Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Metos PROVENO S 40
Summary of Contents for Metos PROVENO S 40
- Page 1 COMBI-KETTLE PROVENO S TYPE: 40, 60, 80, 100, 150, 200, 300 CHILL LINE Installation and Operation Manual S/N: 10910511010010 Valid from: 01.11.2005 Rev.: 1.5 Chill Pro S SCE 4222106, 4222107, 4222108, 4222109, 4222110 Chill Pro S DCE 4222111, 4222112, 4222121, 4222122, 4222123...
- Page 3 Dear Customer, Congratulations on deciding to choose a Metos appliance for your kitchen activities. You made an excellent choice. We will do our best to make you a satisfied Metos customer like thousands of customers we have around the world.
- Page 4 2.11.2005 Rev. 1.5...
-
Page 5: Table Of Contents
2.11.2005 Rev. 1. General ......................1 1.1 Symbols used in the manual ..................1 1.2 Symbols used on the appliance ..................1 1.3 Checking the relationship of the appliance and the manual .......... 1 2. Safety instructions ..................2 2.1 General .......................... 2 2.2 Construction of the combi-kettle ................... - Page 6 2.11.2005 Rev. 4.2.12 Possible power failure during timing or EasyRun program ......25 4.2.13 Self-control (HACCP) (option) ................ 26 4.3 After use ........................27 4.3.1 Cleaning ....................... 27 4.3.2 Periodic service ....................30 4.3.3 Service recording ....................30 5. Installation ....................31 5.1 General ........................
- Page 7 2.11.2005 Rev.
- Page 8 2.11.2005 Rev.
-
Page 9: General
2.11.2005 Rev. 1.5 General 1. General Carefully read the instructions in this manual as they contain important information re- garding proper, efficient and safe installation, use and maintenance of the appliance. Keep this manual in a safe place for eventual use by other operators of the appliance. The installation of this appliance must be carried out in accordance with the manufactur- er’s instructions and following local regulations. -
Page 10: Safety Instructions
2.11.2005 Rev. 1.5 Safety instructions 2. Safety instructions 2.1 General The Proveno combi-kettle has been designed and manufactured in compliance with the Directive regarding Safety of Machinery, the Low Voltage Directive, the Directive re- garding Electromagnetic Compatibility and the Directive regarding Pressure Equipment currently in force. -
Page 11: Construction Of The Combi-Kettle
2.11.2005 Rev. 1.5 Safety instructions 2.2 Construction of the combi-kettle The main parts of the combi-kettle are illustrated in the following pictures: Support pillar Safety block Mixer and mixing tool (accessory) Strainer plate (accessory) Emptying valve for steam generator Safety lid Safety grid for fill opening One-grip tap for cleaning jet Control panel... - Page 12 2.11.2005 Rev. 1.5 Safety instructions Safety lid Lifting arm Locking lever of the lid Safety grid for fill opening Safety switch Cover for fill opening Control panel and mains switch Control panel Emergency/stop button Mains switch...
- Page 13 2.11.2005 Rev. 1.5 Safety instructions Control panel Heating Mixer Mixer start and pause Displays for heating and mixer ON/OFF switch Error message lights Stop (to stop the mixer) Starting time Displays for timer, water fill, EasyRun programming and cooling Function time Automatic water fill Manual water fill EasyRun program...
