LS Industrial Systems XGT Series User Manual

LS Industrial Systems XGT Series User Manual

Xgb pnet i/f module
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Right choice for ultimate yield
LSIS strives to maximize customers' profit in gratitude of choosing us for your partner.
Programmable Logic Controller
XGT Series
Read this manual carefully before
installing, wiring, operating, servicing
or inspecting this equipment.
Keep this manual within easy reach
for quick reference.
XGB Pnet I/F Module
User's Manual
XBL-PMEC
http://www.lsis.com

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Summary of Contents for LS Industrial Systems XGT Series

  • Page 1 Right choice for ultimate yield LSIS strives to maximize customers' profit in gratitude of choosing us for your partner. Programmable Logic Controller XGB Pnet I/F Module XGT Series User’s Manual XBL-PMEC Read this manual carefully before  installing, wiring, operating, servicing or inspecting this equipment.
  • Page 2 Safety Instructions Before using the product … For your safety and effective operation, please read the safety instructions thoroughly before using the product. Safety Instructions should always be observed in order to prevent accident or risk with the safe and proper use the product.
  • Page 3 Safety Instructions Safety Instructions for design process Warning Please install a protection circuit on the exterior of PLC so that the whole system may operate safely regardless of failures from external power or PLC. Any abnormal output or operation from PLC may cause serious problems to safety in whole system.
  • Page 4 Safety Instructions Safety Instructions for design process Caution I/O signal or communication line shall be wired at least 100mm away from a high-voltage cable or power line. Fail to follow this instruction may cause malfunctions from noise Safety Instructions on installation process Caution Use PLC only in the environment specified in PLC manual or general standard of data sheet.
  • Page 5 Safety Instructions Safety Instructions for wiring process Warning Prior to wiring works, make sure that every power is turned off. If not, electric shock or damage on the product may be caused. 2. After wiring process is done, make sure that terminal covers are installed properly before its use.
  • Page 6 Safety Instructions Safety Instructions for test-operation and maintenance Warning Don’t touch the terminal when powered. Electric shock or abnormal operation may occur. Prior to cleaning or tightening the terminal screws, let all the external power off including PLC power. If not, electric shock or abnormal operation may occur.
  • Page 7 Safety Instructions Safety Instructions for waste disposal Caution Product or battery waste shall be processed as industrial waste.  The waste may discharge toxic materials or explode itself.
  • Page 8 Revision History Version Date Remark Page V 1.0 ’13.11 First Edition V1.1 ’15.03 XG5000 V4.0 UI Updated Entire ※ The num ber of User’ s m anual is indicated right part of the back cover. ⓒ LSIS Co., Ltd 2013 All Rights Reserved.
  • Page 9 About User’s Manual Congratulations on purchasing PLC of LSIS Co.,Ltd. Before use, make sure to carefully read and understand the User’s Manual about the functions, performances, installation and programming of the product you purchased in order for correct use and importantly, let the end user and maintenance administrator to be provided with the User’s Manual.
  • Page 10: Table Of Contents

    ◎ Table of Contents ◎ Chapter 1 Introduction 1.1 Introduction -------------------------------------------------------------------------------------------------------- 1-1 1.2 Characteristics ---------------------------------------------------------------------------------------------------- 1-1 1.3 Product Configuration ------------------------------------------------------------------------------------------- 1-2 1.3.1 Model Name ------------------------------------------------------------------------------------------------ 1-2 1.3.2 Available number by CPU ------------------------------------------------------------------------------- 1-2 1.3.3 Slave Device ----------------------------------------------------------------------------------------------- 1-3 1.4 Software ------------------------------------------------------------------------------------------------------------- 1-4 1.4.1 Check list for the software ------------------------------------------------------------------------------ 1-4 1.4.2 PROFICON ------------------------------------------------------------------------------------------------- 1-5 1.4.3 Check the version ----------------------------------------------------------------------------------------- 1-5...
  • Page 11 Chapter 4 System Configuration 4.1 System Configuration of Network ---------------------------------------------------------------------------- 4-1 4.1.1 XGT Pnet + Smart I/O -------------------------------------------------------------------------------- 4-1 Chapter 5 PROFICON Setting 5.1 Overview ------------------------------------------------------------------------------------------------------------- 5-1 5.1.1 Main functions -------------------------------------------------------------------------------------------- 5-1 5.1.2 Characteristics ------------------------------------------------------------------------------------------ 5-1 5.1.3 Screen composition ------------------------------------------------------------------------------------- 5-2 5.1.4 GSD Register --------------------------------------------------------------------------------------------- 5-2 5.2 Network composition through PROFICON ------------------------------------------------------------------ 5-4 5.2.1 Master composition ------------------------------------------------------------------------------------- 5-4...
  • Page 12 Chapter 7 Program Example 7.1 Example of Communication with XBL-PMEC -------------------------------------------------------------- 7-1 7.2 PROFICON settings --------------------------------------------------------------------------------------------- 7-2 7.3 XG5000 settings ------------------------------------------------------------------------------------------------- 7-11 Chapter 8 Troubleshooting 8.1 Symptoms and Management by LED Status -------------------------------------------------------------- 8-1 8.2 System Diagnosis of PROFICON ----------------------------------------------------------------------------- 8-1 8.3 System Diagnosis of XG5000 --------------------------------------------------------------------------------- 8-1 8.4 Diagnosis of Communication Module through XG5000 ------------------------------------------------ 8-2 8.5 Troubleshooting -------------------------------------------------------------------------------------------------- 8-3...
  • Page 13: Chapter 1 Introduction

