LS Industrial Systems XGT Series User Manual
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LS Industrial Systems XGT Series User Manual

LS Industrial Systems XGT Series User Manual

Xgb pnet slave i/f module
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Right choice for ultimate yield
LSIS strives to maximize customers' profit in gratitude of choosing us for your partner.
Programmable Logic Controller
XGB Pnet Slave I/F Module
XGT Series
Read this manual carefully before
installing, wiring, operating, servicing
or inspecting this equipment.
Keep this manual within easy reach
for quick reference.
User's Manual
XBL-PSEA
http://www.lsis.com

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Summary of Contents for LS Industrial Systems XGT Series

  • Page 1 Right choice for ultimate yield LSIS strives to maximize customers' profit in gratitude of choosing us for your partner. Programmable Logic Controller XGB Pnet Slave I/F Module XGT Series User’s Manual XBL-PSEA Read this manual carefully before  installing, wiring, operating, servicing or inspecting this equipment.
  • Page 2 Safety Instruction Before using the product … For your safety and effective operation, please read the safety instructions thoroughly before using the product. ► Safety Instructions should always be observed in order to prevent accident or risk with the safe and proper use the product.
  • Page 3 Safety Instruction Safety Instructions for design process Warning  Please install a protection circuit on the exterior of PLC so that the whole system may operate safely regardless of failures from external power or PLC. Any abnormal output or operation from PLC may cause serious problems to safety in whole system. Install protection units on the exterior of PLC like an interlock circuit that deals with opposite operations such as emergency stop, protection circuit, and forward/reverse rotation or install an interlock circuit that deals with high/low limit under its position controls.
  • Page 4 Safety Instruction Safety Instructions for design process Caution I/O signal or communication line shall be wired at least 100mm away from a high-voltage  cable or power line. Fail to follow this instruction may cause malfunctions from noise Safety Instructions on installation process Caution ...
  • Page 5 Safety Instruction Safety Instructions for wiring process Warning  Prior to wiring works, make sure that every power is turned off. If not, electric shock or damage on the product may be caused. After wiring process is done, make sure that terminal covers are installed properly before ...
  • Page 6 Safety Instruction Safety Instructions for test-operation and maintenance Warning  Don’t touch the terminal when powered. Electric shock or abnormal operation may occur.  Prior to cleaning or tightening the terminal screws, let all the external power off including PLC power. If not, electric shock or abnormal operation may occur. ...
  • Page 7 Safety Instruction Safety Instructions for waste disposal Caution Product or battery waste shall be processed as industrial waste. The waste may discharge  toxic materials or explode itself.

  • Page 8: Revision History

    Revision History Revision History Version Date Contents Chapter V 1.0 ’14.11 First edition ※ The number of User’ s manual is indicated right part of the back cover. ⓒ 2014 LSIS Co., Ltd All Rights Reserved.
  • Page 9 About User’s Manual Thank you for purchasing PLC of LSIS Co.,Ltd. Before use, make sure to carefully read and understand the User’s Manual about the functions, performances, installation and programming of the product you purchased in order for correct use and importantly, let the end user and maintenance administrator to be provided with the User’s Manual.

  • Page 10: Table Of Contents

    ◎ Contents ◎ Chapter 1 Overview 1.1 How to use the user’s manual ................................1-1 1.2 Characteristics of Product ................................. 1-3 1.2.1 Characteristics of Pnet slave I/F module ..........................1-3 1.3 Product configuration ..................................1-5 1.3.1 Product Configuration of the Pnet slave I/F module ....................... 1-4 1.4 Software to use the product ................................
  • Page 11 Chapter 4 Communication Programming 4.1 How to Set Master Module ................................4-1 4.1.1 High-speed Link ..................................4-1 4.1.2 Link Parameter Setting ................................4-2 4.1.3 High-speed Link communication status flag information ...................... 4-4 4.2 How to set up the XGB Pnet slave I/F module’s parameters ....................... 4-6 4.2.1 Setup of high-speed link parameters.............................
  • Page 12 Chapter 6 Installation and Wiring 6.1 Installation ......................................6-1 6.1.1 Installation Environment ................................. 6-1 6.1.2 Notices in installing Profibus-DP module ..........................6-2 6.1.3 Notices in Handling ................................6-3 6.2 Wiring ....................................... 6-7 6.2.1 Power Wiring .................................... 6-7 6.2.2 I/O Device Wiring ..................................6-9 6.2.3 Grounding Wiring ..................................

  • Page 13: Chapter 1 Overview

    CHAPTER 1 Overview Chapter 1 Overview 1.1 How to use the user’s manual This User’s Manual provides the information such as product specification, performance and operation method needed to use PLC System composed of Pnet Slave I/F module. The User’s Manual is composed of as follows. CHAP.1 Overview Describes the configuration of the user’s manual, product characteristics and terminology CHAP.2 Product Specification...
  • Page 14 CHAPTER 1 Overview If you want to write programs, refer to the following manuals. • GLOFA PLC Instruction manual • GLOFA PLC GMWIN user manual • GLOFA PLC GM3/4 user manual • GLOFA PLC GM6 user manual • MASTER-K Instruction •...