-
Page 14: Safe And Correct Use
(service code, manufacturing number, model, type, year of purchase etc.) and to describe the problem as accurately as possible. Hackman Metos does not take responsibility for any damages in case the operation in- structions and warnings contained in this manual are neglected. -
Page 15: Other Instructions For Correct And Safe Use
2.11.2005 Rev. 1.5 Safety instructions • When tilting the kettle, make sure there are no objects in the space between the ket- tle and the pillars or that no objects can fall there when the kettle is being tilted. • When tilting the kettle, make sure that nobody's fingers, hands or other parts of their body are in danger of getting between the kettle and the pillars. -
Page 16: Changing The Settings And Adjustments
Deliberate disregard of safety devices is prohibited, as it jeopardizes safe work in the kitchen. Hackman Metos does not take responsibility for damages caused by deliberate use of a defective appliance, disregard of the safety precautions by modifying the de- signed operation of the appliance, or neglect of the technical condition, maintenance or service of the appliance. -
Page 17: Functional Description
Such substances are, for example, salt, ace- tic acid, citric acid and lactic acid. 3.1.1 Use for other purposes Metos does not take responsibility for functional troubles or damages caused by misuse or use for other purposes than stated above. 3.2 Construction The construction of the kettle is of stainless steel throughout (AISI 304). -
Page 18: Operation Switches And Indicator Lights
2.11.2005 Rev. 1.5 Functional description 3.4 Operation switches and indicator lights All Proveno's operation switches, except for the central dial, are push buttons. The buttons are activated by a light and gentle push or by holding a button down for some time (2-10 seconds), depending on what function you plan to use. - Page 19 2.11.2005 Rev. 1.5 Functional description Control panel Heating Mixer Mixer start and pause Displays for heating and mixer ON/OFF switch Error message lights Stop (to stop the mixer) Starting time Displays for timer, water fill, EasyRun programming and cooling Function time Automatic water fill Manual water fill EasyRun program...
-
Page 20: Display Messages For The User
2.11.2005 Rev. 1.5 Functional description 3.4.1 Display messages for the user • Blinking number/letter in various fields of the display in general: the appliance is waiting for a value to be set with the central dial (approx. 3 seconds). • Blinking 'PoS' on the temperature display: the kettle is not in the cooking position (completely upright and horizontal). -
Page 21: Operation Instructions
2.11.2005 Rev. 1.5 Operation instructions 4. Operation instructions 4.1 Before use 4.1.1 Preparing the use Daily check before use • Water supply (hot/cold) is open. • No inappropriate objects in the kettle. • Scrapers are correctly attached to the mixing tool. See "Positioning the mixing tool and scraper". - Page 22 2.11.2005 Rev. 1.5 Operation instructions Maintenance information Combi-kettle _________________ Serial No. __________________ Taken into use (date) __________________ Quarterly safety valve check performed Date Remarks Date Remarks Yearly maintenance performed Date Remarks Date Remarks Descaling performed Date Remarks Date Remarks...
-
Page 23: Operation Procedures
2.11.2005 Rev. 1.5 Operation instructions 4.2 Operation procedures 4.2.1 Operating the control panel - General When the appliance is started with the ON/OFF switch, all displays and indicator lights on the control panel illuminate for a short time (display test). After that, 'On' remains on the temperature display and the time on the timer display (if the kettle is fitted with a timer function). -
Page 24: Positioning The Mixing Tool And Scrapers
2.11.2005 Rev. 1.5 Operation instructions 4.2.3 Positioning the mixing tool and scrapers Attach the scrapers by placing the pins on the mixing tool into the holes on the scrapers. After that turn the scraper into place by lifting the scraper’s lower part. Finally pull the scraper forward. -
Page 25: Cooking
2.11.2005 Rev. 1.5 Operation instructions Then turn the handle aside. Make sure that the mixing tool is locked in its place by trying to lift/pull it out of its place by pulling at the mixer blade, for example. 4.2.4 Cooking Switch on the appliance. -
Page 26: Changing The Temperature
2.11.2005 Rev. 1.5 Operation instructions not manage to set the temperature while the temperature display was blinking, press the temperature button again and select the desired temperature with the central dial. Temperature setting and temperatures displayed: 0 - 50°C kettle inner surface temperature on the display 51 - 100°C food temperature on the display 101 - 120°C... - Page 27 2.11.2005 Rev. 1.5 Operation instructions Auto-reverse function When the mixer is running, press the mixer button once. A rotating symbol appears on the left-hand side of the display and the mixer is auto-reversing. Power mixing during mixing When the mixer is running, press and keep pressed the mixer button. A ro- tating symbol appears on the whole display.
