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Metos VIKING 40E Installation And Operation Manual
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Metos VIKING 40E Installation And Operation Manual

Metos VIKING 40E Installation And Operation Manual

Electrically heated
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VIKING KETTLE
VIKING / VIKING COMBI
ELECTRICALLY HEATED
TYPE:
40E, 60E, 80E, 100E, 150E, 200E,
40EM, 60EM, 80EM, 100EM, 150EM, 200EM,
40EM SGL, 60EM SGL, 80EM SGL, 100EM SGL, 150EM SGL, 200EM SGL
Accessories
MIXER (M)
COOLING (C1)
AUTOMATIC WATER FILLING (AW)
SELF-MONITORING READINESS (HACCP)
Installation and Operation Manual
Translation of the original manual in Finnish
Rev 3.0
16.5.2022
4215340, 4215341, 4215343, 4215344, 4215345, 4215346, 4215939, 4215940, 4215941, 4215942, 4215943, 4215944
4215348, 4215349, 4215350, 4215351, 4215352, 4215353

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Summary of Contents for Metos VIKING 40E

  • Page 1 VIKING KETTLE VIKING / VIKING COMBI ELECTRICALLY HEATED TYPE: 40E, 60E, 80E, 100E, 150E, 200E, 40EM, 60EM, 80EM, 100EM, 150EM, 200EM, 40EM SGL, 60EM SGL, 80EM SGL, 100EM SGL, 150EM SGL, 200EM SGL Accessories MIXER (M) COOLING (C1) AUTOMATIC WATER FILLING (AW) SELF-MONITORING READINESS (HACCP) Installation and Operation Manual Translation of the original manual in Finnish...

  • Page 2: Table Of Contents

    VIKING / VIKING COMBI Rev. 3.0 (16.5.2022) CONTENTS General ...............................4 1.1. Symbols used in the manual ........................4 1.2. Symbols used on the appliance ........................4 1.3. Checking the relationship of the appliance and the manual ................4 Safety .................................6 2.1. General ................................6 2.2.
  • Page 3 VIKING / VIKING COMBI Rev. 3.0 (16.5.2022) 6.3. Electrical and water connections .......................36 6.3.1. Electrical connection ..........................36 6.3.2. Residual current device recommendation ....................36 6.3.3. Water connection (electrically heated models)..................36 6.4. Ventilation ..............................37 6.5. Other installations .............................37 6.6. Adjusting the tilting ...........................37 6.7.

  • Page 4: General

    VIKING / VIKING COMBI General Rev. 3.0 (16.5.2022) General Carefully read the instructions in this manual as they contain important information regarding proper, ef- fi cient and safe installation, use and maintenance of the appliance. Keep this manual in a safe place for eventual use by other operators of the appliance. The installation of this appliance must be carried out in accordance with the manufacturer’s instructions and following local regulations.
  • Page 5 VIKING / VIKING COMBI General Rev. 3.0 (16.5.2022) This manual covers the following Viking and Viking Combi kettles and all their options: • Electrically heated Viking kettles 40, 60, 80, 100, 150 and 200 liters • Mixer (Viking Combi) • Cooling attachment (option) •...

  • Page 6: Safety

    VIKING / VIKING COMBI Safety Rev. 3.0 (16.5.2022) Safety 2.1. General Modifying the equipment without the approval of the manufacturer invalidates the manufacturer’s prod- uct liability. To further improve safety during installation, operation and servicing, the operator and the personnel responsible for installing and servicing the appliance should read the safety instructions carefully.

  • Page 7: Warnings

    VIKING / VIKING COMBI Safety Rev. 3.0 (16.5.2022) 2.4. Warnings Please take careful note of the following instructions and warnings. Further on in this manual, there are STOP warnings which are to be noted in special operation situations. To prevent damage and accidents, please read the whole manual before attempting to operate the appliance.

