BIRO F2000N Operation, Service Manual & Parts List
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BIRO F2000N Operation, Service Manual & Parts List

Abm food former, nsf models
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ABM Food Former
NSF MODELS
F2000N – F3000N - F4000N - B1200N – HD3000N
OPERATION, SERVICE MANUAL &
PARTS LIST
* IMPORTANT SAFETY NOTICE *
This Manual contains important safety instructions
which must be strictly followed when using this equipment.
Item No. #356-8-13-4
REVISED JULY 23, 2014

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Summary of Contents for BIRO F2000N

  • Page 1 ABM Food Former NSF MODELS F2000N – F3000N - F4000N - B1200N – HD3000N OPERATION, SERVICE MANUAL & PARTS LIST * IMPORTANT SAFETY NOTICE * This Manual contains important safety instructions which must be strictly followed when using this equipment.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION Page Warranty…………………………………………………………. 3 Reliability………………………………………………………… 3 GENERAL TECHNICAL FEATURES Description……………………………………………………….. 4 Main features…………………………………………………….. 4 Safety devices……………………………………………………. 5 Components description…………………………………………. 5 Overall measurements…………………………………………… 6 INSTALLATION Packing check……………………………………………………. 6 Placing the machine……………………………………………… 6 Electrical connections……………………………………………. 6 Control panel…………………………………………………….. 7 Operating test…………………………………………………….

  • Page 3: Warranty

    WARRANTY The installation, the starting, and the operating of the machine must be performed by skilled personnel only, who knows the machine. The personnel assigned to the assistance and maintenance must always follow the instructions contained in the manual. The food forming machine must be used by trained personnel only.

  • Page 4: General Technical Features

    GENERAL TECHNICAL FEATURES Description • The ABM Food Forming machine is characterized by: • Compactness and small overall measurements and with special features, able to satisfy the producing requirements of both the great and the small distribution; • Reliability and safety in the operation and the cleaning processes; •...

  • Page 5: Safety Devices

    Safety Devices The Food Forming Machine is equipped with the following protection and safety devices: • Safety micromagnet on the hopper; • Plastic cover servo-assisted by a micromagnet; • Protection and front cover of the removable parts; • Handle of the paddle optimized to avoid crushing and use of keys or particular tools; •...

  • Page 6: Overall Measurements

    Overall Measurements F2000/4000 Length (A) 620 Width (B) 500 Height (C) 610 Gross Created Weight – 72 kg. Net Uncrated Weight – 67 kg. Hopper capacity – 20 kg. Optional Conveyor Belt – 1850 x 145 Hopper Power – see identification tag Motor Power –...

  • Page 7: Control Panel

    Control Panel • Starting switch (automatic/manual) (1) • Red stop button (2) • Machine operating signal lamp (3) • Machine stop signal lamp (4) • Handle for speed regulation (5) (only for model at variable speed) Note – in the Model F4000 the regulation of the speed and the quantity of hamburgers is made by rotating the regulating handle with a quantity of products variable from…...

  • Page 8: Loading The Automatic Paper Attachment

    • During the operation, when lifting the front drum protection, the machine must stop. • To continue, close drum protection, turn the operating switch again. • During the operation, when rotating the hopper cover, the machine must stop. • To continue, close hopper cover, turn the operating switch again.

  • Page 9: Product Thickness Regulation

    • Reassemble the papering attachment in the guide pins, until the stop click. • Release the spring using the button placed under the papering attachment (2). • Position the papering attachment, freeing the locking lever (2). • Regulate the center of the paper, turning the centering knob (4).

  • Page 10: Loading The Product And Use

    Loading the Product and Use • Open the cover and load the product in the hopper and close the cover again. • Connect the plug to the socket. • Start the machine: push the automatic switch (1). • Regulate the production speed with the regulation handle (2) (only for model with selector).

  • Page 11: Cleaning And Hygiene

    CLEANING AND HYGIENE Complete Cleaning • It is advisable to clean the machine daily or if necessary more frequently, in case it was very dirty or after long periods of inactivity. • The cleaning must be carefully made for the parts in contact with the product. •...