-
Page 28: Water Automation
2.11.2005 Rev. 1.5 Operation instructions Stopping the mixer program Press the stop button once. The mixer stops according to the instructions also if the lid is opened. The correct way to stop the mixer is to press the stop or start/pause button: Opening the lid activates the emergency/stop function. -
Page 29: Timer Functions
2.11.2005 Rev. 1.5 Operation instructions When the automatic water fill is completed, the filled amount is shown on the display for 10 seconds, after which the display goes off. The filled amount is saved in the memory until the kettle's control voltage is cut, and it can be displayed by pressing the automatic water fill button once. - Page 30 2.11.2005 Rev. 1.5 Operation instructions After the cooking time has elapsed, ‘HoLd’ appears on the display, in case the cooking temperature is higher than the set holding temperature. Otherwise Proveno holds the food at the set cooking temperature also after cooking. In case the starting time and operation time were saved in the memory before you man- aged to set the times desired, first cancel the timer functions by pressing the start or func- tion buttons for about two seconds.
-
Page 31: Automatic Cooling
2.11.2005 Rev. 1.5 Operation instructions 4.2.10 Automatic cooling Cooling is based on cold tap water circulating in the kettle's steam jacket. Mixing and use of scrapers make the cooling more efficient. The cooling time depends, for example, on the product and the amount to be cooled, the product's initial and end temperature, the flow rate and temperature of the cooling water, as well as mixing operations. -
Page 32: Easyrun Programming
2.11.2005 Rev. 1.5 Operation instructions The ‘Hold’ function is automatically activated and the kettle starts to maintain the reached temperature, i.e. cooling continues when food temperature rises, but the buzzer does not sound. Stopping the cooling Press and keep pressed for about 2 seconds. When the cooling is stopped, the kettle starts immediately automatic water emptying from the kettle's steam jacket. -
Page 33: Possible Power Failure During Timing Or Easyrun Program
2.11.2005 Rev. 1.5 Operation instructions The previously set values are available in the Proveno memory. On the clock display, the starting time and operation time (with letter r in front) alternate. When the program has been activated, all displays show the set values and the indicator light of the PROG button illuminates. -
Page 34: Self-Control (Haccp) (Option)
2.11.2005 Rev. 1.5 Operation instructions • during operation time, letter E + interrupted time in hours and minutes and the re- maining operation time alternate on the display, e.g. E0.12 / r0.46, and the green indicator light on the operation time button is blinking •... -
Page 35: After Use
2.11.2005 Rev. 1.5 Operation instructions 4.3 After use 4.3.1 Cleaning Use of a high-pressure hose is forbidden. High-pressure hoses generate huge amounts of water fog that might contribute to contamination of food and food handling surfaces over large areas in the kitchen. Switch off the appliance with the ON/OFF switch or the mains switch before starting to wash the kettle. - Page 36 2.11.2005 Rev. 1.5 Operation instructions Wash the exterior of the appliance with running water only if necessary. Wiping with a damp cloth will often suffice. Consider the requirements of food hygiene when cleaning the kettle. Abundant use of water for soaking increases water consumption. However, if you want to clean the kettle by soaking, make use of the mixer to make soaking more ef- ficient, mixing slowly during soaking.
- Page 37 2.11.2005 Rev. 1.5 Operation instructions Refitting the lid parts Place the solid lid on the kettle approximately in the correct position. Pull the lifting arm down over the lid. Turn the solid lid so that the guiding pin lines up with the groove of the lifting arm.
