Krone TITAN 4/32 L Original Operating Instructions
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Krone TITAN 4/32 L Original Operating Instructions

Krone TITAN 4/32 L Original Operating Instructions

Short-cut forage wagon
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Original operating Instructions
150 000 033 00 EN
Short-cut Forage Wagon
TITAN 4/32 L
TITAN 4/25 L
(from machine no. 372 000)

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  • Page 1 Original operating Instructions 150 000 033 00 EN Short-cut Forage Wagon TITAN 4/32 L TITAN 4/25 L (from machine no. 372 000)

  • Page 2: Ec Declaration Of Conformity

    Krone forage wagon Machine: Type / Types: Titan 4/25 L; Titan 4/32 L to which this declaration refers is in compliance with the relevant provisions of EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC) The signing Managing Director is authorised to compile the technical documents.

  • Page 3: Ordering Replacement Parts

    Krone. cheap offers and imitation parts! The best solution – purchase only original KRONE This symbol is intended to draw your parts! attention to safety notes contained in the operating instructions.
  • Page 5 III. General safety instructions Before starting up, ensure that nobody is in the Operation in accordance with vicinity of the machine (children!). specifications Good visibility is essential e.g. when reversing! (Assistance may be required.) The short-cut forage wagon is designed solely for normal agricultural use (operation in accordance with The operator's clothing should be tight fitting.

  • Page 6: Pto Shaft Operation

    When travelling with trailed implement, the 22. Keep guards attached and always put in protective possibility of individual braking must be excluded position! (lock pedals)! 23. Do not operate trailed implement unless all guards Attach implement only to the devices provided for are attached and in protective position! this purpose! 24.
  • Page 7 When using the ground speed PTO, note that the Check the hydraulic hoses at regular intervals and speed is independent of the travelling speed and replace them if they are damaged or worn. The the direction changes when reversing! new hoses must satisfy the technical requirements of the implement manufacturer! 10.

  • Page 8: Maintenance

    Spare parts must comply with the technical requirements of the implement manufacturer. This is ensured by using genuine KRONE spare parts! 10. For filling hydro-pneumatic accumulators, use nitrogen only – danger of explosion!
  • Page 9 Overview of cutting forage wagon 1. Electrical control box 7. Multi-purpose key (nur bei Elektromagnetischer Bedienung) 8. Automatic floor conveyor shut-down 2. Drawbar (hydraulic articulated drawbar) 9. Lateral feeler wheels for pick-up 3. Cutting and conveyor drum 10. Blades 4. Hydraulic advance 11.
  • Page 10 Introduction The KRONE short-cut forage wagon is equipped with all the necessary safety devices (guards). The function of the machine means that it is not possible to protect all sources of danger completely. The machine is provided with danger signs which indicate these residual dangers.
  • Page 11 939 100-4 540/ MAX. Read and note operating MAX. instructions and safety information before starting operation. The PTO shaft speed must not exceed 540 rpm! The maximum hydraulic pressure must not exceed 200 bar. Order No. 939 471-1 (1x) Order No. 939 100-4 (1x) Do not move under the Never reach into the pick-up raised tailgate.
  • Page 12 Positioning of information signs re + li 942 042-1 (1x) 939 110-1 (1x) Only with automatic reversing 939 218-1 (1x) 25 km For articulated 939 145-1 (1x) 40 km drawbar 939 159-1 (1x) 62 km 942 028-0 (1x) 80 km See tyre table (2x) 939 299-1 (1x) 942 199-0 (1x)

  • Page 13: Technische Daten

    Technische Daten Titan 4/25 L Titan 4/32 L Total length 7050 7890 Total width 2390 2390 Total height Extension set up 3110 3110 Extension folded down 2330 2300 Platform height 1090 1090 Pick-up width (acc. to DIN 11220) 1600 1600...

  • Page 14: Standard Equipment

    TITAN 4/32 L Standard equipment Special equipment Pushed pick-up, hot galvanized Wide-angle universal drive shaft both sides Overrunning brake with automatic reversing Hydraulic articulated drawbar (incl. shut-off cock) Wide-angle universal drive shaft (one side) with cam- 4 rear support wheels for pick-up...
  • Page 15 TITAN 4/25 L Standard equipment Special equipment Pushed pick-up, hot galvanized Cam-type cut-out clutch (one side) with wide angle Overrunning brake with automatic reversing 4 rear support wheels for pick-up Wide-angle universal drive shaft (one side) with disk 4-wheel full floating axle, type Norwegen clutch Hydraulically operated dry forage extension Hydraulic operation with ball cock panel...
  • Page 16 Hitching the Titan to the tractor When the wagon is attached the distance between top 1.3 For a drawbar without hydraulic cylinder release nut (1), screw out bolt (2). Use ø 8 mm mandril to turn turn edge of frame and ground must be 1.10 m. During buckle (4).