  • Page 8: Functional Description

    VIKING / VIKING COMBI Functional description Rev. 3.0 (16.5.2022) Functional description 3.1. Operating principle The electrically heated Viking kettle is heated by steam generated with heating elements. The steam generator is situated below the kettle. The steam jacket reaches the upper edge of the kettle. The cook- ing procedure is regulated with a stepless power regulator.

  • Page 9: Construction And Control Panel

    VIKING / VIKING COMBI Functional description Rev. 3.0 (16.5.2022) 3.2. Construction and control panel The main features of the Viking kettle are described in the following pictures. 1. Safety block 2. Safety lid 3. Safety grid for opening (option) 4. Lid hinge 5.
  • Page 10 VIKING / VIKING COMBI Functional description Rev. 3.0 (16.5.2022) Fixing screw of lid Cover for lid opening Safety grid for lid opening Safety switch Spout for kettle fi lling Faucet for cleaning hose Level control of steam generator...

  • Page 11: Controlpanel

    VIKING / VIKING COMBI Functional description Rev. 3.0 (16.5.2022) 3.2.1. Controlpanel 1. ”Kettle ON” indicator 2. Emergency/stop button 3. Power regulator 4. ”Low water level” indicator 5. Tilting switch 1. Power regulator 2. Heating on indicator 3. ”Low water level” indicator 4.

  • Page 12: Operating Instructions

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) Operating instructions All personnel using the appliance must be given training in how the appliance works by the person respon- STOP sible for staff safety. 4.1. Before use Check the following points before using the kettle. 4.1.1.

  • Page 13: Quarterly

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) 4.1.4. Quarterly Check that the safety valve functions correctly: 1. Do the checking when the kettle is empty. 2. Check the water level of the steam generator (electrically heated models). 3. Switch the kettle on by turning the power regulator to position 6.

  • Page 14: Checking The Water Level Of The Steam Generator (Electrically Heated Models)

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) 4.1.6. Checking the water level of the steam generator (electrically heated models) It is not allowed to open the control valve of the steam generator if the temperature of the steam jacket STOP of the kettle is over +100°C.

  • Page 15: Total Emptying Of The Kettle Jacket

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) 4.1.7. Total emptying of the kettle jacket It is not allowed to open the control valve of the steam generator if the temperature of the steam jacket STOP of the kettle is over +100°C. Watch out for releasing hot steam and water when you open this valve. 1.

  • Page 16: Tilting The Kettle

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) 4.2.2. Tilting the kettle Open the safety lid of the kettle before tilting and ensure that there is enough space for tilting behind the kettle. The kettle is emptied by turning the tilting switch to the left to position The kettle goes back to its upright/cooking position by turning the tilting switch to the right to position For security reasons, the kettle tilts only when the tilting switch is continuously held turned.

  • Page 17: Mixer Operation (Viking Combi)

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) 4.2.4. Mixer operation (Viking Combi) The mixer operates only when the safety lid and the safety grid of the lid opening are attached and closed. If the kettle lid is opened during mixing, the mixing function will be interrupted and it must be restarted using the mixing program selector switch.
  • Page 18 VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) It is easiest to attach the mixing tool to the mixer axle when the kettle is in a tilted position. Push the ring on the mixing tool into the kettle’s mixer axle and fi t the mixing tool in place, while the lifting handle is straight so that the locking device of the lifting handle sets in the groove at the upper end of the mixer axle.
  • Page 19 VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) Cover for lid opening Opening the safety grid: 1. Turn the safety grid to an upright position, the slots in the hinges keep it in an open position. If the mixer is running it will stop. Closing the safety grid: 1.

  • Page 20: Mixing Speeds

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) Manual operation of the mixer 1. Make sure that the emergency/stop button is not pressed down. If pressed, release it by turning it clockwise until it jumps up. 2. Choose mixing in one direction by turning the mixing program selector switch (1) from position 0 to position or choose auto-reverse mixing by turning this switch from position 0 to position 3.