  • Page 12: Disassembly Of The Regulation Drum

    • Disassemble the complete conveyor from the guide pin. Disassembly of the Regulation Drum • Turn the stop ring nut anti-clockwise, pull the drum and disassemble it from the control pin. Disassembly of the Scraper • Loosen the stop knob of the scraper shaft. •...

  • Page 13: Wiring Diagrams & Spare Parts Wiring Diagrams

    F2000N - F3000N - F4000N - B1200N NSF / ETL VERSION RECOMMENDED SPARE PARTS 77700 220V/50Hz. 597100 77000 77800 115V/60Hz. 19202 77100 19201 40403 Z9AMR 76800 76600 60900 60600 13701-COMPLETE ASSEMBLY 60000 COMPLETE ASSEMBLY NSF VERSION CODE DESCRIPTION Q.TY F9319201...
  • Page 14 PNEUMATIC VERSION / ALL NSF / ETL VERSION RECOMMENDED SPARE PARTS 62600 38003 38002 38006 38001 13701 Complete Assembly 60900 60600 3800A Complete Assembly CODE DESCRIPTION Q.TY F9338001 CILINDER - ISO 6432 F9338002 AIR FILTER F9338003 FIL BIT 1/8 20 RMSA F9338006 SWITCH F933800A...
  • Page 15 F2000N - F3000N - F4000N - B1200N NSF / ETL VERSION 12702 11202 06300 12403 12100 Z9CUS 12000 11900 19401 10600 10700 06800 12401 10100 F9314100 F9314100 CODE DESCRIPTION Q.TY F9306300 BEARING 51108 40x60x13 F9306800 SEAL AS 30x42x7 NBR F9307000...