    Chapter 1 Introduction Chapter 1 Introduction 1.1 Introduction This user’s manual is to describe Profibus-DP (Decentralized Peripherals) Master I/F module (here in after referred to as Pnet I/F module) among communication modules of XGB PLC system. Profibus-DP is specified in IEC Fieldbus Standard IEC 1158. In this communication, Token Passing is used to control the communication and to configure the network easily.
  • Page 14: Product Configuration

    Chapter 1 Introduction 1.3 Product Configuration 1.3.1 Model Name This describes on the product configuration of the XGB Pnet I/F module. XGT name Module COMM Mater Option type Link Pnet M: Master C: H/W ver S: Slave Media type E: Electric Remark (1) XGB Pnet supports only Profibus-DP.
  • Page 15: Slave Device

    Chapter 1 Introduction 1.3.3 Slave Device The Pnet I/F module can be connected with Smart I/O series and available product list is as follows. Item Product PNO ID Model Contents Remark Code Block type PLC Connected K120S 0x7100 G7L-PBEA 46270031 expansion part Smart I/O GPL-D22A...
  • Page 16: Software

    Chapter 1 Introduction 1.4 Software This describes on the software tool for the Pnet I/F module. For programming and application, refer to the followings 1.4.1 Check list for the software (1) Software list - Programming tool : XG5000 - Communication configuration tool : PROFICON (2) Selecting the CPU (Version) to use the Pnet I/F module Item Model...
  • Page 17: Proficon

    Chapter 1 Introduction 1.4.2 PROFICON PROFICON is software tool dedicated for Pnet I/F module. This is used for configuration, diagnostics. More detail, refer to ch6. PROFICON. The following figure is an initial screen of the PROFICON. [Figure 1.4.1] PROFICON initial screen 1.4.3 Check the version Before using the Pnet I/F module, check the version of the module (1) Check through the XG5000...
  • Page 18 Chapter 1 Introduction [Figure 1.4.3] Checking the version of the module through the XG5000 (2) Check through the PROFICON This is method reading the communication module information through online connection If it is under normal interface with the CPU, you can get the information as follows. a) Execute the PROFICON b) Select [Settings] on the [Communication] menu.
  • Page 19 Chapter 1 Introduction [Figure 1.4.3] Checking the version of the module through the PROFICON (3) Check through the case label of the product The module information is attached at the external case every communication modules In case online connection is not available, take a module apart and check the label in the module case.
  • Page 20: Chapter 2 Specifications

    Chapter 2 Specifications Chapter 2 Specifications 2.1 General Specifications General specifications of XGT series are as specified below in Table 2.1. Item Specification Related specifications Operating 0℃∼+55℃ temp. Storage temp. -25℃∼+70℃ Operating 5∼95%RH, no dew allowed humidity Storage 5∼95%RH, no dew allowed...
  • Page 21: Performance Specifications

