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Technical Communication Metrohm AG CH-9100 Herisau techcom@metrohm.com This documentation is protected by copyright. All rights reserved. This documentation has been prepared with great care. However, errors can never be entirely ruled out. Please send comments regarding possible errors to the address above.
Replacing fuses ..............16 3.3.3 Switching the instrument on and off ........17 Connecting a computer ............18 3.4.1 Connecting the 895 Professional PVC Thermomat and the computer ................18 4 Operation Thermomat method ............20 Calibration functions ............21 4.2.1...
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Cleaning the accessories ............27 5 Operation and maintenance General notes ..............29 5.1.1 Care ..................29 5.1.2 Maintenance by Metrohm Service .......... 29 5.1.3 Cleaning the instrument ............30 6 Troubleshooting Problems ................32 7 Technical specifications General data ................ 36 Temperature control and measurement ......
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■■■■■■■■■■■■■■■■■■■■■■ Table of figures Table of figures Figure 1 Front 895 Professional PVC Thermomat ..........6 Figure 2 895 Professional PVC Thermomat rear ..........7 Figure 3 Instrument display ................8 Figure 4 Nitrogen supply connector .............. 10 Figure 5 Equipping the reaction and measuring vessels .........
The measurements at the individual measuring positions can be started individually for this. The 895 Professional PVC Thermomat is controlled by means of the StabNet computer software and a computer that is connected via the USB interface. Up to 4 instruments can be controlled and monitored by each computer, hence allowing a maximum of 32 samples to be analyzed at the same time.
WARNING This symbol draws attention to a possible biological hazard. CAUTION This symbol draws attention to possible damage to instruments or instrument parts. NOTE This symbol highlights additional information and tips. ■■■■■■■■ 895 Professional PVC Thermomat...
Flammable substances WARNING The heating block of the 895 Professional PVC Thermomat can be heated to 229.9 °C. Flammable substances may ignite at such temperatures. Adjust the oven's maximum heating temperature to the sample that is to be analyzed.
Set up the instrument in a well-ventilated location (e.g. fume cup- ■ board). Keep all sources of flame far from the workplace. ■ Clean up spilled liquids and solids immediately. ■ Follow the safety instructions of the chemical manufacturer. ■ ■■■■■■■■ 895 Professional PVC Thermomat...
The correct disposal of your old instrument will help to prevent negative effects on the environment and public health. More details about the disposal of your old instrument can be obtained from your local authorities, from waste disposal companies or from your local dealer. ■■■■■■■■ 895 Professional PVC Thermomat...
2.1 Front of the instrument 2 Overview of the instrument Front of the instrument Figure 1 Front 895 Professional PVC Thermomat Silicone tubing (6.1816.010) Measuring vessel cover (6.0913.130) For connecting the reaction vessel to the Contains an integrated conductivity measur- measuring vessel.
■■■■■■■■■■■■■■■■■■■■■■ 2 Overview of the instrument Rear of the instrument Figure 2 895 Professional PVC Thermomat rear Electrode connector Air supply connector For connecting the conductivity measuring For connecting the FEP tubing 250 mm. cell integrated in the measuring vessel cover.
Shows the gas flow measured on block A Shows the measured conductivity. (gray background: gas flow switched off; Dash (-) is displayed = Conductivity cannot white background: gas flow switched on). be displayed (no sensor connected or no valid measuring signal). ■■■■■■■■ 895 Professional PVC Thermomat...
The instrument should be protected against excessive temperature fluctua- tions and direct sunlight. NOTICE In order to improve accessibility of the measuring positions, the instru- ment can also be placed on the optionally available turning ring (6.2059.000). ■■■■■■■■ 895 Professional PVC Thermomat...