  • Page 21: Cooling System (Optional)

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) Description of the preset mixing programs The purpose of use, different phases of the program and the mixing speeds are shown in the following table. Program No. phase Duration Speed Seconds/direction Other Continuous 15 rpm 6 cw/6 ccw/6 cw/pause 2 min.
  • Page 22 VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) Control valve Connector Cleaning hose 4. Open the control valve by turning the handle parallel to the valve. 5. Turn the 3-way valve in the safety block to the cooling position (downwards). 3-way valve in cooling position 6.

  • Page 23: Automatic Water Fi Lling (Option)

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) Stopping the cooling 1. Close the faucet. 2. Remove the cleaning hose from the control valve. 3. Turn the 3-way valve to the cooking position (upwards). 3-way valve in cooking position 4.
  • Page 24 VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) Basic mode • The appliance is on when the kettle on-off switch is on; 0 appears in the last digit’s position. • Decimal point is illuminating. • The set amount of fi lling has been achieved. The values are 0. •...

  • Page 25: Temperature Display (Option, Viking Combi)

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) Settings Maximum fi lling amount • The maximum fi lling amount has been set in the factory according to the kettle size. • The setting is changed by fi rst pushing the button and immediately after that the button for 5 seconds, after which the display value starts to blink.

  • Page 26: After Use

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) 4.3. After use 4.3.1. Cleaning the kettle Use of a high pressure hose for cleaning of the kettle is forbidden. STOP Cleaning the panel overlay with steam is forbidden! STOP Note that it is not allowed to spray the air inlets or the control panel with water when cleaning the kettle STOP with a spray gun.
  • Page 27 VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) Using the different parts of the safety lid The safety lid consists of the following parts: the solid lid, the safety grid for the lid opening and the cover for the lid opening. All these parts can be washed in a dishwasher. Solid lid Safety grid for lid opening Cover for lid opening...

  • Page 28: Treatment Of Stainless Steel

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) Fitting the parts of the lid 1. Put the solid lid over the kettle and put the lifting arm down so that the guide cone meets the hole on the arm. Also make sure that the smaller guide cone meets the counter hole on the arm. Ensure that the lock pin sets in its lowest position.

  • Page 29: Notes On Service Work

    VIKING / VIKING COMBI Operating instructions Rev. 3.0 (16.5.2022) 4.3.3. Notes on service work Kettle/kettle group___________________________ Date of installation_________________________________ Checking the safety valve four times per year: Date Checked by Notes Date Checked by Notes Yearly maintenance: Date Checked by Notes Date Checked by...

  • Page 30: Troubleshooting

    VIKING / VIKING COMBI Troubleshooting Rev. 3.0 (16.5.2022) Troubleshooting MALFUNCTION POSSIBLE CAUSE WHAT TO DO The kettle does not heat The emergency/stop button is activated Release the emergency/stop button by turning it clockwise The fuses in the main fuse box are blown/ Change/excite the fuses triggered The kettle is not returned to an upright posi-...
  • Page 31 VIKING / VIKING COMBI Troubleshooting Rev. 3.0 (16.5.2022) MALFUNCTION POSSIBLE CAUSE WHAT TO DO The mixer stops during mixing A preset program including stopping of the Check if a preset program is in use mixer is in use The stuff to be mixed is too thick or there is Make the contents of the kettle thinner or too much contents in the kettle reduce the amount and restart.

  • Page 32: Installation

    VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) Installation 6.1. Before installation Please observe the following instructions and warnings when planning and carrying out the transport and installation of the kettle in order to reduce the risk of damage, failure or injury. This applies to forwarders, transport personnel, installation professionals and end users alike.

  • Page 33: Unpacking The Unit

    VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) 6.1.4. Unpacking the unit The kettle is transported in its own package as near the installation place as possible before fi nal un- packing. Remove the plastic foil wrapped round the kettle after the installation just before the fi rst use of the kettle.

