Metos PROVENO S 40 l Installation And Operation Manual
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Metos PROVENO S 40 l Installation And Operation Manual

Metos PROVENO S 40 l Installation And Operation Manual

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COMBI-KETTLE
PROVENO S
TYPE: 40 l, 60 l, 80 l, 100 l, 150 l, 200 l, 300 l, 400 l
Accessories
COMBI PRO
COOL
COOL PRO
Installation and Operation Manual
S/N: 10911002080010
Valid from: 08. 02. 2010
Rev.: 4.2
Combi Pro S 4222065, 4222066, 4222067, 4222068, 4222069, 4222070, 4222071, 4215833
Cool S 4222079, 4222080, 4222081, 4222082, 4222083, 4222136, 4222084, 4215834
Cool Pro S 4222092, 4222093, 4222094, 4222095, 4222096, 4222097, 4222098, 4215835

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Summary of Contents for Metos PROVENO S 40 l

  • Page 1 COMBI-KETTLE PROVENO S TYPE: 40 l, 60 l, 80 l, 100 l, 150 l, 200 l, 300 l, 400 l Accessories COMBI PRO COOL COOL PRO Installation and Operation Manual S/N: 10911002080010 Valid from: 08. 02. 2010 Rev.: 4.2 Combi Pro S 4222065, 4222066, 4222067, 4222068, 4222069, 4222070, 4222071, 4215833 Cool S 4222079, 4222080, 4222081, 4222082, 4222083, 4222136, 4222084, 4215834 Cool Pro S 4222092, 4222093, 4222094, 4222095, 4222096, 4222097, 4222098, 4215835...
  • Page 3 Dear Customer, Congratulations on deciding to choose a Metos appliance for your kitchen activities. You made an excellent choice. We will do our best to make you a satisfied Metos customer like thousands of customers we have around the world.
  • Page 4 28.9.2010 Rev. 4.2...

  • Page 5: Table Of Contents

    28.9.2010 Rev. 1. General ......................1 1.1 Symbols used in the manual ..................1 1.2 Symbols used on the appliance ..................1 1.3 Checking the relationship of the appliance and the manual .......... 1 1.3.1 Proveno combi-kettle versions ................2 2.
  • Page 6 28.9.2010 Rev. 4.2.10 Timer functions ....................25 4.2.11 Automatic cooling ..................... 27 4.2.12 Manual cooling (option) ................... 29 4.2.13 EasyRun programming ..................30 4.2.14 Possible power failure during timing or EasyRun program ......31 4.2.15 Self-control (HACCP) (option) ................ 32 4.3 After use ........................
  • Page 7 28.9.2010 Rev. 6. Adjustment instructions ................52 6.1 Setting customer specific parameters ................52 6.2 Customer specific parameters, settings and factory presets ........53 7. Troubleshooting ..................55 8. Technical specifications ................59...
  • Page 8 28.9.2010 Rev.

  • Page 9: General

    28.9.2010 Rev. 4.2 General 1. General Carefully read the instructions in this manual as they contain important information re- garding proper, efficient and safe installation, use and maintenance of the appliance. Keep this manual in a safe place for eventual use by other operators of the appliance. The installation of this appliance must be carried out in accordance with the manufactur- er’s instructions and following local regulations.

  • Page 10: Proveno Combi-Kettle Versions

    28.9.2010 Rev. 4.2 General 1.3.1 Proveno combi-kettle versions The user panel and the available functions on the combi-kettle are different depending on the combi-kettle version. This manual covers the Proveno Combi Pro, Combi Pro + EasyRun, Cool and Cool Pro versions. The functions of the different versions are: Proveno Combi Pro Heating...
  • Page 11 28.9.2010 Rev. 4.2 General Proveno Combi Pro + EasyRun Heating HACCP Mixer Mixer start and pause Displays for heating and mixer ON/OFF switch Error message lights Stop (to stop the mixer) Starting time Displays for timer, water fill, EasyRun programming and cooling Function time Automatic water fill Manual water fill...
  • Page 12 28.9.2010 Rev. 4.2 General Proveno Cool Heating HACCP Mixer Mixer start and pause Displays for heating and mixer ON/OFF switch Error message lights Stop (to stop the mixer) Starting time Displays for timer and cooling Function time Automatic cooling Kettle bowl tilting Return kettle bowl to upright position Central dial...
  • Page 13 28.9.2010 Rev. 4.2 General Proveno Cool Pro Heating HACCP Mixer Mixer start and pause Displays for heating and mixer ON/OFF switch Error message lights Stop (to stop the mixer) Starting time Displays for timer, water fill, EasyRun programming and cooling Function time Automatic water fill Manual water fill...