Nitrogen supply connector "Air/N in" connector The following accessories have to be mounted on the rear of the 895 Pro- fessional PVC Thermomat for the feed line: Mount the accessories for the external nitrogen supply as follows: 1 Mounting the connection tubing Screw one end of the connection tubing (6.1805.030) (150 cm)
10 Tubing adapter M8/olive (6.1808.050) For connecting the silicone tubing to the In opening. 11 Opening "Out" 12 Opening "In" For removing the nitrogen from the measur- For supplying the nitrogen to the measuring ing vessel. vessel. ■■■■■■■■ 895 Professional PVC Thermomat...
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This slightly lubricates the glass and facilitates removal of the covers after the measurement. Place the reaction vessel cover on the reaction vessel. ■ NOTICE The air tube must be in a vertical position in the reaction vessel. ■■■■■■■■ 895 Professional PVC Thermomat...
Inserting vessels / Establishing tubing connections After you have assembled the reaction and measuring vessels, insert them in the 895 Professional PVC Thermomat and establish the tubing connec- tions (see chapter 2.1, page 6) as follows: 1 Inserting the measuring vessel Fill distilled water into the measuring vessel.
3.2.4 Mounting the exhaust air collection tube The optional exhaust air collection tube (6.2757.000) can be mounted on the 895 Professional PVC Thermomat for targeted removal of the exhaust air. NOTICE A total of 8 pieces of silicone tubing (6.1816.010) (220 mm) are required in addition to the exhaust air collection tube.
Unplug the power plug immediately if you suspect that moisture has ■ gotten inside the instrument. Only personnel who have been issued Metrohm qualifications may ■ perform service and repair work on electrical and electronic parts. Connecting the power cord...
Proceed as follows to replace defective fuses: 1 Pulling out the power cord Pull the power cord out of the power socket of the 895 Profes- ■ sional PVC Thermomat. 2 Removing the fuse holder Release the fuse holder located on the rear of the instrument ■...
■■■■■■■■■■■■■■■■■■■■■■ 3 Installation 3.3.3 Switching the instrument on and off The 895 Professional PVC Thermomat is switched on and off using the power switch (2-3). The instrument display is switched on when the instrument is switched on. Figure 7 Instrument display with instrument name...
Connect and set up the 895 Professional PVC Thermomat as follows: 1 Establish a connection between the USB interface (2-10) of the 895 Professional PVC Thermomat and the required USB interface on the computer using the USB cable (6.2151.130).
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■■■■■■■■■■■■■■■■■■■■■■ 3 Installation NOTICE You will find detailed information regarding the StabNet com- puter program in the Tutorial. The instrument name entered in the configuration must appear on the instrument display (3-3). ■■■■■■■■ 895 Professional PVC Thermomat...
50 µS/cm has been achieved. The induction time is the time that is required to reach the break point of the conductivity curve. This method is used for testing PVC at all stages of fabrication and for testing stabilizers. ■■■■■■■■ 895 Professional PVC Thermomat...
The cell constants can be either entered manually or determined automat- ically by means of a defined standard solution, e.g. the conductivity stan- dard 100 µS/cm (6.2324.010). NOTICE You will find detailed information regarding the StabNet computer program in the Tutorial. ■■■■■■■■ 895 Professional PVC Thermomat...
FEP tubing 250 mm (6.1805.080) Pt100 temperature sensor (6.1111.010) For supplying air into the reaction vessel. Thread adapter M8/M6 (6.1808.090) O-ring (6.1454.040) Temperature sensor opening Connector For inserting the temperature sensor. For connecting the thread adapter M8/M6. ■■■■■■■■ 895 Professional PVC Thermomat...
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895 Professional PVC Thermomat. Connect the temperature sensor to the Pt100 connector (2-9) on ■ the rear of the 895 Professional PVC Thermomat. NOTICE You will find detailed information regarding the StabNet computer program in the Tutorial.
Insert the measuring vessels with the measuring vessel covers into ■ the openings provided for this on the 895 Professional PVC Ther- momat while carefully guiding the connector plugs of the cover into the electrode connectors.