  • Page 34: Installation On Subsurface Frames Cast Into The Fl Oor

    VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) 6.2.1. Installation on subsurface frames cast into the fl oor The optional subsurface installation frame is to be correctly positioned before casting. The frame should be installed in a horizontal position and fi xed so that it will not move during the casting. The top of the installation frame must be approx.

  • Page 35: Installation On Surface Installation Frames

    VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) 6.2.2. Installation on surface installation frames The optional installation frame is to be installed according to the installation drawing. If t e fl oor is not even, it might be necessary to straighten the installation frame to a position nearer to the horizontal by putting some stainless steel spacers between the frame and the fl...

  • Page 36: Electrical And Water Connections

    VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) 6.3. Electrical and water connections The electrical and water connections for each kettle (single or group) are made to the right-hand kettle pillar according to the installation drawing. 6.3.1. Electrical connection Connections are to be done according to the installation drawing and the electric diagram. The kettle is equipped with a decoupling switch, which separates the kettle totally from the electrical network.

  • Page 37: Ventilation

    VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) 6.4. Ventilation The heat and steam load of the kettle must be taken into account in the kitchen’s ventilation plan. A ven- tilation hood must be installed above the kettle, because plenty of steam is released when the kettle lid is opened.

  • Page 38: Testing The Kettle

    VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) 1. Roller plunger 2. Tilting limit switch - cooking position 3. Tilting limit switch - extreme position 6.7. Testing the kettle Do the following measurements and checks before taking the kettle into use. 6.7.1.
  • Page 39 VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) 1. Water inlet funnel 2. Handle of the water inlet valve • Open the water inlet valve, which is under the water inlet funnel, by turning the handle parallel to the valve. •...

  • Page 40: Checking The Safety Valve

    VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) 6.7.2. Checking the safety valve Do the following steps in order to check the safety valve: 1. Do the checking when the kettle is empty. 2. Check the water level of the steam generator 3.

  • Page 41: Testing The Mixer

    VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) 1. Green indicator light “kettle ON” 2. Emergency/stop button 3. Power regulator 4. Indicator light for low water level 5. Tilting switch If the safety valve does not open, so latest when the pressure gauge indicates 2 bar, switch off the STOP power by turning the power regulator (3) to position 0 or push the emergency/ stop button (2).

  • Page 42: Checking The Safety Equipment

    VIKING / VIKING COMBI Installation Rev. 3.0 (16.5.2022) 1. Power regulator 2. Green indicator light (heating ON) 3. Indicator light for low water level 4. Emergency/stop button 5. Mixing speed regulator 6. Green indicator light (mixer ON) 7. Mixing program selector switch 8.

  • Page 43: Technical Specifi Cations

    VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022) Technical specifi cations Main circuit diagrams Control circuit diagrams Installation drawings Text part Technical specifi cations...
  • Page 44 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 45 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 46 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 47 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 48 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 49 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 50 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 51 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 52 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 53 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 54 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 55 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022) Item Type Acces- Specifi cation sory Overall dimensions incl. support pillar WxDxH 40,60 1047x730x900/1070 mm Overall dimensions incl. support pillar WxDxH 80,100 1154x785x900/1070 mm Overall dimensions incl. support pillar WxDxH 150,200 1360x945x900/1070 mm Support pillar dimensions LxDxH...
  • Page 56 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022) Item Type Acces- Specifi cation sory Water connections see Installation drawing Steam and condense connections (steam heated models) see Installation drawing Sound level of the appliance measured 1m straight in <70 dB(A) front of the appliance and at a height of 1,5m Weight of mixing tool...

  • Page 57: Spare Parts Not Covered By The Warranty

    VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022) Spare parts not covered by the warranty Wearing parts are not covered by the warranty. The wearing parts are: • the scrapers of the mixing tool • the brush of the cleaning tool •...
  • Page 58 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 59 VIKING / VIKING COMBI Technical specifi cations Rev. 3.0 (16.5.2022)
  • Page 60 www.metos.com...

This manual is also suitable for:

Viking 60eViking 80eViking 100eViking 150eViking 200eViking 40em ... Show all