  • Page 16: Spare Parts

    F2000N - F3000N - F4000N - B1200N NSF / ETL VERSION 06700 10302 15100 19402 8401 8400 06300 12500 8501 8500 12600 11201 CODE DESCRIPTION Q.TY F9306300 BEARING 51108 40x60x13 F9306700 SEAL AS 30x42x7 NBR F9308300 CHAIN P.8 ISO 9001...
  • Page 17 F2000 - F 3000 - F4000 - B1200 - HD3000 06800 15100 19402 10301 8501 8500 8501 8500 06300 12600 12500 12600 11201 CODE DESCRIZIONE ARTICOLO DESCRIPTION Q.TY F9306300 CUSCIN.51108 40x60x13 BEARING 51108 40x60x13 F9306800 ANELLO TEN. AS 30x42x7 NBR SEAL AS 30x42x7 NBR F9308300 CATENA RCX P.8 semp.ISO 9001 L=568 (570) CHAIN P.8 ISO 9001...
  • Page 18 F2000N - F3000N - F4000N - B1200N NSF / ETL VERSION 13101 06400 19400 12900 11100 11000 19906 08000 19905 08100 11600 10801 08101 11700 10900 08600 08601 07600 11300 11500 19500 11400 08300 07600 13001 13203 12301 13204 CODE DESCRIPTION Q.TY...
  • Page 19 F2000N - F3000N - F4000N - B1200N NSF / ETL VERSION 60000 Complete Assembly 11800 12201 F9319600 G302 12800 13400 60600 14300 60900 14200 15400 14600 14500 14400 14401 14700 14901 14800 09400 19202-SHORT 19201-LONG 14902 CODE DESCRIPTION Q.TY F9309400 S.S.
  • Page 20 F2000N - F3000N - F4000N - B1200N NSF / ETL VERSION 20301 20700 20801 20400 20000 - 20002 - 20003 - 20004 Complete Assembly 21200 21300 20300 G305 20200 20600 21100 20900 21000 20500 25700 CODE DESCRIPTION Q.TY F9320200 ALLUMINIUM FRAME...
  • Page 21 F2000N - F3000N - F4000N - B1200N NSF / ETL VERSION 31700 3160B-135MM 31500 31600 32000 30400 21500 32100 30701 31300 30800 31900 31800 31100 3010B-135MM 31300 31000 30100 30900 31100 30300 30201 Complete assembly 3030B-135MM 30500 30600 30202 Complete assembly...
  • Page 22 F2000N - F3000N - F4000N - B1200N NSF / ETL VERSION 13701-COMPLETE ASSEMBLY NSF VERSION 40302 EXTENDED HOPER 40202 40300 STANDARD 40201 76600 40100 STANDARD 40102 EXTENDED HOPER 12402 50102 F4000 50100 STANDARD 12701 50700 50400 50300 50200 CODE DESCRIPTION...
  • Page 23 F2000N - F3000N - F4000N - B1200N NSF / ETL VERSION 77700 220V-50Hz Z9AMR 40403 77800 115V-60Hz 76400 77500 Z9AMR 76300 76800 K20004 77900 K20003 76200 77100 75300 76100 50801 COMPLETE ASSEMBLY 597800 76000 50800 77000 597100 CODE DESCRIPTION Q.TY...
  • Page 24 F2000N - F3000N - F4000N - B1200N NSF / ETL VERSION 13204 F2000/B1200 13201 08800 13300 13500 F3000/HD3000 13203 13201 08900 F4000 13202 13201 08700 13201 75500 75501 76101 77600 76102 CODE DESCRIPTION Q.TY F9308700 BELT - F 4000 PJ 457 J8...
  • Page 25 F2000N - F3000N - F4000N - B1200N NSF / ETL PNEUMATIC VERSION 3800A COMPLETE ASSEMBLY 60900 60600 62600 38001 38006 38002 38003 CODE DESCRIPTION Q.TY F9338001 CILINDER - ISO 6432 F9338002 AIR FILTER F9338003 FIL BIT 1/8 20 RMSA F9338006...
  • Page 31 CONVEYOR BELT FOR HD 3000 EDITION 2014-06-16 0-140616...
  • Page 32 CONVEYOR BELT FOR HD 3000 VT209 VT126 VT032 VA0027 VA0029 VA0046 VA0030 PA39 VA0028 VA0060 VT458 ZZVOL CODE DESCRIPTION PA39 SEAL 25-42-7 VA0027 ROLL OF REFERENCE VA0028 SHAFT OF REFERENCE FOR ROLLER VA0029 SHAFT ALIGNMENT VA0030 DISK VA0046 FLAT WASHER Ø30 VA0060 BEARING 61905-2RS (25-42-9) VT032...
  • Page 33 CONVEYOR BELT FOR HD 3000 VT231 VA0046 VA0059 VA0034 VA0033 F9375504 F9375503 VT126 VT491 VT206 VA0032 VT063 VA0055 VA0057 VT128 VT106 CODE DESCRIPTION F9375503 MOTOR Kw 0,18 - Gr.63 - B14 - 230V SINGLE PHASE - IP55 + CAPACITOR 8µF F9375504 MOTOR Kw 0,18 - Gr.63 - B14 - 115V-60Hz - IP55 + CAPACITOR 25µF VA0032 SHAFT ROLLER MOTOR...
  • Page 34 CONVEYOR BELT FOR HD 3000 VT229 VA0044 VA0043 VT231 VT127 VA0046 VA0042 VT127 VT127 VT105 VA0045 VT238 PA43 VT127 VT105 CODE DESCRIPTION PA43 WHEELS PIVOTING Ø80 SS PIVOTING WHEEL d.80 SS VA0042 SUPPORT BAR VA0043 SHORT LEG VA0044 LONG LEG VA0045 CROSS LEG VA0046 FLAT WASHER Ø30 VT105 ACORN HEX CAP M8-1.25 SS...
  • Page 35 CONVEYOR BELT FOR HD 3000 VA0038 VA0040 VA0035 VA0037DX VA0050 VT127 VT229 VT113 VA0037SX VA0036 VT127 VA0039 VA0041 VA0049 VA0024 VT126 VT206 VA0031 VT104 VT206 VT126 VA0058 VT206 CODE DESCRI PTI ON VA0024 MAIN BODY VA0048 VA0026 VA0025 TILTING BODY VA0026 PLATE FOR TILTING BODY VA0047...
  • Page 36 THE BIRO MANUFACTURING COMPANY 1114 W. Main Street Marblehead, Ohio 43440 U.S.A. Ph. 419-798-4451 Fax 419-798-9106 service@birosaw.com; www.birosaw.com...

This manual is also suitable for:

F3000nF4000nHd3000NB1200nHd3000n

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