  • Page 14: Safety Instructions

    28.9.2010 Rev. 4.2 Safety instructions 2. Safety instructions 2.1 General The Proveno combi-kettle has been designed and manufactured in compliance with the Directive regarding Safety of Machinery, the Low Voltage Directive, the Directive re- garding Electromagnetic Compatibility and the Directive regarding Pressure Equipment currently in force.

  • Page 15: Construction Of The Combi-Kettle

    28.9.2010 Rev. 4.2 Safety instructions 2.2 Construction of the combi-kettle The main parts of the combi-kettle are illustrated in the following pictures: Support pillar Safety block Mixer and mixing tool (accessory) Strainer plate (accessory) Emptying valve for steam generator Safety lid Safety grid for fill opening One-grip tap for cleaning jet Control panel...
  • Page 16 28.9.2010 Rev. 4.2 Safety instructions Safety lid Lifting arm Locking lever of the lid Safety grid for fill opening Safety switch Cover for fill opening Control panel and mains switch Control panel Emergency/stop button Mains switch...
  • Page 17 28.9.2010 Rev. 4.2 Safety instructions Proveno Cool Pro Heating HACCP Mixer Mixer start and pause Displays for heating and mixer ON/OFF switch Error message lights Stop (to stop the mixer) Starting time Displays for timer, water fill, EasyRun programming and cooling Function time Automatic water fill Manual water fill...

  • Page 18: Safe And Correct Use

    28.9.2010 Rev. 4.2 Safety instructions 2.3 Safe and correct use Use of the combi-kettle is prohibited if you have not acquainted yourself with the user manual and the safety instructions its contains. Observe the following instructions con- cerning safe and correct use of the appliance. In case of malfunction, proceed as follows: •...

  • Page 19: Other Instructions For Correct And Safe Use

    28.9.2010 Rev. 4.2 Safety instructions • When tilting the kettle, make sure there are no objects in the space between the ket- tle and the pillars or that no objects can fall there when the kettle is being tilted. • When tilting the kettle, make sure that nobody's fingers, hands or other parts of their body are in danger of getting between the kettle and the pillars.

  • Page 20: Changing The Settings And Adjustments

    28.9.2010 Rev. 4.2 Safety instructions 2.3.4 Changing the settings and adjustments Only qualified persons with sufficient competence and expert knowledge of the appliance are allowed to change technical adjustments. The user can adjust some functions of the appliance to make them better suit their food production (see "Setting customer specific parameters").

  • Page 21: Functional Description

    28.9.2010 Rev. 4.2 Functional description 3. Functional description 3.1 Intended use of the appliance The Proveno combi-kettle is designed for professional food preparation. Using Proveno for other purposes is prohibited. It is forbidden to put corrosive ingredients or substances reacting with each other in the kettle. Please observe that long-term effect of some sub- stances used in food preparation is corrosive.
  • Page 22 28.9.2010 Rev. 4.2 Functional description Heating function Mixing function ON/OFF and error message lights Timer functions Water fill functions EasyRun programming function Tilting function Cooling function HACCP Central dial...
  • Page 23 28.9.2010 Rev. 4.2 Functional description Proveno Cool Pro Heating HACCP Mixer Mixer start and pause Displays for heating and mixer ON/OFF switch Error message lights Stop (to stop the mixer) Starting time Displays for timer, water fill, EasyRun programming and cooling Function time Automatic water fill Manual water fill...