  • Page 15: Characteristics Of Product

    CHAPTER 1 Overview 1.2 Characteristics of Product 1.2.1 Characteristics of Pnet slave I/F module The characteristics of Pnet slave I/F module are as follows. (1) Supports open network by adopting a communication protocol of international standard. (2) Available to communicate with the master module at long distance (3) Available to set up to 1~125 stations (4) Helpful in reducing installation and maintenance cost (5) Diverse system configuration and easy maintenance...

  • Page 16: Product Configuration

    CHAPTER 1 Overview 1.3 Product configuration 1.3.1 Product Configuration of the Pnet slave I/F module System configuration of the Pnet slave module The maximum number of installed Note1) Installable CPU Installation position Remarks Note2) modules XBC-U Expansion of up to 10-stage XBC-H Expansion of up to 10-stage XBC-SU...

  • Page 17: Software To Use The Product

    CHAPTER 1 Overview 1.4 Software to use the product Here describe on main programming tool and other software to use the Pnet slave I/F module. For more specific program and application of communication, refer to the followings. 1.4.1 Software check point Classification Product Communication setting tool...

  • Page 18: Check Of Version

    CHAPTER 1 Overview 1.4.3 Check of version Before using the Pnet slave I/F module, check the version of module. (1) Check through XG5000 Here describes on how to read communication module information by online connection to communication module. If interface with CPU is normal, it is available to get the following information. (a) Execute the XG5000.

  • Page 19: Version Compatibility List

    CHAPTER 1 Overview 1.5 Version Compatibility List 1.5.1 Pnet Slave I/F Module Version Compatibility List The below table shows the O/S versions list of the CPUs that are compatible with the XGB Pnet slave modules. So for the proper system configuration, make sure to refer to the below table before use. XGK/XGI/XGR can be available for all versions. Available modules Item Remarks...

  • Page 20: Chapter 2 Product Specifications

    Chapter 2 Product Specifications Chapter 2 Product Specifications 2.1 General Specifications General specifications of XGT series are as specified below in Table 2.1. Related Item Specification specifications Operating temp. 0℃∼+55℃ Storage temp. -25℃∼+70℃ Operating humidity 5∼95%RH, no dew allowed Storage humidity 5∼95%RH, no dew allowed...

  • Page 21: Performance Specifications

    Chapter 2 Products Specifications 2.2 Performance Specifications Performance specifications of Pnet I/F module are as described below. Item Details Module Type Slave Network Type Profibus-DP Standard EN50170/DIN19245 Interface RS-485 (Electric) Media access Polling Topology Bus type Modulation Type NRZ (Non Return to Zero) Protocol Profibus DP-V0 Distance (m)

  • Page 22: Communication Cable Specification

    Chapter 2 Product Specifications 2.3 Communication Cable Specification 2.3.1 Profibus-DP cable specification Cable specification Classification Contents  BELDEN cable:: Product name : 3077F, 3079A Cable  Tomas cable : Product name : Profibus-DP UNITRONIC-BUS L2/FIP/BUS Type BC (Bare copper) Insulation PE (Polyethylene) Insulation 0.035 (inch)

  • Page 23: Terminating

    Chapter 2 Products Specifications 2.4 Terminating 2.4.1 Pnet Terminating • Connection Connector Cable connection terminal Terminating switch A1 B1 A2 B2 A1 B1 A2 B2 ON : termination OFF: No termination <Terminal connection> <Branch connection>...

  • Page 24: Chapter 3 System Configuration

    Chapter 3 System Configuration Chapter 3 System Configuration The Pnet Slave I/F module has various kinds of products for system configuration. This chapter describes the configurations and characteristics of each system. 3.1 Names of parts of the XGB Pnet Slave I/F module 3.1.1 Basic System Configuration The CPU controls expanded I/O modules with the send and receive data of Slave modules and Master modules.
  • Page 25 Chapter 3 System Configuration Name Normal Abnormal Details displayed on the LED Initialization is completed and it works normally. (Normal operation of system O/S) Major failures occur. (Malfunction of OS caused by H/W problems) Master and data communication work normally. P-RUN In case it is not connected to the Master and data communication does not work.

  • Page 26: System Configuration Example

    Chapter 3 System Configuration 3.2 System Configuration Example 3.2.1 Pnet System (GMWIN) Pnet remote module XGL-PSRA Other company PLC Load Load Load Load...

  • Page 27: Pnet System (Xg5000)

    Chapter 3 System Configuration 3.2.2 Pnet system (XG5000) Pnet remote module XGL-PSRA Other company PLC Load Load Load...

  • Page 28: Chapter 4 Communication Programming

    Chapter 4 Communication Programming Chapter 4 Communication Programming 4.1 How to Set Master Module Describes how to set master module to use Pnet remote module For more detail, refer to master module’s user manual. 4.1.1 High-speed Link High-speed Link is used when other station’s data or information is periodically exchanged at every specific time. By referring to the changing data of its own station or other station periodically, it enables to utilize the data to the system effectively and communicates by setting the simple parameter.

