Metos 40E Installation And Operation Manual
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Metos 40E Installation And Operation Manual

Viking/viking combi
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VIKING KETTLE
VIKING / VIKING COMBI
ELECTRICALLY HEATED / DIRECT STEAM HEATED
TYPE:
40E, 60E, 80E, 100E, 150E, 200E, 300E, 400E
40EM, 60EM, 80EM, 100EM, 150EM, 200EM, 300EM, 400EM
40S, 60S, 80S, 100S, 150S, 200S, 300S, 400S 40SM,
60SM, 80SM, 100SM, 150SM, 200SM, 300SM, 400SM
Accessories
MIXER
COOLING
AUTOMATIC WATER FILLING
HACCP
Installation and Operation Manual
Translation of the original manual in Finnish
Rev 2.0
(1.8.2017)
From 08. 02. 2010
4215340, 4215341, 4215343, 4215344, 4215345, 4215346, 4215850, 4215851, 4215939, 4215940, 4215941, 4215942, 4215943, 4215944, 4215945, 4215946
4215348, 4215349, 4215350, 4215351, 4215352, 4215353, 4215354 , 4215542, 4215544, 4215545, 4215546, 4215828, 4215539, 4215540, 4215541

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Summary of Contents for Metos 40E

  • Page 1 VIKING / VIKING COMBI ELECTRICALLY HEATED / DIRECT STEAM HEATED TYPE: 40E, 60E, 80E, 100E, 150E, 200E, 300E, 400E 40EM, 60EM, 80EM, 100EM, 150EM, 200EM, 300EM, 400EM 40S, 60S, 80S, 100S, 150S, 200S, 300S, 400S 40SM, 60SM, 80SM, 100SM, 150SM, 200SM, 300SM, 400SM...

  • Page 2: Table Of Contents

    Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI CONTENTS General ...............................4 1.1. Symbols used in the manual ........................4 1.2. Symbols used on the appliance ........................4 1.3. Checking the relationship of the appliance and the manual ................4 Safety .................................6 2.1. General ................................6 2.2.
  • Page 3 Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 6.2.2. Installation on surface installation frames ....................34 6.3. Electrical and water connections .......................34 6.3.1. Electrical connection ..........................34 6.3.2. Water connection, electrically heated models...................35 6.3.3. Water connection, steam heated models ....................35 6.3.4. Steam and condensate connections (steam heated models) ..............36 6.4.

  • Page 4: General

    General Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI General Carefully read the instructions in this manual as they contain important information regarding proper, ef- fi cient and safe installation, use and maintenance of the appliance. Keep this manual in a safe place for eventual use by other operators of the appliance. The installation of this appliance must be carried out in accordance with the manufacturer’s instructions and following local regulations.
  • Page 5 General Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI This manual covers the following Viking and Viking Combi kettles and all their options: • Electrically heated Viking kettles 40, 60, 80, 100, 150, 200, 300 and 400 liters • Direct steam heated Viking kettles 40, 60, 80, 100, 150, 200, 300 and 400 liters •...

  • Page 6: Safety

    Safety Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Safety 2.1. General Modifying the equipment without the approval of the manufacturer invalidates the manufacturer’s prod- uct liability. To further improve safety during installation, operation and servicing, the operator and the personnel responsible for installing and servicing the appliance should read the safety instructions carefully.

  • Page 7: Warnings

    Safety Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 2.4. Warnings Please take careful note of the following instructions and warnings. Further on in this manual, there are STOP warnings which are to be noted in special operation situations. To prevent damage and accidents, please read the whole manual before attempting to operate the appliance.

  • Page 8: Functional Description

    Functional description Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Functional description 3.1. Operating principle The electrically heated Viking kettle is heated by steam generated with heating elements. The steam generator is situated below the kettle. The steam jacket reaches the upper edge of the kettle. The cooking procedure is regulated with a stepless power regulator.

  • Page 9: Construction And Control Panel

    Functional description Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 3.2. Construction and control panel The main features of the Viking kettle are described in the following pictures. 1. Safety block 2. Safety lid 3. Safety grid for opening (option) 4. Lid hinge 5.
  • Page 10 Functional description Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Fixing screw of lid Cover for lid opening Safety grid for lid opening Safety switch Spout for kettle fi lling Faucet for cleaning hose Level control of steam generator (electrically heated models) Control valve of kettle jacket (steam heated models)

  • Page 11: Controlpanel

    Functional description Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 3.2.1. Controlpanel 1. ”Kettle ON” indicator 2. Emergency/stop button 3. Power regulator 4. ”Low water level” indicator (electrically heated models) ”Steam supply open” indicator (steam heated models) 5. Tilting switch 1. Power regulator 2.

  • Page 12: Operating Instructions

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Operating instructions All personnel using the appliance must be given training in how the appliance works by the person respon- STOP sible for staff safety. 4.1. Before use Check the following points before using the kettle. 4.1.1.