  • Page 24: Display Messages For The User

    28.9.2010 Rev. 4.2 Functional description 3.4.1 Display messages for the user • Blinking number/letter in various fields of the display in general: the appliance is waiting for a value to be set with the central dial (approx. 3 seconds). • Blinking 'PoS' on the temperature display: the kettle is not in the cooking position (completely upright and horizontal).

  • Page 25: Operation Instructions

    28.9.2010 Rev. 4.2 Operation instructions 4. Operation instructions 4.1 Before use 4.1.1 Preparing the use Daily check before use • Water supply (hot/cold) is open. • No inappropriate objects in the kettle. • Scrapers are correctly attached to the mixing tool. See "Positioning the mixing tool and scraper".
  • Page 26 28.9.2010 Rev. 4.2 Operation instructions Maintenance information Combi-kettle _________________ Serial No. __________________ Taken into use (date) __________________ Quarterly safety valve check performed Date Remarks Date Remarks Yearly maintenance performed Date Remarks Date Remarks Descaling performed Date Remarks Date Remarks...

  • Page 27: Operation Procedures

    28.9.2010 Rev. 4.2 Operation instructions 4.2 Operation procedures 4.2.1 Operating the control panel - General When the appliance is started with the ON/OFF switch, all displays and indicator lights on the control panel illuminate for a short time (display test). After that, 'On' remains on the temperature display and the time on the timer display (if the kettle is fitted with a timer function).

  • Page 28: Positioning The Mixing Tool And Scrapers

    28.9.2010 Rev. 4.2 Operation instructions 4.2.3 Positioning the mixing tool and scrapers Attach the scrapers by placing the pins on the mixing tool into the holes on the scrapers. After that turn the scraper into place by lifting the scraper’s lower part. Finally pull the scraper forward.

  • Page 29: Cooking

    28.9.2010 Rev. 4.2 Operation instructions Then turn the handle aside. Make sure that the mixing tool is locked in its place by trying to lift/pull it out of its place by pulling at the mixer blade, for example. 4.2.4 Cooking Switch on the appliance.

  • Page 30: Changing The Temperature

    28.9.2010 Rev. 4.2 Operation instructions not manage to set the temperature while the temperature display was blinking, press the temperature button again and select the desired temperature with the central dial. Temperature setting and temperatures displayed: 0 - 50°C kettle inner surface temperature on the display 51 - 100°C food temperature on the display 101 - 120°C...
  • Page 31 28.9.2010 Rev. 4.2 Operation instructions Auto-reverse function When the mixer is running, press the mixer button once. A rotating symbol appears on the left-hand side of the display and the mixer is auto-reversing. Power mixing during mixing When the mixer is running, press and keep pressed the mixer button. A ro- tating symbol appears on the whole display.

  • Page 32: Mixing While Tilting (R Option)

    28.9.2010 Rev. 4.2 Operation instructions Stopping the mixer program Press the stop button once. The mixer stops according to the instructions also if the lid is opened. The correct way to stop the mixer is to press the stop or start/pause button: Opening the lid activates the emergency/stop function.

  • Page 33: Timer Functions

    28.9.2010 Rev. 4.2 Operation instructions Automatic water fill Press once. Select the amount to be filled. Start filling by pressing once again. The selected amount of cold water flows automatically into the kettle. The display shows all the time the amount in litres poured into the kettle. Stopping/cancelling the automatic water fill Interrupt water fill by pressing once.
  • Page 34 28.9.2010 Rev. 4.2 Operation instructions In about 2 seconds, the timer display starts blinking. Continue holding the button down until 'Yr' blinks on the timer display and two last digits of the year illuminate. Release the buttons. If needed, select a new year within 3 seconds. After the year is locked, 'Mo' and a month begin to blink on the timer display.

  • Page 35: Automatic Cooling

    28.9.2010 Rev. 4.2 Operation instructions Deactivating the activated/programmed operation time Press and keep pressed for about 2 seconds. In case the starting time has not yet been reached, the starting time has to be deactivated by pressing the starting time button for about two seconds. Activating the "egg timer"...
  • Page 36 28.9.2010 Rev. 4.2 Operation instructions Changing the target temperature during cooling Press once. Select a new target temperature (on the display: food temperature). Cooling continues automatically until the new temperature has been reached. Continuing the cooling to a lower temperature When food temperature reaches the temperature set, the flow of cooling water stops, ‘rdy’...

