BIRO F2000 Operation, Service Manual & Parts List

Abm food former
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ABM FOOD FORMER
MODELS
F2000 – F3000 - F4000 - B1200 – HD3000
OPERATION & SERVICE MANUAL &
PARTS LIST
* IMPORTANT SAFETY NOTICE *
This Manual contains important
safety instructions which must
be strictly followed when using this equipment.
Item No. #356-2-10-1

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Summary of Contents for BIRO F2000

  • Page 1 ABM FOOD FORMER MODELS F2000 – F3000 - F4000 - B1200 – HD3000 OPERATION & SERVICE MANUAL & PARTS LIST * IMPORTANT SAFETY NOTICE * This Manual contains important safety instructions which must be strictly followed when using this equipment.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION Page Warranty…………………………………………………………. 3 Reliability………………………………………………………… 3 GENERAL TECHNICAL FEATURES Description……………………………………………………….. 4 Main features…………………………………………………….. 4 Safety devices……………………………………………………. 5 Components description…………………………………………. 5 Overall measurements…………………………………………… 6 INSTALLATION Packing check……………………………………………………. 6 Placing the machine……………………………………………… 6 Electrical connections……………………………………………. 6 Control panel…………………………………………………….. 7 Operating test…………………………………………………….
  • Page 3: Warranty

    WARRANTY The installation, the starting, and the operating of the machine must be performed by skilled personnel only, who knows the machine. The personnel assigned to the assistance and maintenance must always follow the instructions contained in the manual. The food forming machine must be used by trained personnel only.
  • Page 4: General Technical Features

    GENERAL TECHNICAL FEATURES Description • The ABM Food Forming machine is characterized by: • Compactness and small overall measurements and with special features, able to satisfy the producing requirements of both the great and the small distribution; • Reliability and safety in the operation and the cleaning processes; •...
  • Page 5: Safety Devices

    Safety Devices The Food Forming Machine is equipped with the following protection and safety devices: • Safety micromagnet on the hopper; • Plastic cover servo-assisted by a micromagnet; • Protection and front cover of the removable parts; • Handle of the paddle optimized to avoid crushing and use of keys or particular tools; •...
  • Page 6: Overall Measurements

    Overall Measurements F2000/4000 Length (A) 620 Width (B) 500 Height (C) 610 Gross Created Weight – 72 kg. Net Uncrated Weight – 67 kg. Hopper capacity – 20 kg. Optional Conveyor Belt – 1850 x 145 Hopper Power – see identification tag Motor Power –...
  • Page 7: Control Panel

    Control Panel • Starting switch (automatic/manual) (1) • Red stop button (2) • Machine operating signal lamp (3) • Machine stop signal lamp (4) • Handle for speed regulation (5) (only for model at variable speed) Note – in the Model F4000 the regulation of the speed and the quantity of hamburgers is made by rotating the regulating handle with a quantity of products variable from…...
  • Page 8: Loading The Automatic Paper Attachment

    • During the operation, when lifting the front drum protection, the machine must stop. • To continue, close drum protection, turn the operating switch again. • During the operation, when rotating the hopper cover, the machine must stop. • To continue, close hopper cover, turn the operating switch again.
  • Page 9: Product Thickness Regulation

    • Reassemble the papering attachment in the guide pins, until the stop click. • Release the spring using the button placed under the papering attachment (2). • Position the papering attachment, freeing the locking lever (2). • Regulate the center of the paper, turning the centering knob (4).
  • Page 10: Loading The Product And Use

    Loading the Product and Use • Open the cover and load the product in the hopper and close the cover again. • Connect the plug to the socket. • Start the machine: push the automatic switch (1). • Regulate the production speed with the regulation handle (2) (only for model with selector).
  • Page 11: Cleaning And Hygiene

    CLEANING AND HYGIENE Complete Cleaning • It is advisable to clean the machine daily or if necessary more frequently, in case it was very dirty or after long periods of inactivity. • The cleaning must be carefully made for the parts in contact with the product. •...
  • Page 12: Disassembly Of The Regulation Drum

    • Disassemble the complete conveyor from the guide pin. Disassembly of the Regulation Drum • Turn the stop ring nut anti-clockwise, pull the drum and disassemble it from the control pin. Disassembly of the Scraper • Loosen the stop knob of the scraper shaft. •...
  • Page 14 HD 3000 PNEUMATIC RICAMBI CONSIGLIATI RECOMMENDED SPARE PARTS 38001 62600 13700-COMPLETE ASSEMBLY 38003 38002 38006 60900 60600 3800A Complete Assembly CODE DESCRIZIONE DESCRIPTION Q.TY F9338001 CILINDRO 1130160170CP ISO 6432 CILINDER - ISO 6432 F9338002 MR BIT 1/8 04 - FILTRO AIR FILTER F9338003 FIL BIT 1/8 20 RMSA...
  • Page 15 F2000 - F 3000 - F4000 - B1200 - HD3000 12702 11202 06300 12403 12100 Z9CUS 12000 11900 19401 10600 10700 06800 12401 10100 CODE DESCRIZIONE ARTICOLO DESCRIPTION Q.TY F9306300 CUSCIN.51108 40x60x13 BEARING 51108 40x60x13 F9306800 ANELLO TEN. AS 30x42x7 NBR...
  • Page 16: Spare Parts