-
Page 38: Periodic Service
For example, the amount of scale built up on the steam sys- tem depends on the use of the kettle and the hardness of local water. Contact the Metos service for recommendations on preventative maintenance service to be performed. No parts of the Proveno kettle have been specified to generally need periodic service. -
Page 39: Installation
2.11.2005 Rev. 1.5 Installation 5. Installation 5.1 General Please observe the instructions given in this chapter concerning the installation and ad- justments that must be done before taking the Proveno combi-kettle into use. Strict ob- servance of the instructions prevents malfunctions and damages potentially caused by defective installation. -
Page 40: Unpacking The Appliance
2.11.2005 Rev. 1.5 Installation • Protect the combi-kettle from sparks produced by welding, grinding and abrasive cutting wheels. These can later cause rust spots on the stainless steel surface of the appliance. 5.1.4 Unpacking the appliance The combi-kettle should be transported in its own package as close as possible to the in- stallation place before final unpacking. -
Page 41: Subsurface Frame Cast Into The Floor
2.11.2005 Rev. 1.5 Installation 5.2.1 Subsurface frame cast into the floor Installation frames are mounted according to the installation drawing, with the help of dis- tance guides supplied with the delivery. The frames must be installed in a horizontal po- sition and fixed so that they do not move during casting. -
Page 42: Surface Installation Frame Fixed To The Floor
2.11.2005 Rev. 1.5 Installation 5.2.2 Surface installation frame fixed to the floor Surface frames are mounted according to the installation drawing, with the help of dis- tance guides supplied with the delivery. If the inclination of the floor is very steep, it may be necessary to level the surface frame closer to the horizontal by placing stainless steel spacers between the frame and the floor. -
Page 43: Installing The Combi-Kettle On The Frame
2.11.2005 Rev. 1.5 Installation 5.2.3 Installing the combi-kettle on the frame The front and rear cover plates of the kettle's support and control pillar must be detached before installation. Each plate has been fixed at its lower edge with two screws. The rear plate of the control pillar has, in addition, two screws at the upper edge. - Page 44 2.11.2005 Rev. 1.5 Installation Support pillar Bearing unit Cover plate Mounting bracket for cover plate Washer + nut Washer + nut Installing the kettle section The kettle can be transferred from its transport pallet onto the installation frame in two different ways.
- Page 45 2.11.2005 Rev. 1.5 Installation The second alternative is to transfer the kettle by lifting the kettle section by its left-hand axle and by a lifting bar pushed through the control pillar. The lifting bar is positioned be- low the cross supports, located at the front and rear edge of the control pillar, slightly above the bearings.
- Page 46 2.11.2005 Rev. 1.5 Installation Gasket Lock ring Locking screw Next, the control pillar (1) is adjusted by means of the adjusting bolts (3), located on the corners, to a horizontal position and on the same level with the support pillar. When the control pillar (1) is in position, it is fixed to the installation frame (2) with four fixing bolts (4).
-
Page 47: Electrical Connections
2.11.2005 Rev. 1.5 Installation Installing the following kettle section If a kettle group is being installed, proceed as follows: Before installing the next kettle section, remove the bearing cover plate of the kettle al- ready installed. After this, install the bearing unit and the axle lead-through cover plate, supplied with the kettle delivery, exactly in the same way as it was installed on the support pillar. - Page 48 2.11.2005 Rev. 1.5 Installation If the control pillar front plate (1) is in place, it must be first detached by opening two screws (5) at the lower section of the plate. Detach the upper rear plate (3) by opening the two screws (5). The cable of the lid switch hinders the plate being detached entirely, but you can move the plate a little aside.
- Page 49 2.11.2005 Rev. 1.5 Installation Supply cable Lead-through plate Cable bushing Mains switch N and PE cables Cover plate Detach the cover plate (6) of the mains switch by pulling. Slip the supply cable (1) through the cable bushing (3) of the lead-through plate (2) (possibly detached) and upwards via the lead-through of the electrical box further to the mains switch (4), and connect the phase wires of the cable to the switch and N and PE cables (5) to the terminal blocks.