  • Page 37: Manual Cooling (Option)

    28.9.2010 Rev. 4.2 Operation instructions 4.2.12 Manual cooling (option) Cooling is based on cold tap water circulating in the kettle's steam jacket. Mixing and use of scrapers make the cooling more efficient. The cooling time depends, for example, on the product and the amount to be cooled, the product's initial and end temperature, the flow rate and temperature of the cooling water, as well as mixing operations.

  • Page 38: Easyrun Programming

    28.9.2010 Rev. 4.2 Operation instructions 4.2.13 EasyRun programming The following functions are possible when a set program is in operation: power mixing interrupting the mixing function stopping the mixing function stopping with the emergency/stop button. If you want to collect temperature information (self-control, HACCP), the program in question has to be activated before programming (see “Self-control (HACCP), Activating the collection of self-control data") The programmed function is performed at the set time during the same day or the follow-...

  • Page 39: Possible Power Failure During Timing Or Easyrun Program

    28.9.2010 Rev. 4.2 Operation instructions Changing the program setting values before starting the program (= new programming) First cancel the active programming by pressing for about 2 seconds. Select the desired setting values by first pressing the button of the appropriate program and by setting the desired value with the central dial: Activate a new program by pressing once.

  • Page 40: Self-Control (Haccp) (Option)

    28.9.2010 Rev. 4.2 Operation instructions • after operation time, the display shows letter E + total delayed time in hours and minutes, e.g. E1.22, and the green indicator light on the operation time button is blinking • in case of several power failures, their durations are summed up 4.2.15 Self-control (HACCP) (option) Instructions on how to use the HACCP program can be found in the Help file of the “SafeTemp self-control”...
  • Page 41 28.9.2010 Rev. 4.2 Operation instructions Tools recommended for cleaning: • special detergents for stainless steel • nylon brush • soft rubbing sponges • non-abrasive steel wool • other materials intended for stainless steel that do not scratch the surface All accessories, such as strainer plates and its parts, mixing tools and scrapers, cooking baskets and parts of the safety lid can be washed in a dishwasher suitable for washing such items.
  • Page 42 28.9.2010 Rev. 4.2 Operation instructions Detaching the lid parts • Make sure the kettle is in an upright position. • Place the lid on the kettle. • Remove the cover of the safety grid and detach the safety grid. • Detach the solid lid from the lifting arm by pulling at the locking lever of the lid.

  • Page 43: Periodic Service

    28.9.2010 Rev. 4.2 Operation instructions Press the lid arm against the lid so that the fixing cone is guided into the fixing part and the locking lever snaps in the locked position. Make sure that the lid is locked on the arm. Put the safety grid and its cover in place.

  • Page 44: Installation

    28.9.2010 Rev. 4.2 Installation 5. Installation 5.1 General Please observe the instructions given in this chapter concerning the installation and ad- justments that must be done before taking the Proveno combi-kettle into use. Strict ob- servance of the instructions prevents malfunctions and damages potentially caused by defective installation.

  • Page 45: Unpacking The Appliance

    28.9.2010 Rev. 4.2 Installation • Protect the combi-kettle from sparks produced by welding, grinding and abrasive cutting wheels. These can later cause rust spots on the stainless steel surface of the appliance. 5.1.4 Unpacking the appliance The combi-kettle should be transported in its own package as close as possible to the in- stallation place before final unpacking.

  • Page 46: Subsurface Frame Cast Into The Floor

    28.9.2010 Rev. 4.2 Installation 5.2.1 Subsurface frame cast into the floor Installation frames are mounted according to the installation drawing, with the help of dis- tance guides supplied with the delivery. The frames must be installed in a horizontal po- sition and fixed so that they do not move during casting.