A area and select a Method for block A. If required, also select a method for block B. ■ NOTICE Different methods with different temperatures and gas flows can be selected for block A and block B. ■■■■■■■■ 895 Professional PVC Thermomat...
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If required, also switch on the heater for Block B. ■ The color of the temperature display on the 895 Professional PVC Thermomat changes to red during the heating phase. The color of the temperature display on the 895 Professional PVC Thermomat changes to green once the setpoint temperature has been reached.
Screw the pieces of FEP tubing 250 mm to the M8/M6 thread ■ adapters of the reaction vessel covers and the air supply connec- tors of the 895 Professional PVC Thermomat. Insert the prepared reaction vessels into the recesses of the heat- ■...
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Clean the silicone tubing with acetone or 2-propanol or in the ■ dishwasher and rinse with distilled water. Pre-clean with dishwashing detergent in the case of severe con- tamination. Then heat the silicone tubing in the drying oven for 2 hours at ■ 80 °C. ■■■■■■■■ 895 Professional PVC Thermomat...
5.1.2 Maintenance by Metrohm Service Maintenance of the 895 Professional PVC Thermomat is best carried out as part of annual service, which is performed by specialist personnel from Metrohm. If you are frequently working with caustic and corrosive chemi- cals, we recommend a shorter maintenance interval.
■ sockets) from moisture. If you suspect that moisture has gotten into the instrument, discon- ■ nect the instrument from the energy supply. Then, notify Metrohm Service. Only personnel who have been issued Metrohm qualification may ■ perform service and repair work on electric and electronic parts.
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NOTICE If the suspicion arises that liquids have found their way into the product, disconnect the instrument from the power grid and con- tact your Metrohm service engineer. NOTICE Water or ethanol can be used as a cleaning medium. NOTICE The connectors at the rear of the product must only be cleaned with a dry cloth.
Only use new, unused reaction vessels. ■ The reaction vessels used Only use new, unused reaction vessels. are scratched on the inside. ■■■■■■■■ 895 Professional PVC Thermomat...
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Check whether the Sample temperature ■ and the Temperature correction are indi- cated correctly in the method. See also: The induction times are not reproducible for multiple determina- tions. ■■■■■■■■ 895 Professional PVC Thermomat...
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These resi- red in previous dues are then transferred measurements. to the measuring vessel with the flow of warm air during a new measure- ment. ■■■■■■■■ 895 Professional PVC Thermomat...
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Increase the value for time or conductivity. ■ before the endpoint. Deactivate time or conductivity as stop cri- ■ terion. ■■■■■■■■ 895 Professional PVC Thermomat...
< 0.3 °C ature difference between different measuring posi- tions per block Temperature fluc- typ. < 0.1 °C tuations (With operating temperature attained, reaction vessels inserted and identically filled and 20 L/h air throughput.) ■■■■■■■■ 895 Professional PVC Thermomat...
7 Technical specifications Shutdown temper- 260 ± 15 °C ature (Resetting and troubleshooting carried out by Metrohm Service.) Heating time for approx. 45 min (from 20 °C to 120 °C) the instrument approx. 60 min (from 20 °C to 220 °C) External tempera- <...
Fuse Diameter 5 mm, length 20 mm 4.0 ATH (slow-acting) Ambient temperature Nominal function +5 - +45 °C range (at 20 - 80% humidity) Storage –20 - +70 °C Transport –40 - +70 °C ■■■■■■■■ 895 Professional PVC Thermomat...
383 mm Height 277 mm (without accessories) Depth 393 mm Weight 15.4 kg (without accessories) ® Cover material Baydur 110 FR-6 with flame retardation for fire class UL94VO, CFC- free Base material Steel sheet, coated ■■■■■■■■ 895 Professional PVC Thermomat...
Downloading the accessories list 1 Enter https://www.metrohm.com/ into your Internet browser. 2 Enter the article number (e.g. 895) into the search field. The search result is displayed. 3 Click on the product. Detailed information regarding the product is shown on various tabs.
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