  • Page 29: Link Parameter Setting

    Chapter 4 Communication Programming 4.1.2 Link parameter Setting If you use LSIS’s master module, you can easily and simply set up the send and receive device area and data size between CPU modules the communication modules(master module and slave module). Details of setting the Pnet high-speed link Details High-speed link...
  • Page 30 Chapter 4 Communication Programming 02) How to use XG5000 How to use XG5000 for Pnet I/F Module is as follows. Execute XG5000 Information of Pnet I/F module (a) I/O Synchronization 1) Change PLC to stop mode 2) Select Online  Diagnosis  I/O Info. (b) Select I/O synchronization on I/O info.

  • Page 31: High-Speed Link Communication Status Flag Information

    Chapter 4 Communication Programming 4.1.3 High-speed Link communication status flag information Communication Flag List corresponding to High-speed Link Number High-speed Link No.1, 2 Keyword Type Contents Contents Explanation It indicates normal status of all stations which operate according to parameter set in the High-speed Link. If the following condition is met, It would be turned On.
  • Page 32 Chapter 4 Communication Programming Note High-speed L Region Link Reference Address Number Number L000500~L00099F When [Table 1]’s High-speed Link is 1, other Flag address number is as follows according to simple calculation. L001000~L00149F ∗Calculation: L region address number = L000000 + 500 X (High-speed Link L001500~L00199F Number-1) L002000~L00249F...

  • Page 33: How To Set Up The Xgb Pnet Slave I/F Module's Parameters

    Chapter 4 Communication Programming 4.2 How to set up the XGB Pnet slave I/F module’s parameters In order to apply the Pnet slave I/F module, you need to register the high-speed link parameters by using XG5000. 4.2.1 Setup of high-speed link parameters If you make a new project by running XG5000, the below window will show up.
  • Page 34 Chapter 4 Communication Programming If you select ‘I/O synchronization’ and press the OK button, communication modules will be added. Double-click ‘Pnet Slave’ in the basic network window and input the station No. as below. If you select “Network Configuration”“Basic Network” Click with the right mouse button in “XBL-PSEA”...
  • Page 35 Chapter 4 Communication Programming Double-click “Network Configuration”“Basic Network” high-speed link of “XBL-PSEA” in the project window to set up high-speed link communication items. The below figure shows you how to set up the block in case of send 2 word data of M0000 and receive 2 word data of M0100.

  • Page 36: Diagnosis Of High-Speed Link Communication State

    Chapter 4 Communication Programming 4.2.2 Diagnosis of high-speed link communication state You can check the Pnet slave I/F module’s data communication state through the communication module’s LED. If you want to monitor the high-speed link data of each block in detail, select “Online”“Communication Module Setup””System Diagnosis”.

  • Page 37: Setup Of Sycon Parameters

    Chapter 4 Communication Programming 4.2.3 Setup of SyCon parameters It is the function to set up parameters of the slave module by using SyCon. 1) Setup of module parameters Double-click the slave in the main screen of SyCon as below. The configuration window of the slave station will show up as below.
  • Page 38 Chapter 4 Communication Programming 2) Setup of slave parameters If you click “Parameter Data” in the configuration window to set up the slave station’s parameters, the parameter data window will show up. The parameter data is all composed of 6 byte. To verify the meaning of each parameter by items, click the “Common”...
  • Page 39 Chapter 4 Communication Programming 3) Slave diagnosis monitoring When the diagnostic parameters are set as Enable, in case operation mode of the CPU module where the slave module is embedded is not in RUN state or the CPU module is in error state, you can execute ‘Online – Global State Field’...
  • Page 40 Chapter 4 Communication Programming Then, the information window for slave station diagnosis shows up, indicating Extended Diagnostic has occurred. 4) Sync, Freeze Operations XBL-PSEA supports Sync and Freeze commands with global commands in accordance with the Profibus-DP standard. You can use the Sync and Freeze functions by using the master that supports Sync and Freeze commands.

  • Page 41: Setup Of Proficon Parameters

    Chapter 4 Communication Programming 4.2.4 Setup of PROFICON parameters It is the function to set up the slave module’s parameters by using the SyCon. 1) Setup of module parameters Double-click the slave in the main screen of PROFICON as below. The configuration window of the slave station will show up as below.
  • Page 42 Chapter 4 Communication Programming 2) Setup of slave parameter If you click “Configuration -> Parameter Settings...”after selecting the slave in the main screen to set up the slave station’s parameters, the parameter setup window will show up. The parameter data is all composed of 6 byte. 0~2 byte that are the parameters related to DP-V1 are not available since they are not supposed by the current version.
  • Page 43 Chapter 4 Communication Programming 3) Slave diagnosis monitoring When the diagnostic parameters are set as Enable, in case the main screen is under “DIAGNOSTICS MODE” as below by executing “Diagnostics -> Start Debug Mode” of the PROFICON, you can diagnose the salve’s station. The data communication goes on even under diagnosis state.

  • Page 44: Chapter 5 Profibus-Dp Communication

    Chapter 5 Profibus-DP Communication Chapter 5 Profibus-DP Communication 5.1 Overview Profibus is an open type field bus that the manufacturer selects independently to apply and manufacture (Vendor-independence). Also, It is used widely for processing automation. DP among them is the most frequently used Communication profile and the network suitable for FA environment of Field Level and also is suitable for master-slave communication between master automation machine and distribution slave I/O machine.

