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BIRO F1000N Manual

Patty/food former
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MODEL F1000N
PATTY/FOOD FORMER
IMPORTANT NOTICE
This Manual contains important
safety instructions which must
be strictly followed when using
this equipment.
F1000N
1-22-3

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Summary of Contents for BIRO F1000N

  • Page 1 MODEL F1000N PATTY/FOOD FORMER IMPORTANT NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment. F1000N 1-22-3...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page NOTICE TO OWNERS AND OPERATORS ........SAFETY TIPS .

  • Page 4: Notice To Owners And Operators

    No one should use or service this machine without proper training and supervision. All operators should be thoroughly familiar with the procedures contained in this Manual. Even so BIRO cannot anticipate every circumstance or environment in which its products will be used. You, the owner and operator, must remain alert to the hazards posed by the function of this equipment.

  • Page 5: Safety Tips

    ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This Machine BEFORE Cleaning, Servicing or Any Other Reason. NEVER Leave Machine Unattended While the Former is Running. PROMPTLY REPLACE Any Worn or Illegible Warning Labels. USE ONLY BIRO Parts and Accessories Properly Installed.

  • Page 6: Terminology

    TERMINOLOGY Fig. Description Fig. Description Hopper Cover Drum Cover Lock Locking Cap Hopper T-Handle Drum Cover Red Stop Button Cleaner Arm Green Start Button Large Roller Main Power Switch Conveyor Arm Paper Pusher Assembly Small Roller Release Lever Conveyor Belt Pusher Assembly Locking Pin Machine Base...

  • Page 7: Installation

    1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO first. 2. Upon receipt of the machine, check packaging for damage. Be sure to remove all contents prior to disposal of packaging.
  • Page 8 7. Check placement of all warning labels and Manual. Machine is now ready for trained operators to process product. 8. Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or operation of this machine.
  • Page 9 CONVEYOR AND CONVEYOR BELT INSTALLATION 1. Ensure conveyor and conveyor belt are clean prior to installation. 2. Slide the belt over the conveyor arm. With slack on the right side of the belt, insert conveyor arm onto the conveyor support shaft while sliding the belt over the conveyor roller. 3.
  • Page 10 DRUM ADJUSTMENT AND INSTALLATION While the hole diameter is fixed on the former drum, the thickness of the patty is adjustable. See pictures below. 1. Loosen the Black knob or T-handle which presses against the cam. 2. Adjust the cam, by turning it you will notice the thickness or depth of the pusher changes. Adjust to desired depth. Tighten the Black knob or T-handle securing the cam at your chosen depth.
  • Page 11 PAPER PUSHER ASSEMBLY LOADING AND INSTALLATION 1. To Remove Paper Pusher Assembly lift to lock into Release Lever, press locking pin to remove assembly. a. Slide Paper Pusher Assembly from machine. b. Bring Paper Pusher plate and Paper Housing together, locking spring under tension. c.

  • Page 12: Operation

    29° F. as a starting point. Raise the temperature as required, depending on the product and any additives, to achieve optimum forming consistency. 2. Before starting F1000N, have a container or tray for receiving patties at the end of conveyor belt. 3. Plug machine into appropriate and properly grounded power source.

  • Page 13: Cleaning

    • NEVER Spray Water or Other Liquid Substances directly at Motor, Power Switch or any Other Electrical Components. A. CLEANING THE F1000N 1. Turn off and disconnect from power source. Perform lockout/tagout procedures before cleaning. 2. Parts to be removed have been made accessible and can be removed without tools.

  • Page 14: Maintenance

    • NEVER Leave Machine Unattended While the Former is Running. • PROMPTLY REPLACE Any Worn or Illegible Warning Labels. • USE ONLY BIRO Parts and Accessories Properly Installed. GENERAL 1. Machine should be generally inspected every time it is cleaned (at least daily) to ensure that it is in good condition and has not been damaged or tampered with.

  • Page 15: Operator's Notes

    The Paddle must always clear the hopper pins. Replace if neccesary. SWITCHES: The F1000N has three switches, a Main Power Switch, a Green Start Button, and a Red Stop Button. These switches should be inspected and replaced if neccesary.

  • Page 16: Parts Breakdown

    PARTS BREAKDOWN Fig No. Item No. Description Fig No. Item No. Description F9314100 F93M0123 Foot White LED lamp 24V F93M0003 F93M0128 Rear panel Hole plug F93M0040 F93Z1PLR Centering disc Main power switch F93M0085 GVT084 Locking pin Hex nut, M4-0.7, SS F93M0096T Plate cap GVT085...
  • Page 17 HOPPER BASE AND PADDLE DRIVE Fig No. Item No. Description Fig No. Item No. Description F9306300 F93M0079 Bearing 51108 40 x 60 x 13 Seal, 38-56-10 F9308400 F93M0082 Bushing, 40 x 52 x 20, HK4020 O-Ring 3218 F9308401 Ring IR 35 x 40 x 20.5 F93M0110 Grease fitting, M6 F9312101...