  • Page 17: Before Starting

    Before starting The following checks must be carried out before the “TITAN” cutting forage wagon is used: 1. All lubrication points and gear units are provided with sufficient oil or grease. But for reasons of safety, all lubrication points and gear units should be checked and lubricated or topped up if necessary.
  • Page 18 Universal drive shafts Coupling the universal drive shaft Clean PTO shafts of tractor and implement. QS quick-locking mechanism 1. Pull sleeve back until it remains in open position. 2. Push universal drive shaft onto PTO shaft until QS mechanism engages automatically. The sleeve mst then rotate freely.
  • Page 19 Attention! Compare the punched torque value (RM) with the one in the table. If the values differ, please contact your KRONE dealer. The TITAN is equipped with a cam-type cut-out clutch with a fixed torque value. If overloading occurs the torque is interrupted.

  • Page 20: Pressure Limiting Valve

    Putting the compressed air brake system into operation (special equipment) 1. Connect “reservoir” (red) and “brake” (yellow) brake hose coupling heads to the tractor. Ensure that the hoses are positioned safely. 2. Method of operation and setting of the manually adjustable pressure limiting valve (for vehicles with compressed air brakes without anti-wheel-lock braking system).

  • Page 21: Connecting To The Tractor

    Putting the hydraulic system into operation Instructions for hydraulic operation with with ball cock panel the ball cock panel (Titan 4/25 L only) The forage wagon is equipped with a hydraulic ball cock panel (2), which allows the hydraulic functions of the 1.
  • Page 22 Instructions for solenoid standard opera- with solenoid operation tion (Titan 4/32 L only) The forage wagon is equipped with solenoid valves which allow hydraulic functions of the wagon to be preselected 1. Couple tractor and universal drive shaft as described.
  • Page 23 Function of control box with standard operation (L types) L type control box (Titan 4/32 L only) The control box for the solenoid hydraulic valves is attached within reach of the driver inside the tractor cab using the storage pocket (12) supplied.
  • Page 24 The solenoid valve block with standard HYDRAULIC BLOCK STANDARD GL AND L TYPES operation (with Titan 4/32 L only) is located at the front end of the wagon on the right under the guard box. VALVE UNIT FOR DOUBLE-ACTING The valves are provided with «emergency manual...
  • Page 25 Comfort hyraulic L-types (only Titan 4/32 L) Function chart SOLENOID VALVES/ FNCTUIONS RAISE LOWER RAISE LOWER RAISE LOWER RAISE LOWER RAISE LOWER TO REAR Comfort hydraulic block L types with maximum equipment HYDR. SYSTEM HYDR.-SYSTEM- SCREW (1) SCHRAUBE (1)
  • Page 26 Using solenoid comfort operation The forage wagon is equipped with solenoid valves. Set the hydraulic control unit of the tractor to “pressure” (oil in circulation) and secure the control lever in this position. The required hydraulic function is carried out by operating the corresponding electrical switch.
  • Page 27 Attention: Check the blade safety setting from time to time and reset if necessary. Check all blades daily. Only sharpen the smooth side of the blades. Best carried out with a KRONE sharpening device.
  • Page 28 0- position. Hydraulic blade switching to O-position (on request for Titan 4/32 L) Hydraulic blade 0-switching serves to disengage the blades if blockages occur in the feed channel, allowing blockages to be rectified without leaving the tractor cab.
  • Page 29 Installing and removing cutter blades When installing and removing blades the blade control shaft must be in a position where all blades can swing back freely (0-position). Then turn the blade rod lever from position (1) to position (2). The lever must be raised slightly so that the pin comes out of the locking hole.

  • Page 30: Chain Tension

    Automatic floor conveyor tensioning The floor conveyor of the “TITAN” short-cut forage wagon is tensioned automatically. The correct function of the tensioning device must be checked. If the floor conveyor chain has become so elongated in prolonged operation that automatic tensioning is no longer possible, 2 or 4 links must be removed.
  • Page 31 Rear feeler wheels for pick-up (on request) The pick-up can also be equipped with 4 additional feeler wheels at the rear, for boggy ground. On level ground with the pick-up lowered the height of the rear feeler wheels should be set so that they are as high as the front feeler wheels or slightly higher.
  • Page 32 front in the control box. This allows the tractor driver to Hydraulically operated tailgate check whether the tailgate is closed properly without (on request for Titan 4/25 L) climbing down. and automatic floor conveyor shut-down The height of the rear panel bearing is adjusted with the The tailgate is in two sections and is opened and raised setting screw (A) so that tube (B) in the rear panel is by two hydraulic cylinders.
  • Page 33 Practical application when loading 1.1 Set required number of blades (see page 32). Until first silage cut only the number of blades required for cutting green forage should be used. 1.2 Set the baffle plate according to the swath size. Set the baffle plate low for small swathes and short crop.
  • Page 34 4. The swath should be even, loose and not too thick. 5. Avoid excessive pressing. Switch advance on soon enough. With green forage and beet leaves, switch the floor conveyor on when the load has reached a height of approx. 1 m in the wagon. 6.
  • Page 35 1.2 With hydraulically operated tailgate (Fig. 2) Unloading The tailgate can be opened hydraulically from the 1.1 With manually operated tailgate (Fig. 1) tractor. Operate the switch until the tailgate is Push lever (1) downwards; this lifts the locking hooks completely open.
  • Page 36 Parking the forage wagon WHAT TO DO IF ... Achtung: When the forage wagon is detached, the pick- 1..the overload protection feature actuates during up should be lowered to the ground so that there is no oil loading? pressure in the hydraulic hoses.
  • Page 37 Care and maintenance Special safety instructions Repair, care, maintenance and cleaning work must only be carried out when the machine is at a standstill. Switch the engine off and remove the ignition key. Secure forage wagon and tractor against rolling away. When the tailgate is open, secure it using the shut-off tap to prevent it lowering.
  • Page 38 Tyres • Repair work on the tyres must only be carried out by qualified personnel using suitable installation tools. • Park forage wagon on firm level ground. Use wheel chocks to prevent accidental rolling. • Check tightness of wheel nuts regularly and tighten if necessary. •...
  • Page 39 Tyre dimension table Tyre Width Carrying Carrying diameter power power pressure at 25 km/h at 40 km/h Tyre designation (max.3,5 bar) kg 10.0/75-15.3/8 PR 1670 1330 11.5/80-15.3/8 PR 2100 1675 11.5/80-15.3/10 PR 2420 1930 15.0/55-17/10 PR 2600 2080 19.0/45-17/10 PR 2950 2360 500/50-17/10 PR...