  • Page 45: Basic Performance

    Chapter 5 Profibus-DP Communication 5.3 Basic Performance 5.3.1 Overview Profibus-DP Master module is available to set as the following function. (1) It supports the high-speed link communication only. (2) Set up the XG5000 high-speed link parameters identically with the Configuration Tool(SyCon, PROFICON). (3) The send and receive data is consecutively saved and sent from the set area.

  • Page 46: Procedure To Establish Pnet Communication

    Chapter 5 Profibus-DP Communication 5.3.3 Procedure to establish Pnet communication Master communicates Pnet expansion I/O module based on the downloaded setting information After writing and checking parameter, I/O data communication starts. If it fails to process each step, diagnosis is executed. Initial sequence operation to establish communication is as follows.

  • Page 47: I/O Data Communication

    Chapter 5 Profibus-DP Communication 5.3.4 I/O Data Communication Expansion I/O modules are communicates with master by using backplane bus. Max. TRX data is 122 word. 3) Slave I/F module refreshes data in TRX buffer through CPU module’s I/O image area and CPU module refreshes data in I/O image area through I/O module and backplane bus.

  • Page 48: Tool For Communication Setting

    Chapter 5 Profibus-DP Communication 5.4 Tool for Communication Setting 5.4.1 Communication Setting by SyCon If using master module provided by LSIS (G3/4/6L-PUEA/PUEB, XGL-PMEA), it is required to configure Profibus Network using SyCon and download the information to the corresponding master module. As Profibus Network Configuration Tool is different from each master module, if using LSIS master module (G3/4/6L-PUEA/PUEB,XGL- PMEA), it is required to use only SyCon.
  • Page 49 Chapter 5 Profibus-DP Communication Insert the master at the top of window below If Insert Master window is open as the above figure, select COM-DPM/PKV20-DPM if the using master module is G3/4/6L-PUEA and click Add button in the middle. If using master module is G3/4/6L-PUEB, select COM- PB/PKV20-PB and click Add button in the middle.
  • Page 50 Chapter 5 Profibus-DP Communication Master module setting If you click the right side of mouse on the inserted master module and select “Master Settings...” from the appeared popup window, the following window will be open. Select “Controlled release of the communication by the application program”...
  • Page 51 Chapter 5 Profibus-DP Communication If using XBL-PSEA, select “XBL-PSEA” from the left side “Available slaves” and click “Add” button in the middle part. If there are several masters, select one from the right side “Master” and confirm “Station address” and “Description”, and then click “OK”...
  • Page 52 Chapter 5 Profibus-DP Communication Slave Configuration Click the inserted slave icon with the right button of mouse and select “Slave configuration” from the appeared popup window. (or double-click the left button of mouse on the slave icon.) List box in the middle part shows all available modules. If you select the module having the necessary point and click “Append Module”...
  • Page 53 Chapter 5 Profibus-DP Communication (1) Setup of communication speed Select the communication speed in the Bus Parameter window. If you select “Edit...”after selecting the communication speed, you can see the BUS parameters as below. Notice [Note 1] Computational error of the Watchdog control In case there are much communication data at a low communication speed or several salve modules are connected, the SyCon may have wrong “Watchdog control”...
  • Page 54 Chapter 5 Profibus-DP Communication )+ Header + I/O Data ⅹ 11 + 242 + T Formula) Watchdog control = ((2(T )ⅹSlave)ⅹtBit : Min. value of Station Delay of Responders in the Edit Bus Parameter window : Max. value of Station Delay of Responders in the Edit Bus Parameter window Header: Internal value of the protocol, fixed as 198.
  • Page 55 Chapter 5 Profibus-DP Communication Device Allocation It is required to download the prepared configuration to the master module. In this case, click the left button of mouse and select master module icon to set which device to use. Select “Setting/Device Assignment...” from the menu. (1) Device Allocation (2) Driver Selection If driver selection window is open, select “CIF Serial Driver”.
  • Page 56 Chapter 5 Profibus-DP Communication (3) Driver Selection of CIF Serial Driver ① Press the button “Connect ② If the corresponding COM1” to confirm if the module information is corresponding module indicated, check the information is indicated. “COM1” check box. ③ If everything ends normally without any error, press “OK”...
  • Page 57 Chapter 5 Profibus-DP Communication Configuration Download If you select “Online/Download” from the menu, ‘Download’ begins to run. In this case, all LED shall be OFF and only “READY” LED shall be blinking. After downloading, all LED show its function. If you carry out ‘Download’ in the status that the communication between the current master and slave is open, the warning window with the message “if the download is done during the bus operation, the communication between the master and the slaves is stopped.”...