    Chapter 2 Specifications 2.2 Performance Specifications Performance specifications of Pnet I/F module are as described below. Item Details Module Type Master Network Type Profibus-DP Standard EN50170/DIN19245 Interface RS-485 (Electric) Transmission Route Bus type Modulation Type NRZ (Non Return to Zero) Token Passing Distance (m) Transmission Speed (bps)
  • Page 22 Chapter 2 Specifications Remark 1) Transmission cycle means the data cycle from main unit to communication module regardless of the cycle from master module to slave module. it is necessary to consider scan time, number of communication module, number of set blocks, communication data size per block when you set the transmission cycle.
  • Page 23: Structure & Characteristics

    Chapter 2 Specifications 2.3 Structure & Characteristics 2.3.1 Structure of Pnet I/F module (1) Structure of XBL-PMEC ③ LED Display ① O/S Download S/W ② Communication Cable connection Division Color Action Description Normal Initialize Completed Green Error Fatal error occurred Flickering Normal Normal Interface status with CPU...
  • Page 24: Cable Specifications

    Chapter 2 Specifications 2.4 Cable Specifications 2.4.1 Cable Specifications Classification Details Type BC-Bare Copper Insulation PE-Polyethylene Insulated strength 0.035 (Inch) Aluminum Foil- Shield Polyester Tape/Braid Shield 8500 ㎊/ft Capacitance 150Ω Characteristic impedance Number of cores 2 Core Remark 1. Cable type 1) Tomas cable: Profibus-DP UNITRONIC-BUS L2/FIP/BUS 2) Belden cable: 3079A 2 - 5...
  • Page 25: Chapter 3 Installation And Test Operation

    Chapter 3 Installation and Test Operation Chapter 3 Installation and Test Operation 3.1 Installation Environment This product is very reliable regardless of installation environments, but to guaranty the reliability and stability of the system, pay attention to the following items. Environment Conditions (1) Install in the control board where waterproof and dustproof are possible.
  • Page 26: Cautions When Handling

    Chapter 3 Installation and Test Operation 3.2 Cautions when Handling Observe the following directions when you configure the system using Pnet I/F module. 1) Do not drop or impose strong impact. 2) Do not separate PCB from the case. It may cause malfunctions. 3) Make sure foreign objects are not put into the upper area of the module while you do wiring jobs.
  • Page 27: Precautions For Installation

    Chapter 3 Installation and Test Operation 3.3 Precautions for Installation During the system configuration using Pnet I / F module, please check the detail contents as below. 1) Check the necessary basic elements to configure the system, and then select the appropriate communication module.
  • Page 28 Chapter 3 Installation and Test Operation 1) General safety instruction (1) If distance between stations, it can be extended through extension of segment (Maximum 9 repeater, 10 segment). It can be connected 32 stations (repeater included) per segment and maximum 126 stations can be connected. (Repeater has no number of station) There are extension segment that has no station.
  • Page 29: From Setting To Operation

    Chapter 3 Installation and Test Operation 3.4 From Setting to Operation The sequence of the product from installation to operation will be described below. After the product installation is complete, install and configure the system to be operated as specified in the following sequence.
  • Page 30: Installation Of The Product

    Chapter 3 Installation and Test Operation 3.5 Installation of the product 3.5.1 Installation of XBL-PMEC [Figure 3.5.1] The method of Pnet cable installation Remark 1) Installation length of Pnet cable depends on the communication speed. (Refer to [Table 3.3.2]) 1) How to install Pnet cable (1) Use Profibus-DP cable.
  • Page 31: Test Operation

    Chapter 3 Installation and Test Operation 3.6 Test Operation Terminal resistance switch of Pnet cable shall be On. If the switch is not On, communication errors may occur. Check LED operation status if normal with power on after communication cable is connected.
  • Page 32: Chapter 4 System Configuration

    Chapter 4 System Configuration Chapter 4 System Configuration 4.1 System Configuration of Network Communication system of Pnet I/F modules is as shown below. Master have to be set XBL-PMEC, the others have to be set slave modules. To connect LS inverter with master module, the inverter module have to attach Pnet option module. If it is used with another company product, GSD file provided by the maker is needed.
  • Page 33: Chapter 5 Proficon Setting

    Chapter 5 PROFICON Setting Chapter 5 PROFICON Setting 5.1 Overview 5.1.1 Main functions Category Function Description Master property Master property, group settings Slave property slave property, module and parameter settings Bus parameter communication bus parameter settings Configuration Configuration down Network Configuration download Configuration upload Network Configuration upload Start/Stop Communication...
  • Page 34: Screen Composition

