CHECK FOOD PROBES PLUGGED IN EXIT CHILLING AIR: ° ° 2 37 ° STOP/RESET FAILED PROBE (#1) SYSTEM/CONTROL ERROR CHILL TIME EXCEEDED CONTACT SERVICE! EXIT SYSTEM/CONTROL ERROR DEFROST FAILURE CONTACT SERVICE! EXIT SYSTEM/CONTROL ERROR...
  • Page 27: Warranty Information

    TRAULSEN’S standard warranty does not apply to Export Sales. Rather, for a period of one (1) year from date of original installation not to exceed Fifteen (15) months from date of shipment from factory, TRAULSEN: will replace, F.O.B.
  • Page 28: Mechanical Trouble Shooting Guide

    Electric door heater malfunction. Call for service. Traulsen 4401 Blue Mound Road Fort Worth, TX 76106 Phone: (800) 825-8220 Fax-Svce: (817) 740-6757 Website: www.traulsen.com © 2006 Traulsen - All Rights Reserved HOURS OF OPERATION: Monday thru Friday 7:30 am - 4:30 pm CST...

This manual is also suitable for:

Rbc200rtRbc400Rbc400rtRbc50Rbc100

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