  • Page 58: Communication Setting By Proficon

    Chapter 5 Profibus-DP Communication 5.4.2 Communication Setting through PROFICON If you use LSIS’s master module (G3/4/6L-PUEA/PUEB, XGL-PMEA), you can configure Profibus Network and download it by using Proficon. Screen of Proficon is as follows. Project explorer Device list Project (topology) window GSD viewer Master/slave property window Output window...
  • Page 59 Chapter 5 Profibus-DP Communication Master configuration There are master devices at the top of the device list. Select the master you want use as figure below. If you want to change the properties of master such as station number or description, press ““Master Properties” of “Configuration”...
  • Page 60 Chapter 5 Profibus-DP Communication Slave configuration Slave configuration is available after master configuration. How to configure slave is same as that of master. Select the slave device you want to add in the device list as figure below. 5-17...
  • Page 61 Chapter 5 Profibus-DP Communication Basically the tool allocates station number in order when adding each device to topology. So if you want to change station number and properties of slave, user “Slave Properties” item of “Configuration” menu. Affiliated items of “Slave Properties” are as follows - Station Address - Description - Activate Device...
  • Page 62 Chapter 5 Profibus-DP Communication “Slave Module Settings” window is as follows. Double-click the actually configured module in the Module Selection area. If you select wrong module, double-click the module then the module is removed. 5-19...
  • Page 63 Chapter 5 Profibus-DP Communication Bus parameter You can change the communication speed or communication parameter through network bus parameter setting. Generally, default value of communication parameter is used so we describe how to change communication speed. Since the master has the right to change network bus parameter, you should select the master in the topology. Then “Bus Parameters”...
  • Page 64 Chapter 5 Profibus-DP Communication Configuration download and upload PROFIBUS DP master operates based on Network configuration data. For this, you should download the network configuration data to master. And you can read the downloaded configuration data from master (Upload function). Here Pnet master module of XGT PLC, XGL-PMEC is used for example.
  • Page 65 Chapter 5 Profibus-DP Communication (2) Network Configuration download After configuring network in the topology, if you select “Download Image” item of “Communication” menu, downloading will start. The figure below displays downloading status. Progress Bar operates in the status bar and Process Rate is displayed in the output window.
  • Page 66 Chapter 5 Profibus-DP Communication (3) Network Configuration upload If you select “Upload Image” item of “Communication” menu, uploading will starts. At this time, project is created automatically. If uploading is complete, “Done” is displayed in the output window and Network Configuration read form master is displayed in the project topology window.

  • Page 67: High Speed Link Setting

    Chapter 5 Profibus-DP Communication 5.5 High Speed Link Setting 5.5.1 High Speed Link Setting in XG5000 Operation sequence of High-speed link S/W applied Operation Details Run XG5000 RUN XG5000 Project New project Create a new project Setting the project name, project type, CPU type XG5000...
  • Page 68 Chapter 5 Profibus-DP Communication High Speed Link Parameter Setting The high-speed link parameter chooses a high-speed link parameter with a project screen of XG5000 and sets an applicable item. Please perform reference of 4.2 sections by the setting order. (1) Execution of XG5000 and creation of new file XG5000 is executed firstly.
  • Page 69 Chapter 5 Profibus-DP Communication Items Description Connection method RS-232C, USB Connection Local/Remote connection setting option settings Connection steps Local: Connection of from PC to CPU Remote: Connection from PC to CPU via communication module Timeout time when 1~9 seconds communication failure Common Retried number when 1~9 times...
  • Page 70 Chapter 5 Profibus-DP Communication (6) Communication module and Communication period setting If double-click the High-speed link, screen of Communication module settings and Communication cycle settings is opened. In this screen, communication module, communication and Output data setup in case of emergency settings period can be specified.
  • Page 71 Chapter 5 Profibus-DP Communication (7) Setting of High-speed link block Double-click the applicable index number of Configuration file uploaded and designates the ‘Read area’ and ‘Save area’ of Send/Receive. Setting of High-speed link block Classification Details Send: Transmission the data from master module to slave module. Mode Receive: Transmission the data from slave module to master module.
  • Page 72 Chapter 5 Profibus-DP Communication (8) Write the High-speed link parameter Click “Online”  “Write” in XG5000, check the applicable High-speed link and then click [OK]. Screen of Write the parameter 5-29...
  • Page 73 Chapter 5 Profibus-DP Communication (9) Enable of High-speed link Click “Online”  “Link Enable” in XG5000, check the applicable High-speed link and then click [Write]. If High- speed link is enabled, on the module’s LED display High-speed LED will be On, when High-speed link starts. Screen of Link Enable 5-30...

  • Page 74: How To Set Gsd And Downloading Procedure

    Chapter 5 Profibus-DP Communication 5.5.2 How to set GSD and downloading procedure Download expansion I/O module and Pnet slave I/F module information through GSD file Read the GSD file where information of our digital or analog I/O module is descried through the configuration tool supporting Pnet configuration The user can modify the parameter through configuration tool.