    Chapter 5 PROFICON Setting 5.1.3 Screen composition Project explorer Project (topology) List of devices Master/slave property window GSD viewer Output window [Figure 5.1.1] PROFICON screen composition - Device list: Lists the devices interpreted by GSD file to drag & drop them to topology of project window - Project: Topology to compose PROFIBUS Network - Project explorer:...
  • Page 35 Chapter 5 PROFICON Setting - bmp: Bitmap storage place for use on the GSD file - bnr: Network Configuration binary image storage place - gsd: GSD file storage place provided by the Profibus-DP communication module manufacturers - prj: Network Configuration project storage place - sys: Application configuration directory used by tool (1) How to register GSD files If the GSD file for the product you want to use is not registered, follow the below steps to...
  • Page 36: Network Composition Through Proficon

    Chapter 5 PROFICON Setting 5.2 Network composition through PROFICON 5.2.1 Master composition Master device is displayed on the top of the device list, then select XBL-PMEC as shown in the figure below. [Figure 5.2.1] XBL-PMEC selected from the list of device If you drag &...
  • Page 37 Chapter 5 PROFICON Setting If you change properties like station address of the master or description, click “Master Properties” of the “Configuration” menu to activate the master property change tab as below [Figure 5.2.3] Master property tab 5 - 5...
  • Page 38: Slave Composition

    Chapter 5 PROFICON Setting 5.2.2 Slave composition The composition of slave can be done after the master is composed. The method of composition for slave is same as the master. Select the slave from the device list as shown in the figure below. [Figure 5.2.4] Select slave from the device list Simply drag &...
  • Page 39 Chapter 5 PROFICON Setting Basically the tool allocates the station address in sequence when composing each device to the topology. Therefore, if you want to change the station address and property of the slave, then use “Slave Properties” of “Configuration” menu to change it. Followings are the items to be available for setting by using slave property tab(See Figure 5.2.6).
  • Page 40 Chapter 5 PROFICON Setting First of all, the parameter is configured by using slave parameter settings window as shown below. [Figure 5.2.7] Slave parameter settings window Slave module settings window is as shown below. If a slave module is an expansion adapter such as XPL-BSSA, you can add the module to the expansion adapter by double clicking the module at the above module list.
  • Page 41: Bus Parameter

    Chapter 5 PROFICON Setting 5.2.3 Bus parameter In this chapter, we will find out how to configure the network bus parameter of these. Network bus parameter can simply change the communication speed, or adjust the timing for communication parameter precisely. Generally, default value is used without change in the communication parameter timing.
  • Page 42: Download And Upload Network Configuration

    Chapter 5 PROFICON Setting 5.3 Download and upload Network Configuration PROFIBUS DP Master is communicated through Network Configuration. To do so, there is a downloading function to apply the composed Network Configuration to the Master. In addition, the uploading function, which is core technology of our company, can read and restore the Network Configuration downloaded to the existing Master.
  • Page 43 Chapter 5 PROFICON Setting [Figure 5.3.2] Connection setting Remark 1) Once the communication settings have done, when you execute image download/upload, diagnostic function, it will communicate with recent setting values. in case that communication setting is changed, set communication again and then execute image download/upload, diagnostic function.
  • Page 44 Chapter 5 PROFICON Setting (2) Network Configuration download If you already composed network in the topology, select “Download Image” item from the “Communication” menu to begin downloading. The figure below shows downloading status. The status bar runs progress bar, and the output window shows the progress rate. [Figure 5.3.3] Download status If downloading is completed, the progress bar is full, and “Done”...
  • Page 45: Upload Network Settings

    Chapter 5 PROFICON Setting 5.3.2 Upload Network Settings (1) Communication connection settings The method of connection settings can be referred from 5.3.1 Network Settings downloading (2) Network Settings uploading Conduct uploading by selecting “Upload image” from “Communication” menu. At this time, new project will be automatically generated, and uploading is proceeded.
  • Page 46: Diagnosis Function