  • Page 13: Quarterly

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 4.1.4. Quarterly Check that the safety valve functions correctly: 1. Do the checking when the kettle is empty. 2. Check the water level of the steam generator (electrically heated models). 3. Switch the kettle on by turning the power regulator to position 6.

  • Page 14: Checking The Water Level Of The Steam Generator (Electrically Heated Models)

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 4.1.6. Checking the water level of the steam generator (electrically heated models) It is not allowed to open the control valve of the steam generator if the temperature of the steam jacket STOP of the kettle is over +100°C.

  • Page 15: Total Emptying Of The Kettle Jacket

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 4.1.8. Total emptying of the kettle jacket It is not allowed to open the STOP - control valve of the steam generator (Electrically heated models) - control valve of the kettle jacket (steam heated models) if the temperature of the steam jacket of the kettle is over +100°C.

  • Page 16: Tilting The Kettle

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 4.2.2. Tilting the kettle Open the safety lid of the kettle before tilting and ensure that there is enough space for tilting behind the kettle. The kettle is emptied by turning the tilting switch to the left to position The kettle goes back to its upright/cooking position by turning the tilting switch to the right to position For security reasons, the kettle tilts only when the tilting switch is continuously held turned.

  • Page 17: Mixer Operation (Viking Combi)

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 4.2.4. Mixer operation (Viking Combi) The mixer operates only when the safety lid and the safety grid of the lid opening are attached and closed. If the kettle lid is opened during mixing, the mixing function will be interrupted and it must be restarted using the mixing program selector switch.
  • Page 18 Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI It is easiest to attach the mixing tool to the mixer axle when the kettle is in a tilted position. Push the ring on the mixing tool into the kettle’s mixer axle and fi t the mixing tool in place, while the lifting handle is straight so that the locking device of the lifting handle sets in the groove at the upper end of the mixer axle.
  • Page 19 Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Cover for lid opening Opening the safety grid: 1. Turn the safety grid to an upright position, the slots in the hinges keep it in an open position. If the mixer is running it will stop. Closing the safety grid: 1.
  • Page 20 Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Manual operation of the mixer 1. Make sure that the emergency/stop button is not pressed down. If pressed, release it by turning it clockwise until it jumps up. 2. Choose mixing in one direction by turning the mixing program selector switch (1) from position 0 to position or choose auto-reverse mixing by turning this switch from position 0 to position 3.

  • Page 21: Cooling System (Optional)

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Description of the preset mixing programs The purpose of use, different phases of the program and the mixing speeds are shown in the following table. Program No. phase Duration Speed Seconds/direction Other Continuous 15 rpm 6 cw/6 ccw/6 cw/pause 2 min.
  • Page 22 Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Control valve Connector Cleaning hose 4. Open the control valve by turning the handle parallel to the valve. 5. Turn the 3-way valve in the safety block to the cooling position (downwards). 3-way valve in cooling position (electrically heated models) 3-way valve in cooling position...

  • Page 23: Automatic Water Fi Lling (Option)

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Stopping the cooling 1. Close the faucet. 2. Remove the cleaning hose from the control valve. 3. Turn the 3-way valve to the cooking position (upwards). 3-way valve in cooking position 4.
  • Page 24 Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Basic mode • The appliance is on when the kettle on-off switch is on; 0 appears in the last digit’s position. • Decimal point is illuminating. • The set amount of fi lling has been achieved. The values are 0. •...

  • Page 25: Temperature Display (Option, Viking Combi)

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Settings Maximum fi lling amount • The maximum fi lling amount has been set in the factory according to the kettle size. • The setting is changed by fi rst pushing the button and immediately after that the button for 5 seconds, after which the display value starts to blink.

  • Page 26: After Use

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 4.3. After use 4.3.1. Cleaning the kettle Use of a high pressure hose for cleaning of the kettle is forbidden. STOP Note that it is not allowed to spray the air inlets or the control panel with water when cleaning the kettle STOP with a spray gun.
  • Page 27 Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Using the different parts of the safety lid The safety lid consists of the following parts: the solid lid, the safety grid for the lid opening and the cover for the lid opening. All these parts can be washed in a dishwasher. Solid lid Safety grid for lid opening Cover for lid opening...

  • Page 28: Treatment Of Stainless Steel

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Fitting the parts of the lid 1. Put the solid lid over the kettle and put the lifting arm down so that the guide cone meets the hole on the arm. Also make sure that the smaller guide cone meets the counter hole on the arm. Ensure that the lock pin sets in its lowest position.

  • Page 29: Notes On Service Work

    Operating instructions Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 4.3.3. Notes on service work Kettle/kettle group___________________________ Date of installation_________________________________ Checking the safety valve four times per year: Date Checked by Notes Date Checked by Notes Yearly maintenance: Date Checked by Notes Date Checked by...