    F2000 - F 3000 - F4000 - B1200 - HD3000 06800 15100 19402 10301 8501 8500 8501 8500 06300 12600 12500 12600 11201 CODE DESCRIZIONE ARTICOLO DESCRIPTION Q.TY F9306300 CUSCIN.51108 40x60x13 BEARING 51108 40x60x13 F9306800 ANELLO TEN. AS 30x42x7 NBR...
  • Page 17 F2000 - F 3000 - F4000 - B1200 - HD3000 13101 06400 19400 12900 11100 11000 19906 19905 08000 08100 11600 10801 08101 10900 11700 08600 08601 07600 11300 11500 19500 11400 08300 07600 13001 13203 12301 13204 13202 CODE...
  • Page 18 F2000 - F 3000 - F4000 - B1200 - HD3000 Complete Assembly 11800 12201 21500 12800 13400 60600 14300 60900 14200 15400 14600 14500 14400 14401 14700 14901 14800 19202-SHORT 09400 19201-LONG 14902 CODE DESCRIZIONE ARTICOLO DESCRIPTION Q.TY F9309400 NASTRO INOX S.S.
  • Page 19 F2000 - F 3000 - F4000 - B1200 - HD3000 20301 20700 20801 20400 20000 - 20002 - 20003 - 20004 Complete Assembly 21200 21300 20300 21500 20200 20600 21100 20900 21000 20500 25700 CODE DESCRIZIONE DESCRIPTION Q.TY F9320200 MOZZO TAMBURO...
  • Page 20 F2000 - F 3000 - F4000 - B1200 - HD3000 31700 31500 31600 30100 32000 21500 32100 30400 30701 31300 30800 31900 31800 31100 31300 31000 30900 31100 30201 Complete assembly 30300 30500 30600 30202 Complete assembly 30000 Complete assembly...
  • Page 21 F2000 - F 3000 - F4000 - B1200 - HD3000 40302 EXTRA 13700-COMPLETE ASSEMBLY 40300 STANDARD 13601-COMPLETE ASSEMBLY 40500 40202 40201 40100 STANDARD 40102 EXTRA 50102 F4000 12402 50100 STANDARD 50700 50400 12701 50300 50200 CODE DESCRIZIONE DESCRIPTION Q,TY F9312402 BOCC.superiore CUPOLA...
  • Page 22 F2000 - F 3000 - F4000 - B1200 - HD3000 FROM SERIAL NUMBER:1710 77800 115V-60Hz. 77700 220V-50Hz. Z9SCH 220V-50Hz Z9AMR 40403 Z9TCA 115V-60Hz 76400 77500 Z9AMR 76300 76800 K20004 77900 K20003 76200 77100 75300 76100 50801 77200 76000 50800 77000...
  • Page 23 F2000 - F 3000 - F4000 - B1200 - HD3000 13204 F2000/B1200 13201 08800 13300 13500 F3000/HD3000 13203 13201 08900 F4000 13202 13201 08700 13201 75500 75501 76101 77600 76102 CODE DESCRIZIONE DESCRIPTION Q.TY F9308700 CINGHIA F4000 POLY V 508J8 sv...
  • Page 24 F2000 - F 3000 - F4000 - B1200 - HD3000 PNEUMATIC VERSION 3800A 60900 60600 62600 38001 38006 38002 38003 CODE DESCRIZIONE DESCRIPTION Q.TY F9338001 CILINDRO 1130160170CP ISO 6432 CILINDER - ISO 6432 F9338002 MR BIT 1/8 04 - FILTRO...
  • Page 29 WIRING DIAGRAM Models F2000 / F3000 / HD3000 Contents: TR = Transformer 0/115/230 – 0/24 = Motor K1 = Motor Contactor LE = Emergency Signal Lamp PE = Emergency Button LT = Tension Signal Lamp MS1= Security Microswitch TS = Signal Transection...
  • Page 30 WIRING DIAGRAM Model F4000 Contents: TR = Transformer 0/115/230 – 0/24 = Motor K1 = Motor Contactor = Emergency Signal Lamp PE = Emergency Button = Tension Signal Lamp MS1= Security Microswitch = Signal Transection MS2= Security Microswitch Position A = Impulsive Function Selector Functions: S1 Position Ø...
  • Page 31 HD3000 CONVEYOR ASSEMBLY...
  • Page 32 THE BIRO MANUFACTURING COMPANY 1114 W. Main Street Marblehead, OH 43440 USA Ph. 419-798-4451 Fax 419-798-9106 Email: service@birosaw.com...

This manual is also suitable for:

F3000F4000B1200Hd3000

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