    Chapter 5 PROFICON Setting 5.4 Diagnosis function Applied functions of PROFIBUS DP include network diagnosis function and monitoring function. Please see software manual for details. 5.4.1 Start / Stop Communication “Start Communication” and “Stop Communication” item of “Diagnostics” starts or finishes the PROFIBUS DP communication by setting up master mode as ‘OPERATE or STOP mode.
  • Page 47 Chapter 5 PROFICON Setting If any slave generates diagnostic information for cable cut-off, incorrect parameter or configuration, then “Diag” event is displayed at the slave on the topology as shown in the Figure 5.4.2 to inform the user. [Figure 5.4.2] Slave diagnosis event occurs (2) Device Diagnostics...
  • Page 48: Live List

    Chapter 5 PROFICON Setting (3) Stop Debug Mode Finally, if you want to terminate the debug mode, select “Stop Debug Mode” from the “Diagnostics” menu. 5.4.3 Live List This is the function to display the information of the network which is under normal data communication.
  • Page 49 Chapter 5 PROFICON Setting Remark 1) Communication speed is shown by the speed of image downloaded. And communication speed is shown by 1.5Mbps if there is no image downloaded. Warning message will be incurred when you change the different speed from speed as shown window.
  • Page 50 Chapter 5 PROFICON Setting [Figure 5.4.8] Network topology collected and composed 5 - 18...
  • Page 51 Chapter 5 PROFICON Setting Remark 1) The following is a description of the exception cases that there are GSDs which have same PNO ID or there is no module ID when you execute auto network scanning. a) If between the GSD file and the module are not matched, add Scanned Module. After then you can see the checked Select button.
  • Page 52: I/O Data Monitoring

    Chapter 5 PROFICON Setting 5.4.5 I/O Data Monitoring This is the function to monitor I/O data of slaves. This can confirm whether the I/O of a certain slave is correct. If “I/O Monitor…” item is selected from “Diagnostics,” then existing data communication is stopped, and the monitor window pops up as below.
  • Page 53: Master Information (Device Information)

    Chapter 5 PROFICON Setting 5.4.7 Master information (Device Information) For the information of current master, select “Device Information...” item from “Diagnostics,” then the contents below are displayed as shown in the figure below. [Figure 5.4.11] Master information 5 - 21...
  • Page 54: Chapter 6 Xg5000

    Chapter 6 XG5000 Setting Chapter 6 XG5000 Setting In order to use Pnet I/F module, set High-speed link parameters (after PROFICON Configuration is uploaded) and then download the specified parameters onto CPU for application, which is available through the XG5000. 6.1 XG5000 Setting Process To do each step of process, refer to below description.
  • Page 55: Basic Parameter Setting

    Chapter 6 XG5000 Setting 6.2 Basic Parameter Setting 6.2.1 Execute XG5000 and Create a new project XG5000 is executed firstly. And you can see the below the picture New project makes the method such as ‘Project -> New project’ [Figure 6.2.2] Setting new project Items Contents Remark...
  • Page 56: Registration Of The Communication Module

    Chapter 6 XG5000 Setting After setting CPU type, new project screen of XG5000 is shown as below. [Figure 6.2.3] New project screen of XG5000 6.2.2 Registration of the communication module For the basic setting of the communication module in the XG5000, you have to register the communication module at the applicable base, slot position of Standard setting window.
  • Page 57 Chapter 6 XG5000 Setting Item Description Type Selects Pnet I/F module Communication Base Fixed “0” (In case of XGB, there is no base.) module setting Specifies the slot position of the module Slot Setting range is different depending on the base type [Table 6.2.2] Registration of the communication module If you register the module at Slot 3, it becomes as follows [Figure 6.2.5] Standard setting registration screen...
  • Page 58 Chapter 6 XG5000 Setting Item Content Connection method RS-232C, USB Connection Local/Remote Connection setting option Local: Direct connection between PC and Main unit Step of connection setting Remote: Indirect connection between PC and Main unit through other communication module. Time out 1~90 second General Retry...
  • Page 59 Chapter 6 XG5000 Setting In case that Pnet is installed in slot 3, it is automatically registered as below. [Figure 6.2.8] Standard setting screen At this time, if current information is different with already registered information, the following message appears. [Figure 6.2.9] IO change message window 6 - 6...
  • Page 60: High-Speed Link Parameter Setting

    6.3 High-speed Link parameter setting 6.3.1 Introduction of High-speed Link XGT series provide 2 kinds of communication ways. Those are P2P, HS link. HS link is used for a lot of data processing at once cyclically. Pnet module provide HS link.
  • Page 61: High Speed Link Send/Receive Data Processing