  • Page 30: Troubleshooting

    Troubleshooting Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Troubleshooting MALFUNCTION POSSIBLE CAUSE WHAT TO DO The kettle does not heat The emergency/stop button is activated Release the emergency/stop button by turning it clockwise The fuses in the main fuse box are blown/ Change/excite the fuses triggered The kettle is not returned to an upright posi-...
  • Page 31 Troubleshooting Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI MALFUNCTION POSSIBLE CAUSE WHAT TO DO The mixer does not start The emergency/stop button is pressed Release the emergency/stop button by down turning it clockwise The mixing program selector switch is in Turn the switch to one of the four program the 0 position positions...

  • Page 32: Installation

    Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Installation 6.1. Before installation Please observe the following instructions and warnings when planning and carrying out the transport and installation of the kettle in order to reduce the risk of damage, failure or injury. This applies to forwarders, transport personnel, installation professionals and end users alike.

  • Page 33: Industrial Safety During Installation

    Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 6.1.5. Industrial safety during installation Beware of sharp edges of sheet constructions in the kettle pillars when installing the unit. Do not switch the power on, if the unit’s installation area is wet or moist. 6.2.

  • Page 34: Installation On Surface Installation Frames

    Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 6.2.2. Installation on surface installation frames The optional installation frame is to be installed according to the installation drawing. If t e fl oor is not even, it might be necessary to straighten the installation frame to a position nearer to the horizontal by putting some stainless steel spacers between the frame and the fl...

  • Page 35: Water Connection, Electrically Heated Models

    Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 6.3.2. Water connection (electrically heated models) The water connection is to be done according to the installation drawing. Connections to the water tap are to be fi tted with one-way and shut-off valves (not included in delivery). The cold water connection is of size Ø...

  • Page 36: Steam And Condensate Connections (Steam Heated Models)

    Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 6.3.4. Steam and condensate connections (steam heated models) The steam and condensate connections of the Viking combi-kettle must be carried out by a person with STOP professional competence in the fi eld. Improper connections and piping may severely impact the correct function of the kettle.

  • Page 37: Testing The Kettle

    Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Electrically heated models Steam heated models 1. Roller plunger 2. Tilting limit switch - cooking position 3. Tilting limit switch - extreme position 6.7. Testing the kettle Do the following measurements and checks before taking the kettle into use. 6.7.1.
  • Page 38 Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 1. Water inlet funnel 2. Handle of the water inlet valve • Open the water inlet valve, which is under the water inlet funnel, by turning the handle parallel to the valve. •...

  • Page 39: Cooking Mode (Steam Heated Models)

    Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 6.7.2. Cooking mode (steam heated models) Before the kettle is switched on, the kettle jacket control valve must be closed. Do the following: • Check that the kettle is in its upright position. 1.
  • Page 40 Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 1. Green indicator light “kettle ON” 2. Emergency/stop button 3. Power regulator 4. Indicator light for low water level (electrically heated models) Indicator light “steam supply open” (steam heated models) 5. Tilting switch If the safety valve does not open, so latest when the pressure gauge indicates 2 bar, switch off the STOP power by turning the power regulator (3) to position 0 or push the emergency/ stop button (2).

  • Page 41: Testing The Mixer

    Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 6.8. Testing the mixer The basic conditions for the perfect functioning of the mixer are that the kettle is correctly fi xed to the fl oor according to the installation instructions. The kettle and the kettle pillars must also be in a horizontal position.

  • Page 42: Checking The Safety Equipment

    Installation Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI 6.8.2. Checking the safety equipment The mixer must stop when the safety grid or the lid itself is removed. When the lid and the safety grid are replaced, the mixer can be restarted. The mixer must stop immediately when the emergency/stop button is activated.

  • Page 43: Technical Specifi Cations

    Technical specifi cations Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Technical specifi cations Main circuit diagrams Control circuit diagrams Installation drawings Steam supply recommendations (steam heated models) Text part Technical specifi cations...
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  • Page 68 Technical specifi cations Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Steam supply recommendations...
  • Page 69 Technical specifi cations Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Item Type Acces- Specifi cation sory Overall dimensions incl. support pillar WxDxH 40,60 1047x730x900/1070 mm Overall dimensions incl. support pillar WxDxH 80,100 1154x785x900/1070 mm Overall dimensions incl. support pillar WxDxH 150,200 1360x945x900/1070 mm Overall dimensions incl.
  • Page 70 Technical specifi cations Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI Item Type Acces- Specifi cation sory Weight 420 kg Weight 480 kg Transport volume 40,60 1,32 Transport volume 80,100 1,45 Transport volume 150,200 2,01 Transport volume 300,400 2,73 Mixer power 40,60,80,100 0,75 kW Mixer power...
  • Page 71 Technical specifi cations Rev. 2.0 (1.8.2017) VIKING / VIKING COMBI...

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