-
Page 50: Water Connections
2.11.2005 Rev. 1.5 Installation The correct rotation direction is anticlockwise viewed from the motor's cooling fan end. An arrow indicating the rotation direction is fixed to the motor on the same side where the connection box is located. If the rotation direction in two foregoing points is wrong, two phases of the supply cable coming to the mains switch have to be exchanged. -
Page 51: Water Connection And Quality Requirements
2.11.2005 Rev. 1.5 Installation 5.4.2 Water connection and quality requirements • The unit must be connected to the cold and warm water supply. • All water supply lines must be fitted with a one-way valve and a shut-off valve (not included in delivery). -
Page 52: Steam And Condensate Connections
In case the combi-kettle being installed is provided with a self-control option, and it is tak- en into use, the data cabling and the installation of the program must be carried out ac- cording to a separate manual "Metos SafeTemp self-control". 5.8 Procedures after installation 5.8.1 Adjusting the tilting... -
Page 53: Fastening The Mixer Motor Cover Box
2.11.2005 Rev. 1.5 Installation • First tilt the kettle at least half-way and after that press the tilting reverse button as long as the kettle stops in the cooking position. • Check the kettle's horizontal by the upper rim of the kettle. If the kettle is not horizontal, the position of the mounting plate of the tilting limit switches must be adjusted as follows: •... -
Page 54: First Run And Testing
2.11.2005 Rev. 1.5 Installation 5.9 First run and testing The following checks must be performed after the installation before taking the Proveno combi-kettle into regular use. 5.9.1 Switching the kettle on • First check that the closing valves coming to the kettle are in the ON position and the kettle's mains switch is in position ON. -
Page 55: Adjustment Instructions
2.11.2005 Rev. 1.5 Adjustment instructions 6. Adjustment instructions 6.1 Setting customer specific parameters By setting the customer specific parameter it is possible to modify certain functions of the Proveno combi-kettle to better suit a kitchen’s or customer’s individual needs. In general, the preset factory settings are well suited to most users, so the settings need only be mod- ified to meet the special conditions or modes of operation in a kitchen. -
Page 56: Customer Specific Parameters, Settings And Factory Presets
2.11.2005 Rev. 1.5 Adjustment instructions Select a new parameter using the central dial and wait for 10 seconds, so the combi-kettle will revert to the standby mode. 6.2 Customer specific parameters, settings and factory presets The following table contains the parameter values starting from program revision Or54. The program revision is visible on the temperature display a short moment after switching the kettle on. - Page 57 2.11.2005 Rev. 1.5 Adjustment instructions Pr14 added 27.5.2002 (Or65) Pr15 added 27.5.2003 (Or71) Pr16 added 3.6.2003 (Or71) Pr41 added 15.9.2003 (Or73) Pr42 added 15.9.2003 (Or73)
-
Page 58: Troubleshooting
2.11.2005 Rev. 1.5 Troubleshooting 7. Troubleshooting MALFUNCTION POSSIBLE CAUSE WHAT TO DO The kettle cannot be The mains switch is in the OFF position Turn the mains switch fitted on the rear part of switched on the control pillar right side to the ON position The emergency/stop button is pushed Release the emergency-stop switch by turning it clockwise... - Page 59 If there is a need for lower temperatures, ture is not reached temperature display please contact an authorized Metos dealer for in- formation on ice bank cooling systems.
- Page 60 2.11.2005 Rev. 1.5 Troubleshooting When you contact service personnel, give the following information for the unit in ques- tion: • what is the type and model of the unit • what is the serial number of the unit and the date the unit has been installed •...
-
Page 61: Technical Specifications
2.11.2005 Rev. 1.5 Technical specifications Technical specifications Connection diagram S00123 B3 Installation drawing L00115 B3 Text part / ChillPlus L00114 A4 Steam supply recommendations 000030 A4... - Page 62 Connection diagram S00123 B3...
- Page 63 Installation drawing L00115 B3...
- Page 64 Text part / ChillPlus L00114 A4...
- Page 65 Steam supply recommendations 000030 A4...
- Page 66 2.11.2005 Rev. 1.5 Technical specifications Item Type Acces- Specification sory Overall dimensions incl. support pillar WxDxH 40,60 1037x800x900/1150 mm Overall dimensions incl. support pillar WxDxH 80,100 1144x800x900/1150 mm Overall dimensions incl. support pillar WxDxH 150,200 1350x920x900/1150 mm Overall dimensions incl. support pillar WxDxH 300 1550x1160x900/1150 mm Support pillar dimensions LxDxH 140x500x900 mm...
- Page 67 2.11.2005 Rev. 1.5 Technical specifications Item Type Acces- Specification sory Transport volume 150,200 2,01 Transport volume 2,73 Mixer power 40,60,80,100 M,MC4P 0,75 kW Mixer power 150,200,300 M,MC4P 1,5 kW Electricity connections see Wiring diagram Water connections see Installation drawing Steam and condense connections see Installation drawing Weight of mixing tool M,MC4P 4,2 kg...
Need help?
Do you have a question about the PROVENO S 40 and is the answer not in the manual?
Questions and answers