    Chapter 6 XG5000 Setting 6.3.2 High-speed Link Send/Receive Data Processing For the application example of High-speed link, the master station “0” and slave stations “1” and “2” (GPL-RY2A, GPL-D24A) are to share data with each other. Setting is as follows; 1) The master station “0”...
  • Page 62: High Speed Link Parameter Setting

    Chapter 6 XG5000 Setting 6.3.3 High Speed Link Parameter Setting High-speed link parameter setting is set in High-speed link screen in XG5000. Communication module can be equipped with maximum 2 modules per a main unit in XGB. 1) Communication module and Communication period setting If add the High-speed link in the screen of project, Communication module settings is opened.
  • Page 63 Chapter 6 XG5000 Setting After communication module setting, you can see [Figure 6.3.2] [Figure 6.3.2] Communication module setting 2) Config, Upload (Dnet, Pnet) After communication module setting, you can use the menu of [Online] [Communication module setting] [Config. Upload (Dnet, Pnet)]. In order to upload configuration data of master, select [Online] →...
  • Page 64 Chapter 6 XG5000 Setting The screen as below is after“Config. Upload (Dnet, Pnet)”. You can use Read / save area which are blank. [Figure 6.3.4] High-speed link block Setting 3) High-speed link block Setting After uploading configuration data, input device information in the blank area. Classification Details Master...
  • Page 65 Chapter 6 XG5000 Setting 4) Write the High-speed link parameter Click “Online”  “Write Parameters” in XG5000, check the applicable High-speed link and then click [OK]. [Figure 6.3.5] Screen of Write the parameter 6 - 12...
  • Page 66 Chapter 6 XG5000 Setting 5) Enable of High-speed link Click “Online”  “Communication module setting “  “Enable Link” in XG5000, check the applicable High-speed link and then click [Write]. If High-speed link is enabled, on the module’s LED display High-speed LED will be On, when High-speed link starts. [Figure 6.3.5] Screen of Link Enable 6 - 13...
  • Page 67: High-Speed Link Information

    Chapter 6 XG5000 Setting 6.4 High-speed Link Information With High-speed link service used to exchange data between communication modules of two or more stations, it provides a checking method of High-speed link service status for the user through High-speed link information so to confirm reliability of the data read from the destination station via the High-speed link. In other words, the communication module synthesizes the data received up to that time at intervals of a specific time and lets the user know if High-speed link operates as in parameters specified by the user through High-speed link information where the whole information of Run-link(_HSxRLINK) and Link-...
  • Page 68 Chapter 6 XG5000 Setting 1) Run-link (_HSxRLINK) As the whole information it shows whether High-speed link is normally executed through the user defined parameters, whose contact will be kept ‘On’ if once ‘On’ until Link Enable is ‘Off’, and also will be ‘On’ under the conditions specified below. ①...
  • Page 69: Monitor Of High-Speed Link Information

    Chapter 6 XG5000 Setting Monitor of High-speed link information High-speed link information can be checked through the variable monitor on the monitor menu after XG5000 is Online connected, or through the XG5000 diagnosis service. 1) High-speed link monitor from the XG5000 diagnosis services (1) Select XG5000’s “Online”...
  • Page 70 Chapter 6 XG5000 Setting (2) Module Information [Figure 6.5.2] Communication module information Classification Details Module type. XBL-PMEA Base Number. Displays the base number (0) Slot Number Displays the slot no.( 1~10), depending on main unit type Master Station no. Displays the master station number Hardware status Displays the hardware status Hardware version...
  • Page 71 Chapter 6 XG5000 Setting Item Details Base no. Displays the base no.( 0) Slot no. Displays the slot no.( 1~10) Basic Communication Displays the communication speed by bps unit information speed (9,600 bps ~ 12Mbps) Master station no. Displays the master station no.( 0~123) Total Run Link Displays the flag of Run Link...
  • Page 72 Chapter 6 XG5000 Setting (4) Autoscan [Figure 6.5.4] Autoscan Item Details Base no. Displays the base no.( 0) Basic information Slot no. Displays the slot no.( 1~10), depending on main unit Master station no. Displays the master station no.( 0~123) Added Displays the communication speed by bps unit information...
  • Page 73: Chapter 7 Program Example