  • Page 47: Surface Installation Frame Fixed To The Floor

    28.9.2010 Rev. 4.2 Installation 5.2.2 Surface installation frame fixed to the floor Surface frames are mounted according to the installation drawing, with the help of dis- tance guides supplied with the delivery. If the inclination of the floor is very steep, it may be necessary to level the surface frame closer to the horizontal by placing stainless steel spacers between the frame and the floor.

  • Page 48: Installing The Combi-Kettle On The Frame

    28.9.2010 Rev. 4.2 Installation 5.2.3 Installing the combi-kettle on the frame The front and rear cover plates of the kettle's support and control pillar must be detached before installation. Each plate has been fixed at its lower edge with two screws. The rear plate of the control pillar has, in addition, two screws at the upper edge.
  • Page 49 28.9.2010 Rev. 4.2 Installation Support pillar Bearing unit Cover plate Mounting bracket for cover plate Washer + nut Washer + nut Installing the kettle section The kettle can be transferred from its transport pallet onto the installation frame in two different ways.
  • Page 50 28.9.2010 Rev. 4.2 Installation The second alternative is to transfer the kettle by lifting the kettle section by its left-hand axle and by a lifting bar pushed through the control pillar. The lifting bar is positioned be- low the cross supports, located at the front and rear edge of the control pillar, slightly above the bearings.
  • Page 51 28.9.2010 Rev. 4.2 Installation Gasket Lock ring Locking screw Next, the control pillar (1) is adjusted by means of the adjusting bolts (3), located on the corners, to a horizontal position and on the same level with the support pillar. When the control pillar (1) is in position, it is fixed to the installation frame (2) with four fixing bolts (4).

  • Page 52: Electrical Connections

    28.9.2010 Rev. 4.2 Installation Installing the following kettle section If a kettle group is being installed, proceed as follows: Before installing the next kettle section, remove the bearing cover plate of the kettle al- ready installed. After this, install the bearing unit and the axle lead-through cover plate, supplied with the kettle delivery, exactly in the same way as it was installed on the support pillar.
  • Page 53 28.9.2010 Rev. 4.2 Installation If the control pillar front plate (1) is in place, it must be first detached by opening two screws (5) at the lower section of the plate. Detach the rear box (6) and the upper rear plate (3) by opening the screws (5). The cable of the lid switch hinders the upper rear plate being detached entirely, but you can move the plate a little aside.
  • Page 54 28.9.2010 Rev. 4.2 Installation Supply cable Lead-through plate Cable bushing Mains switch N and PE cables Cover plate Detach the cover plate (6) of the mains switch by pulling. Detach the lead-through plate (2) from the rear box. Slip the supply cable (1) through the cable bushing (3) of the lead- through plate and upwards via the lead-through of the electrical box further to the mains switch (4).

  • Page 55: Water Connections

    28.9.2010 Rev. 4.2 Installation The correct rotation direction is anticlockwise viewed from the motor's cooling fan end. An arrow indicating the rotation direction is fixed to the motor on the same side where the connection box is located. If the rotation direction in two foregoing points is wrong, two phases of the supply cable coming to the mains switch have to be exchanged.

  • Page 56: Extreme Water Conditions

    28.9.2010 Rev. 4.2 Installation • All water connections are of size Ø15mm (R 1/2"). • Water conductivity should be below 1000µS/cm. Already when the conductivity is over 500µS/cm, a water analysis is recommended. • Maximum chloride concentration allowed is less than 60 mg/l. •...

  • Page 57: Ventilation

    28.9.2010 Rev. 4.2 Installation 5.6 Ventilation The heat and steam load of the kettle must be taken into account in the kitchen's ventila- tion plan. A ventilation hood must be installed above the kettle, because plenty of steam is released when the kettle lid is opened. When dimensioning the ventilation hood, the space requirement for opening the lid must be taken into account (see installation draw- ing).

  • Page 58: Fastening The Mixer Motor Cover Box

    28.9.2010 Rev. 4.2 Installation Tilting lever Mounting plate of limit switches Limit switch for cooking position Limit switch of tilting end position Locking nut for adjustment Fixing nut for bearing unit and limit switch plate 5.8.2 Fastening the mixer motor cover box On the large kettle models (Proveno 150, 200, 300, 400), the cover box of the mixing mo- tor comes unattached inside the kettle.

