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SUGATSUNE LAMP FD80-AFH Installation Manual

Heavy duty aluminium frame sliding door (surface mount roller, two-way soft close)

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FD80-AFH HEAVY DUTY ALUMINUM FRAME SLIDING DOOR
(Surface Mount Roller, Two-way Soft Close) Installation Manual
Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
ABOUT THE PRODUCT
This product is a parts set for heavy duty aluminum frame sliding door
system for indoor use.
Two-way soft closer enables two-way soft closing movement for both
direction.
SPECIFICATIONS
Without Intermediate
Door width
804 mm – 900 mm
Max.Door height
Min.Door thickness
Max.Door weight
Height adjustable range
・    T he closing speed of the soft closing type door may change due to
ambient temperature, operating method or installation quality.
・    R ecommended ambient temperature range is 5 to 40 degrees centigrade.
FOR YOUR SAFE WORK AND CORRECT INSTALLATION
Meaning of symbols
Warning
Prohibited
Caution
WARNING:
If these warnings are not followed, it may result in death or serious injury.
This (sliding door system) should be installed by an experienced person who has correct knowledge. If the system is not
installed correctly, the door will not operate smoothly, and or may cause injury.
It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks
upon opening/closing the door. A frame with poor strength might result in improper and slower movement of the door. In
the worst case, the door might drop down and cause injury.
Do not try to use this product for any other purposes other than originally intended for. Do not use the parts for applications
that are out of specification.
Do not disassemble nor modify any parts than those described in this document.
Caution:
If these cautions are not followed, it may result in injury or damage.   
Make sure to follow the designated measurements and specifications as well as horizontal and verticals angles. Make sure
that the frame is not warped, since it may affect the movement of the door.
If cutting any parts, make sure to remove any burr before installation. Also check the upper track for any left-over burr or
scrap and remove these.
This (sliding door system) is a part for architectural fittings. After installation, make sure to test the finished product
thoroughly to ensure that it is well-functioning and safe.
Make sure to test the screws for slack at regular intervals (one month from first usage, half year and then one time every
year is recommended).
To avoid damaging of aluminum frame, carry out installation work on clean floor.
Please use the tempered glass. It is recommended to use shatter-proof film on the glass.
When installing "pocket door" specification, make "easy-maintenance" structure. For example, use removable panel.
With Intermediate
support ⑬
support ⑬
804 mm – 1500 mm
2200 mm
2500 mm
5 mm or 6 mm
80 kg
4 mm upward, 4 mm dounward
Required
Part No.FD80DHCMP-AF
  
1

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Summary of Contents for SUGATSUNE LAMP FD80-AFH

  • Page 1 FD80-AFH HEAVY DUTY ALUMINUM FRAME SLIDING DOOR (Surface Mount Roller, Two-way Soft Close) Installation Manual Part No.FD80DHCMP-AF Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation. Please keep this manual at hand for future reference. ABOUT THE PRODUCT ●...
  • Page 2: Component Parts

    COMPONENT PARTS Parts set (FD80DHCMP-AF) per door ① Two-way Soft Closer (surface mount) + Trigger ② Upper roller (surface mount) ③ Floor guide S Accessory screw : Pan head tapping screw 4 x 45 ………………………………… 4 pcs (not needed for this set) Accessory screw : Pan head tapping screw Accessory screw : Bind head Countersunk head tapping screw 4 x 30( φ...
  • Page 3 INSTALLATION DRAWING ( EXAMPLE ) Refer to page 4 about the dimensions of the doors and glass panels. DW-483+DN Trigger1 Double sliding Trigger2 DN+60 40(Overlap) Part set:Use 2 sets of FD80DHCMP-AF Trigger2 DN+60 Door end when fully closed DW-483+DN Trigger1 Door width DW Margin DN DW+DN...
  • Page 4 DIMENSIONS OF DOORS (Cut off after the decimal point for the divided dimensions.) ■ Drawing of installed door DW (Door width) 40 (Door thickness) FW (Opening width) DH (Door height) = FH−64    FW+DN (Margin) +40 Single sliding DW (Door width) = FW+40   ...
  • Page 5: Installation Procedure

    INSTALLATION PROCEDURE This procedure explains installation of single sliding door system. Cutting and hole processing of standard length parts Caution ・ Cut carefully so the cut edge is square to avoid bias and skewing. ・    M ake sure to remove any burr. Also check the upper track for any left-over burr or scrap and remove these.
  • Page 6  Processing of Vertical frame⑧ - Step 1 DH (Door height) -30 M4 threading Min. depth 20 mm 2 holes at each end. Processing of Vertical frame⑧ - Step 2 Drill holes according to the quantity of Intermediate support. Hole A only if there is no Intermediate support Hole A + B for 1 Intermediate support Hole A + B...
  • Page 7: Assembling Parts

    Assembling parts  Disassembling Rollers Remove upper roller bracket and holder. ①② Upper roller Remove (①②) Holder (①②) Bracket  Assembly of parts for track   (1) Assemble the parts in order of ① to ② with care of direction. Trigger catcher (2) Tape around rollers and upper track to prevent drop of (Red colored part) inserted parts.
  • Page 8 Assembling door Caution ・ Coat screw threads with anti-loose material such as "thread locking". ・ During door installation, handle the glass carefully to prevent injury.  Preparation of Horizontal frame⑦ - Upper Plain washer 5 (Accessory of ④ ) Spring lock washer 5 (Accessory of ④ ) Hexagon socket button head screw M5 x 16 (Accessory of ④...
  • Page 9  Insertion of glass - Step 1 ⑩ Gasket Horizontal length: DW (Door width) - 50 Bottom side Glass ⑩ Gasket Vertical length: GH (Glass height)  Assembly of Intermediate support⑬, when used Bottom side ⑭Gasket Horizontal length: DW (Door width) - 50 Glass ⑬Intermediate support ⑥Hexagon socket head...
  • Page 10  Insertion of glass - Step 2, when Intermediate support is used Bottom side ⑭Gasket Horizontal length: DW (Door width) - 50 Glass Glass ⑩ Gasket Vertical length: GH (Glass height) When using more than two Intermediate supports, repeat procedures 4-4 to 4-5.  Assembly of Horizontal frame⑦...
  • Page 11  Assembly of Vertical frame⑧ ⑥Hexagon socket head cap screw M6 x 30 ⑩Gasket Vertical length: GH (Glass height) ⑥Hexagon socket head Bottom side cap screw M4 x 30 Glass Glass ⑥Hexagon socket countersunk head screw M4 x 25 ⑤Corner part Top side You may find the Gasket coming off from the frame.
  • Page 12 Hanging the door Caution Be sure to have someone with knowledge and experience assist you. (2) (1) ③Floor guide S (1) Put a support below the door to be hanged. Tilt the door as shown in the figure, and set the Floor guide S ③ to the groove of the bottom Horizontal frame ⑦...
  • Page 13 Adjustment of door height (1) Remove the support under the door. (3) After adjusting the door, pull the wrench at a right angle away from the door. (2) Turn the bolt and adjust the height of the door. Make sure the width across flats of the bolt head is as shown in the figure*. The height adjustment range is +4 mm to -4 mm from factory setting (totally 8 mm).
  • Page 14: Troubleshooting

    HOW TO REMOVE DOOR (3) Pull out the Upper roller from the Bracket. Holder (①②) P e r i o d i c a l ・ Clean inside of track. I n s p e c t i o n ・...