    Chapter 7 Program Example Chapter 7 Program Example 7.1 Example of communication with XBL-PMEC This example shows a program that is installed on No. 0 slot of XGT No. 0 base, sending and receiving data to Smart I/O module(Station Number 3 and 4) and Extended Smart I/O Pnet(Station 6).
  • Page 74: Proficon Settings

    Chapter 7 Program Example 7.2 PROFICON settings To exchange data between the systems as in [Figure 7.1.1], it is convenient for the user to write high-speed link sending/receiving map. In addition, it is necessary to write high- speed link parameters after setting Network Configuration through PROFICON and download to PLC in order to send/receive data as in [Table 7.1.1].
  • Page 75 Chapter 7 Program Example Now the user should compose slave module. It can be either to set it up manually, or search slave module existing in current network automatically and set it up. However, at this time, the GSD file of slave module to be composed should be in the GSD directory (See [Figure 7.2.3]) of PROFICON installation directory.
  • Page 76 Chapter 7 Program Example Change the station number of the slave module in the Slave Properties window on the left bottom as seen in [Figure 7.2.5]. To activate this window, select a Slave from the topology. [Figure 7.2.5] Change Slave Properties If station number and description properties are changed, the changed number and properties are immediately reflected on the project window as seen in the figure below.
  • Page 77 Chapter 7 Program Example Set remaining GPL-D22A through the process described above. However, for XPL-BSSA as extended slaves, it is necessary to add module data. Set XPL- BSSA on the topology first through the process above as in the following figure [Figure 7.2.7] Add Extended XPL-BSSA Press module data in the Slave Properties window to make the slave module setting window appear.
  • Page 78 Chapter 7 Program Example Double click a module from Module Selection to insert it to the setting table below. Repeat this process until all of the wanted modules are inserted to the table. To delete a module from the table, double click the module to be deleted. [Figure 7.2.8] Slave Module Setting Setting a network is completed (See [Figure 7.2.9]).
  • Page 79 Chapter 7 Program Example Bus parameters are to communicate with the Master and represent communication speed and communication timing parameters. To set, select the Master from the topology and then, select “Bus Parameters” item from the “Configuration” menu to activate the “Bus Parameter” tap on the left bottom.
  • Page 80 Chapter 7 Program Example [Figure7.2.12] Setting Window to access to XGT CPU module Once communication is connected, select ‘Download Image’ from the ‘Communication’ menu to download. As seen in [Figure 7.2.13], the Progress Bar shows download progress and setting Pnet I/F module network are completed once download ends.
  • Page 81 Chapter 7 Program Example (2) Setting automatically After setting and saving the Master module, set access according to the methods. After that, execute “Auto. Network Scan…” in the “Diagnostics” menu to make the following screen appeared. Input the Master’s address and its communication speed and press the ‘OK’ button. Then, the module begins to scan networks.
  • Page 82 Chapter 7 Program Example [Figure 7.2.16] Screen that has been set through Automatic Network Scan To change Slave Properties, click a module from the topology and change them through the Slave Properties Window on the left bottom. 7 - 10...
  • Page 83: Xg5000 Settings

    Chapter 7 Program Example 7.3 XG5000 settings This part describes how to assign the internal memory by XG5000.. Click ‘File’ ->’New File’ and select project name and PLC series in the New Project window. [Figure 7.3.1] New project Select the ‘Online’ to connect with CPU and Online menu ‘Read IO information’ is brought I/O information of each slot installed.
  • Page 84 Chapter 7 Program Example [Figure 7.3.3] Screen of communication module setting 7 - 12...
  • Page 85 Chapter 7 Program Example Select the Pnet for module type, position of current master communication module is set the base number and slot number. Communication cycle is set free from 10ms to 10s, It will be a data transmission cycle between CPU module of PLC and Master communication module. In emergency, output setting is set suitable to user’s environment.
  • Page 86 Chapter 7 Program Example After PROFICON setting file is uploaded, setting information is displayed in block window as shown below. Double click the applicable index to set the address. Set M0200 for station3, M0000 for station 4 and M0300 for area to read, M0311 for area to save of station 6. [Figure 7.3.5] High-speed link block setting [Figure 7.3.5] Finished screen After finish the setting, setting information is downloaded in PLC.
  • Page 87 Chapter 7 Program Example [Table 7.3.6] Write parameter (Standard settings, High-speed link, P2P) After Write is finished, the operation is by applicable high-speed link enabled. Select the [Online] – [Enable Link] (High-speed, P2P). And Link Enable window is displayed as shown below. Select the applicable High-speed link number and then select ‘Write’...
  • Page 88 Chapter 7 Program Example [Figure 7.3.7] Link Enable (High-speed link, P2P) If you use others products to slave module, Setting of using that product’s GSD file is same as above in order. 7 - 16...
  • Page 89: Chapter 8 Troubleshooting