  • Page 59: Checking The Safety Block

    28.9.2010 Rev. 4.2 Installation 5.9.2 Checking the safety block It is the responsibility of the user to check the safety block of the combi-kettle four times a year. Ask a qualified person to carry out the check as follows: • Open the safety valve while the kettle is pressurized by lifting the safety valve le- ver.
  • Page 60 28.9.2010 Rev. 4.2 Adjustment instructions 6. Adjustment instructions 6.1 Setting customer specific parameters By setting the customer specific parameter it is possible to modify certain functions of the Proveno combi-kettle to better suit a kitchen’s or customer’s individual needs. In general, the preset factory settings are well suited to most users, so the settings need only be mod- ified to meet the special conditions or modes of operation in a kitchen.
  • Page 61 28.9.2010 Rev. 4.2 Adjustment instructions Select a new parameter using the central dial and wait for 10 seconds, so the combi-kettle will revert to the stand-by mode. 6.2 Customer specific parameters, settings and factory presets The following table contains the parameter values starting from program revision Or54. The program revision is visible on the temperature display a short moment after switching the kettle on.
  • Page 62 28.9.2010 Rev. 4.2 Adjustment instructions Function Display Value Facto- code preset Pr51 Appliance identification code for the Temperature HAC2 0 = HACCP HACCP data collection Mixer 0 - 99 switched off Pr52 Setting of HACCP data collection interval Temperature HAC3 (min.) Mixer 1, 5 or 10...
  • Page 63 28.9.2010 Rev. 4.2 Troubleshooting 7. Troubleshooting MALFUNCTION POSSIBLE CAUSE WHAT TO DO The kettle cannot be The mains switch is in the OFF position Turn the mains switch fitted on the rear part of switched on the control pillar right side to the ON position The emergency/stop button is pushed Release the emergency-stop switch by turning it clockwise...
  • Page 64 28.9.2010 Rev. 4.2 Troubleshooting The kettle does not tilt The lid of the kettle is on and the mixer display Open the lid shows a 'Lid' signal The emergency/stop button is pushed Release the emergency-stop switch by turning it clockwise The ON/OFF switch is not in the ON position Push the switch to the ON position Other technical fault...
  • Page 65 28.9.2010 Rev. 4.2 Troubleshooting When you contact service personnel, give the following information for the unit in ques- tion: • what is the type and model of the unit • what is the serial number of the unit and the date the unit has been installed •...
  • Page 66 28.9.2010 Rev. 4.2 Troubleshooting...
  • Page 67 28.9.2010 Rev. 4.2 Technical specifications Technical specifications Connection diagram S00123 B3 Installation drawing L00094 G3 Text part L00122 C3 Steam supply recommendations 000030 A4...
  • Page 68 Connection diagram S00123 B3...
  • Page 69 Installation drawing L00094 G3...
  • Page 70 Text part L00122 C3...
  • Page 71 Steam supply recommendations 000030 A4...
  • Page 72 28.9.2010 Rev. 4.2 Technical specifications Item Type Acces- Specification sory Overall dimensions incl. support pillar WxDxH 40,60 1037x800x900/1150 mm Overall dimensions incl. support pillar WxDxH 80,100 1144x800x900/1150 mm Overall dimensions incl. support pillar WxDxH 150,200 1350x920x900/1150 mm Overall dimensions incl. support pillar WxDxH 300,400 1550x1160x900/1150 mm Support pillar dimensions LxDxH 140x500x900 mm...
  • Page 73 28.9.2010 Rev. 4.2 Technical specifications Item Type Acces- Specification sory Weight 430 kg Weight 490 kg Transport volume 40,60 1,64 Transport volume 80,100 1,82 Transport volume 150,200 2,44 Transport volume 300,400 3,37 Mixer power 40,60,80,100 M,MC3P 0,75 kW Mixer power 150,200,300 M,MC3P 1,5 kW Mixer power...

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