  • Page 40: Lubrication Plan

    Lubrication plan...
  • Page 41 Important lubrication points The following table lists the most important lubrication points on the forage wagon and the number of lubrication nipples. Number of lubrication nipples Lubrication points (Titan 4/25, 4/32 L) Conveyor chain Connecting rod for conveyor chain Double chain wheel for pick-up drive Transverse shaft to drive, left side Floor conveyor shaft, front "...
  • Page 42 Oil check and oil change Check the oil level in the gear units from time to time. Top up with SAE 90 gear oil. Change the oil once a year. To do this, drain oil and refill gear unit with gear oil. Front gear unit Oil change;...
  • Page 43 Servicing and setting instructions AUTOMATIC REVERSING System 2000 The AUTOMATIC REVERSING brake system with wheel brake System 2000 A) General notes These notes are part of the guarantee terms. Our guarantee does not cover normal wear or defects caused by overloading or alteration. The brake system consists of design-approved individual components which must not be altered without our approval.

  • Page 44: Operation, Handling

    C) Operation, handling The brake system operates fully automatically and does not require special handling. Please note the following information on operating the handbrake lever: Pull the handbrake lever strongly, past the dead point (at least 7 teeth). If the trailed implement has the tendency to roll backwards the handbrake lever is re- tensioned automatically by the gas-filled spring device.
  • Page 45 F) Every 5000 km Remove inspection hole plugs, check brake linings. If damaged or less than 4 mm lining remains the brake shoes must be replaced. With new vehicles the transmission device of the brake system may be adjusted after 20 operating hours. If further wear occurs adjustment must always be carried out at the wheel brake.
  • Page 46 H) Malfunctions and their possible causes Malfunction Cause Rectification Braking effect too weak Drawbar pushed in fully Readjust Linings not run in Improves after braking several times Large friction losses Check transmission device, oil if necessary Reversing sluggish Brake system set too stiff Reset Excessive heating of brakes Incorrect setting...
  • Page 47 Servicing and care of the compressed air brake system 1) Non-interchangeable hose couplings 2) Air filter for pipes Application: The pipe air filter is installed in front of the brake valve. It cleans the compressed air and thus protects the equipment from malfunctions.

  • Page 48: Compressed Air Reservoir

    3) Compressed air reservoir Manually operated drain valve Titan 45-2 Titan 45-1 Application: The compressed air reservoir stores the compressed air provided by the compressor. During operation The drain valve is used to deaerate and drain the condensate (water) can collect in the compressed air compressed air reservoir.
  • Page 49 Hydraulic circuit diagram with standard operation Titan 4/32 L Hydr. tailgate opening Floor conveyor drive Regulateur d'ecoulement a 3 voies Hydr. collapsible extension (Special equipment) Hydr. blade 0-switching (Special equipment) Hydr. Pick-up raising Articulated drawbar Shut-off cock Directional control Control valve...
  • Page 50 Electrical circuit diagram with standard operation Titan L types Standard circuit diagram Terminal strip in distributor Earth rail Battery S1: Rocker switch on-off S2-S3-S4: Rocker switch on-off-off 58, 59: 5T: Pull switch SID + S11: Pressure switch Y1–Y5: Solenoid valve sockets 301 595-3...

  • Page 51: Winter Storage

    List all spare parts required and order them in good time. It is easier for your KRONE dealer to supply and install spare parts before the start of the season. What is more, your machine will be ready for use before the...
  • Page 54 . . konsequent, kompetent Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +049 (0) 59 77/935-0 +049 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de...

This manual is also suitable for:

Titan 4/25 l

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