    Chapter 8 Troubleshooting Chapter 8 Troubleshooting This chapter is to describe various errors that may occur in system operation, their causes and actions to take against. If any error occurs on Pnet I/F module, its related details can be checked through the procedures below.
  • Page 90 Chapter 8 Troubleshooting 8.4 Diagnosis of Communication Module by using XG5000 XG5000 connection program can be used to monitor the communication module simply. Connect with CPU port and then select [On-Line] -> [PLC History] -> [PLC Error/Warning] in XG5000. [Fig 8.4.1] PLC history details monitor 8 - 2...
  • Page 91: Troubleshooting

    Chapter 8 Troubleshooting 8.5 Troubleshooting 8.5.1 Connection error on PROFICON, XG5000 8 - 3...
  • Page 92: Abnormal Connection With Slave Module

    Chapter 8 Troubleshooting 8.5.2 Network error with slave module Abnormal connection with slave module Abnormal connection with slave module Is High-speed link Is High-speed link Check the High-speed link parameter. Check the High-speed link parameter. parameter setting correct? parameter setting correct? Is Power supplied on slave Check Power slave module Is Power supplied on slave...
  • Page 93: Appendix

    Appendix Appendix A.1 Terminology 1) Profibus-FMS (Fieldbus Message Specification) Solution generally used to provide communication functions in the cell level, with services available to transmit the program file to operate the field device and its related data file, to operate the program by remote control through the network and to manage various events which may occur during operation of the controlled and automatized system.
  • Page 94 Appendix 8) Multicast communication Used to send the message whose operation station is not recognized to the station group whose operation station is previously specified. 9) Token Ring As one of the node connection methods on the network, it is a local communication network using a token to access to communication network with physical ring structure.
  • Page 95: List Of Flags

    Appendix A.2 List of Flags A.2.1 High-speed link flags Device Variables Type Function K type. IEC tpe Description Displays all stations normally operated as specified in HS link parameter, which will be On if HS link 1.there is no error with all stations specified in parameter parameter in RUN mode No.1’s all...
  • Page 96 Appendix Notes Device HS link No. Remarks K type IEC type Compared with HS link of 1 in [Table 1], other HS link station number’s L00000~ %LX0~%L flag address will be simply calculated as follows; L0021F X351 ∗ Calculation formula: K type = L00000 + 260 x (HS link No.
  • Page 97: Proficon Error Code

    Appendix A.3 PROFICON Error code When the error codes exist in the output window After “Check your communication data” message was shown. The meaning of this error code is as below. Function Error type Code Description ERROR_UNKNO Common If you don’t have command types. WN_AREA ERROR_INVALI If it is different between command area code and Image...
  • Page 98 Appendix Function Error type Code Description MISC_NOTSUPPORTED_ If you try to ask area code which is not supported. COMMAND Request MISC_INVALID_MASTER If you try to ask area code which is not supported. execution ADDR of auto If the communication speed is not supported network - XBL-PMEC provides communication speed as MISC_NOTSUPPORTED_...
  • Page 99: External Dimensions

    Appendix A.4 External Dimensions Unit : mm • XBL-PMEC XBL-PMEC A - 7...
  • Page 100 Warranty and Environmental Policy Warranty 1. Terms of warranty LSIS provides an 18-month warranty starting from the date of production. 2. Range of warranty For problems within the terms of the warranty, LSIS will replace the entire PLC or repair the defective parts free of charge except for the following cases.
  • Page 101 LSIS values every single customers. Quality and service come first at LSIS. Always at your service, standing for our customers. http://www.lsis.com 10310001310 ■ HEAD OFFICE ■ LSIS Chengdu Office _ Chengdu, China LS Tower, 127, LS-ro, Dongan-gu, Anyang-si,Gyeonggi-do, 431-848, Korea Address : 12FL.

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