  • Page 75: Communication Settings With Other Companies'modules (Siemens S7 300 Series)

    Chapter 5 Profibus-DP Communication Communication Settings with other companies’ modules (Siemens S7 300 series) 5.6.1 How to set up Operation Sequence of High-speed Link Applicable Operations Details RUN XG5000 RUN XG5000 Project New project Create a new project Setting the project name, project type, CPU type XG5000...
  • Page 76 Chapter 5 Profibus-DP Communication Example The high-speed link parameter chooses a high-speed link parameter with a project screen of XG5000 and sets an applicable item. Please perform reference of 4.2 sections by the setting order. (1) Execution of XG5000 Double-click XG5000 icon and execute XG5000. When it is not installed, connect to www.LSIS.com and download XG5000.
  • Page 77 Chapter 5 Profibus-DP Communication (3) Setting of XG5000 connection It designates the way of XG5000 connection with CPU. “Online”  “Connection Settings” Connection settings Items Description Connection method RS-232C, USB Connection Local/Remote connection setting option settings Connection steps Local: Connection of from PC to CPU Remote: Connection from PC to CPU via communication module Timeout time when 1~9 seconds...
  • Page 78 Chapter 5 Profibus-DP Communication (6) High-speed link project Initial screen of High-speed Link Setting If double-click the High-speed link, screen of Communication module settings and Communication cycle settings is opened. In this screen, communication module, communication and Output data setup in case of emergency settings period can be specified.
  • Page 79 Chapter 5 Profibus-DP Communication Items Description Module type Pnet slave I/F module setting Setting of base position installed Base No. Range of Setting: 0(In XGB, only ‘0’ ) Communication module settings Setting of slot position installed Slot No. Range of Setting: 1 ~ 10 (A set range is a difference by the kind of the CPU module) Range of setting: 10ms, 20ms, 50ms, 100ms, 200ms, 500ms, 1s, 5s, 10s...
  • Page 80 Chapter 5 Profibus-DP Communication Classification Details Send: Transmission the data from master module to slave module. Mode Receive: Transmission the data from slave module to master module. Area to set the start address of device used for Sending. Read area XGK,XBC Setting device : P, M, K, F, T, C, U, Z, L, N, D, R, ZR (Master module...
  • Page 81 Chapter 5 Profibus-DP Communication (9) Enable of High-speed link Click “Online”  “Link Enable” in XG5000, check the applicable High-speed link and then click [Write]. If High- speed link is enabled, on the module’s LED display High-speed LED will be On, when High-speed link starts. Screen of Link Enable 5-38...
  • Page 82 Chapter 5 Profibus-DP Communication (10) Running the H/W Config tool To open the communication, STEP7 is basically composed of SIMATIC Manager, HW Config, Net Pro, LAD, STL programming tool and in addition, it also has Set PG-PC Interface, PID Assignment, Simulator, etc. a) First of all, click ‘Start of Windows->...
  • Page 83 Chapter 5 Profibus-DP Communication (11) Installation of the GSD file a) Click Install GSD File in the options of HW Config. b) Click the Browse to select the folder where the GSD files are located. c) If you select the folder, the GSD files of the relevant folder will be listed. d) Select the required GSD files among them and then, click the ‘Install’...
  • Page 84 Chapter 5 Profibus-DP Communication (14) Adding slaves In common with adding modules, drag the relevant slave from the Profile and add it to the communication BUS line. Double-click the slave to change the detailed settings such as I Address(specifying input area, address from the master point of view), Q Address(specifying output area, address from the master point of view), etc.
  • Page 85 Chapter 5 Profibus-DP Communication (17) Making communication programs The Siemens programs are managed in units of block and you need to create or modify OB1 to make a program. If you double-click blocks of the CPU tree in SIMATIC Manager, the blocks will be listed in a taskpad window. If you click ‘Insert New Object’...
  • Page 86 Chapter 5 Profibus-DP Communication a) Contacts setting Drag the contacts from the left Bit Logic and insert them to the program window. * To input the pulse type signals, you need to insert the pulse coil to between contacts and function blocks. ( --(P)-- ) b) Insertion of communication function blocks Add SFC14(Read), SFC15(Write) as shown in the figure.

  • Page 87: Chapter 6 Installation And Wiring

    Chapter 6 Installation and Wiring Chapter 6 Installation and Wiring 6.1 Installation 6.1.1 Installation Environment This machine has a high reliability regardless of the environment to install. But cares should be taken to secure the reliability and the safety as follows. 1) Environment Condition (1) Install it to a water-proof and dust-proof control panel.

  • Page 88: Notices In Installing Profibus-Dp Module

    Chapter 6 Installation and Wiring 6.1.2 Notices in installing Profibus-DP module Profibus-DP Slave module can set max. 64 Stations. (Including master) But for XBL-PSEA, station number 1~125 is available (1) Check the basic factors necessary for the system configuration and select the proper communication module. (2) Prepare the cable and accessories such as tab, terminal resistance etc.

  • Page 89: Notices In Handling

    Chapter 6 Installation and Wiring 6.1.3 Notices in Handling Here it describes notices in handling from the opening of each unit and module to the installation. • Do not drop or apply the strong impact. • Do not remove the PCB from the case. It may cause failure. •...
  • Page 90 Chapter 6 Installation and Wiring Induction load Output Surge killer Induction load Output Diode (6) Terminal block When wiring terminal block or making screw hole, cares should be taken not to make the wire remnants enter the PLC. It may cause malfunction and failure. (7) Except for the mentioned above, do not apply strong impact to the basic or extended unit or remove the PCB from the case.
  • Page 91 Chapter 6 Installation and Wiring 2) Notices in installation Here it describes the notices in attaching the PLC to the control panel. (1) Sufficient distance is required to have well-ventilated room and facilitate the exchange of the basic unit and the extended module.
  • Page 92 Chapter 6 Installation and Wiring (5) In case the equipment is installed in front of the PLC (inside the door) to avoid the effect of radiant noise or the heat, it is required to separate it more than 100mm and be install. And the left/right direction of the unit and the equipment should be separated more than 100mm and installed.