  • Page 18: Drum Drive

    DRUM DRIVE Fig No. Item No. Description Fig No. Item No. Description F9306300 GG312 Bearing 51108 40 x 60 x 13 Key 5 x 5 x 14 F9306800 GVT020 Seal AS 30 x 42 x 7 NBR Retaining ring, E28 F9310701 Cam H32 GVT021...
  • Page 19 CLEANER CONTROL Fig No. Item No. Description Fig No. Item No. Description F93M0093 F9319600 Moving shaft Bearing,type 626-2RS, 19 x 6 GG270 F9321500 Spacer Plastic knob GG302 F93M0031 Pinion Wire cleaner locker assembly F93M0041 GG309 Cam, wire cleaner Stud, Wire cleaner locker GVT034 F93M0042 Hub, cam...
  • Page 20 WIRE CLEANER ARM F93M0050 Fig No. Item No. Description F9360900 Wire, SS, 2 foot piece F93M0046ASS Cleaner arm assembly F93M0046F Cleaner arm F93M0047 Top cleaner bar F93M0048 Inner cleaner bar F93M0049 External cleaner bar F93M0050 Wire cleaner assembly F93M0072 Wire tightener F93M0087 Cleaner disc GVT085...

  • Page 21: Motor And Gear Box

    MOTOR AND GEAR BOX 11 & 16 Fig No. Item No. Description Fig No. Item No. Description GVT126 Flat washer, M6, SS F93M0011 Gear box GVT127 Flat washer, M8, SS F93M0013 Pulley F93M0014A GVT135 Motor support Flat washer, 18 od. x 6 id GVT136 F93M0014B Flat washer, 24 od.
  • Page 22 Hopper short pin, 12 x 110 Stop cover pin F9340202 F93M0132A Hopper long pin, 12 x 130 Hopper assembly, F1000N F93M0023 F93M0133A Hopper Hopper cover assembly, F1000N F93M0025 GG136 Sensor tube Aluminum knob F93M0026 GG225 Cap, sensor tube Hopper cover safety switch...
  • Page 23 CONVEYOR BELT DRIVE Fig No. Item No. Description Fig No. Item No. Description GG388 F9308200 Ring UNI 7435 Seal, 20-30-7-DL F93M0030 GVT022 Pinion Retaining ring, E17, SS F93M0032 Support, pinion GVT206 Hex head screw, M6-1.0 x 12, SS F93M0033 Drive shaft, conveyor GVT252 Hex head screw, M10-1.5 x 35, SS F93M0034...
  • Page 24 CONVEYOR BELTS AND ASSEMBLIES 11 - Long Assembly 13 - Short Assembly 9 - Short Arm 10 - Long Arm 6 - Long Belt 7 - Short Belt Fig No. Item No. Description Fig No. Item No. Description F9314500 F9332200 Roller, conveyor, w/ F9332200 Sleeve Bushing F93M0035...
  • Page 25 Hex head screw, M8-1.25 x 30, SS F9321100 GVT328 Spring, locking cap Socket screw, M6 x 20, SS F9321200 GVT435 Thickness cam, old style Set screw cup pt, M5-0.8 x 5, SS Contact Biro Manufacturing for Single Hole Drum Assemblies Sold As Complete...
  • Page 26 Hex head screw, M5-0.8 x 12, SS GVT233 F9321100 Hex head screw, M8-1.25 x 30, SS Spring, locking cap F9321201 GVT457 Thickness cam, new style Set screw flat pt, M5-0.8 x 20, SS Contact Biro Manufacturing for Double Hole Drum Assemblies Sold As Complete...
  • Page 27 PAPER PUSHER BRACKET 13 - ASSEMBLY F93M0084 Fig No. Item No. Description Fig No. Item No. Description F9321500 F93M0070 Plastic knob only Support, Right F93M0076 F93M0059 Guide pin Bushing, JFM-0810-07 F93M0060 F93M0084 Bracket, paper pusher Complete Bracket Assembly F93M0061 F93M0109 Screw, cam adjusting Locking collar F93M0062...
  • Page 28 PAPER PUSHER 1 ASSEMBLY 11 ASSEMBLY F93M0134A F9330201 Fig No. Item No. Description F9330201 Paper pusher assembly F9330400 Paper housing block F9330700 Spring pin F9330701 Knob, paper pusher F9330800 Paper pin F9330900 Plate, paper pusher F9331000 Spring, paper pusher F9331300 Spring, housing block F9331400 Bushing, locking pin...
  • Page 29 ELECTRICAL BOXES 5 ASSEMBLY 4 ASSEMBLY Fig No. Item No. Fig No. Item No. Description Description F93M0075 GVT086 Fan, 115V Hex nut, M6-1.0, SS F93M0088 GVT125 Flat washer, M5, SS Bracket, Inverter box F93M0092B GVT194 Bracket, 115V electric box Hex head screw, M5 x 14, SS F93M0097A GX0710 115V Inverter box assembly...

  • Page 30: Wiring Diagram

    WIRING DIAGRAM...

  • Page 31: Operator's Signature Page

    OPERATOR’S SIGNATURE PAGE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL. I REALIZE THAT THIS MACHINE, IF OPERATED CARELESSLY, CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS. NAME (PRINT) SIGNATURE SUPERVISOR’S...

  • Page 32: Limited Warranty

    The warranty card must be returned to The BIRO Manufacturing Company for proper registra- tion. If no warranty card is returned to BIRO, the warranty period will begin from the date the machine was originally shipped from the factory.

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