  • Page 93: Wiring

    Chapter 6 Installation and Wiring 6.2 Wiring Describes the notices related to the wiring in case of using the system 6.2.1 Power Wiring 1) For power, please use AC100~240V power supply. 2) If the power variation is larger than the regular range, please connect a constant voltage transformer. 3) In order to prevent the noise from the power cable, it is required to twist the power cable densely if possible, and connect within the shortest distance.
  • Page 94 Chapter 6 Installation and Wiring 6) For the power cable, it is required to use a thick one (2mm ) to make the small falling down of the voltage. 7) The power cable is not allowed to approach closely to the main circuit (high voltage, convection current) cable, I/O signal cable and needs to separate more than 80mm apart.

  • Page 95: I/O Device Wiring

    Chapter 6 Installation and Wiring 6.2.2 I/O Device Wiring 1) The spec. of I/O wiring cable is 0.18~2 mm and it is recommended to use the cable spec. (0.5mm ) conveniently. 2) Input cable and output cable should be separated for wiring. 3) I/O signal cable should be separated at least 80mm from main circuit cable of high voltage, high current when wiring.

  • Page 96: Cable Specification For Wiring

    Chapter 6 Installation and Wiring 5) Please use the electric wire for grounding more than 2 mm . Place the grounding point near this PLC if possible and shorten the length of the grounding cable. When connecting the extended base, please connect the extended connector accurately. ...

  • Page 97: Chapter 7 Maintenance And Repair

    Chapter 7 Maintenance and Repair Chapter 7 Maintenance and Repair To maintain the PLC in optimal status, please carry out daily check and regular check. 7.1 Repair and Check I/O module is usually composed of semiconductor microelectronic device and the life is semi- permanent. As the microelectronic device may occur the error caused by the ambient environment, it is required to check it periodically.

  • Page 98: Daily Check

    Chapter 7 Maintenance and Repair 7.2 Daily Check Daily check point for Pnet remote I/F module is as follows. Daily check for Profibus-DP module Checking items Description Judgment basis Action Cable connection status Cable loosening No loosening Tighten the cable Tighten the module Module connection status Screw loosening No loosening...

  • Page 99: Regular Check

    Chapter 7 Maintenance and Repair 7.3 Regular Check Check the following items 1~2 times every 6 months and take the necessary actions. Checking items Checking method Judgment basis Action Temperature Adjust suitable for general 0 ~ 55℃ Measure by standard (in case of using in Humidity thermometer/hygrometer.

  • Page 100: Chapter 8 Trouble Shooting

    Chapter 8 Trouble shooting Chapter 8 Trouble Shooting This chapter describes various errors that may occur during system operation and provides the causes of error, corrective measures. If errors occur in communication modules, the error details will be displayed with the LED of communication modules.

  • Page 101: Information On Communication Module

    Chapter 8 Trouble shooting 8.2.1 Information on communication module It displays the information on the Pnet slave I/F module. [figure 8.1] Communication module information 8.2.2 High-speed link [figure 8.2] High-speed link...
  • Page 102 Chapter 8 Trouble shooting high-speed link diagnosis Category(Large) Category(Small) Description Base No. Base No. with modules Slot No. Slot No. with modules Basic information Communication Communication speed speed Master station No. Displaying the connected master station No. Whole information of Run Link Displaying Link Enable (Enable: 1, Disable: 0) high-speed link...

  • Page 103: Communication Module Diagnosis Through Xg5000

    Chapter 8 Trouble shooting 8.3 Communication module diagnosis through XG5000 You can monitor whether there is any problem with communication modules through the access program. After connecting to the basic unit, select XG5000 ‘Online’‘Diagnosis’‘PLC history’. [Fig. 8.5] Monitoring the detailed information of PLC History If hardware errors or interface errors of the basic unit occur, it is usual communication module’s LED works abnormally.

  • Page 104: Trouble Shooting By Errors

    Chapter 8 Trouble shooting 8.4 Trouble Shooting by Errors 8.4.1 XG5000 Access Error...

  • Page 105: Communication Error With The Master

    Chapter 8 Trouble shooting 8.4.2 Communication error with the master...

  • Page 106: Appendix

    Appendix Appendix A.1 List of Flags A.1.1 List of Special Relays (F) Device 1 Device 2 Type Variable Function Description Mode & Status PLC mode & run status displayed. F0000 DWORD _SYS_STATE F00000 _RUN RUN status. F00001 _STOP STOP STOP status. ERROR ERROR status.
  • Page 107 Appendix Device 1 Device 2 Type Variable Function Description Compile code 1 Compile code 1 selected. F0001E _CB1 F0001F _CB2 Compile code 2 Compile code 2 selected. System error Serious error in system reported. F0002 DWORD _CNF_ER CPU error CPU configuration error found. F00020 _CPU_ER Module type error...
  • Page 108 Appendix Device 1 Device 2 Type Variable Function Description HS link 5 HS link – parameter 5 error F0004C _HS_WAR5 HS link 6 HS link – parameter 6 error F0004D _HS_WAR6 HS link 7 HS link – parameter 7 error F0004E _HS_WAR7 HS link 8...
  • Page 109 Appendix Device 1 Device 2 Type Variable Function Description Repeat specific scan ON/OFF CLOCK 2 for specific scan F00102 _USR_CLK2 Repeat specific scan ON/OFF CLOCK 3 for specific scan F00103 _USR_CLK3 Repeat specific scan ON/OFF CLOCK 4 for specific scan F00104 _USR_CLK4 Repeat specific scan...
  • Page 110 Appendix Device 1 Device 2 Type Variable Function Description PUT/GET complete 6 Added base step 6 PUT / GET complete F0029 WORD _PUTGET_NDR6 PUT/GET complete 7 Added base step 7 PUT / GET complete F0030 WORD _PUTGET_NDR7 CPU type Information on CPU type displayed. F0044 WORD _CPU_TYPE...
  • Page 111 Appendix Device 1 Device 2 Type Variable Function Description Block service Increased if module’s block data serviced F0074 DWORD _CA_CNT Increased if module’s block data service Block service LIMIT F0076 DWORD _CA_LIM_CNT abnormal. Block service Increased if module’s block data service F0078 DWORD _CA_ERR_CNT ERROR...
  • Page 112 Appendix Device 1 Device 2 Type Variable Function Description F0116 WORD _FUSE_ER4 Fuse blown 4 error Added base step 4 Fuse blown error F0117 WORD _FUSE_ER5 Fuse blown 5 error Added base step 5 Fuse blown error F0118 WORD _FUSE_ER6 Fuse blown 6 error Added base step 6 Fuse blown error F0119...
  • Page 113 Appendix Device 1 Device 2 Type Variable Function Description F0148 DWORD _LOG_ROTATE Log rotate Log rotate information saved. F0150 WORD _BASE_INFO0 Slot information 0 Main base slot information WORD _BASE_INFO1 Slot information 1 Added base step 1 slot information F0151 F0152 WORD _BASE_INFO2...

  • Page 114: List Of Communication Relays (L

    Appendix A.1.2 List of Communication Relays (L) - Special register for data * HS link No. 1 Keyword Type Detail Description Displays all stations normally operated as specified in HS link parameter, which will be On if 1.There is no error with all stations specified in parameter in RUN mode HS link parameter 2.
  • Page 115 Appendix * High speed link number 2~12 HS link No. L area address Remarks L000500~L00099F L001000~L00149F Compared with HS link of 1 in [Table 1], other HS link station L001500~L00199F number’s flag address will be simply calculated as follows; L002000~L00249F ∗Calculation formula: L area address = L000000 + 500 x (HS link L002500~L00299F No.
  • Page 116 Appendix P2P parameters: 1~8, P2P block: 0~63 Keyword Type Detail Description P2P parameter No.1, block No.00 P2P parameter No.1, block No.0 service complete L006250 _P2P1_NDR00 service complete normally normally P2P parameter No.1, block No.00 P2P parameter No.1, block No.0 service complete L006251 _P2P1_ERR00 service complete abnormally...

  • Page 117: List Of Link Device (N

    Appendix A.1.3 List of Link device (N) - Device saving the size and contents about P2P number and block number - P2P No.: 1 ~ 8, P2P block: 0 ~ 63 Keyword Type Detail Description P2P parameter No.1, P2P parameter No.1, block No.00’s correspondent station No. saved N00000 _P1B00SN Word...
  • Page 118 Appendix Keyword Type Detail Description P2P parameter No.1, N00036 ~ _P1B00WD Device block No.00 saved area P2P parameter No.1, block No.00 saved area device 4 saved N00039 structure device 4 P2P parameter No.1, _P1B00WS N00040 Word block No.00 saved area P2P parameter No.1, block No.00 saved area size4 saved size 4 P2P parameter No.1, block No.01’s correspondent station No.
  • Page 119 Appendix Keyword Type Detail Description P2P parameter No.1, _P1B01WS N00076 Word block No.01 saved area P2P parameter No.1, block No.01 saved area size 3 saved size 3 P2P parameter No.1, N00077 ~ _P1B01WD Device block No.01 saved area P2P parameter No.1, block No.01 saved area device 4 saved N00080 structure device 4...

  • Page 120: Dimension

    Appendix A.2 Dimension • XBL-PSEA A-15...
  • Page 121 Warranty and Environmental Policy Warranty 1. Warranty Period The product you purchased will be guaranteed for 18 months from the date of manufacturing. 2. Scope of Warranty Any trouble or defect occurring for the above-mentioned period will be partially replaced or repaired. However, please note the following cases will be excluded from the scope of warranty.
  • Page 122 LSIS values every single customers. Quality and service come first at LSIS. Always at your service, standing for our customers. http://www.lsis.com 10310001410 ■ HEAD OFFICE ■ LSIS Chengdu Office _ Chengdu, China LS Tower, 127, LS-ro, Dongan-gu, Anyang-si,Gyeonggi-do, 431-848, Korea Address : 12FL.

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