LS Industrial Systems XGT Series User Manual
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LS Industrial Systems XGT Series User Manual

LS Industrial Systems XGT Series User Manual

Pnet i/f module
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XGT Cnet/2008. 3
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Programmable Logic Controller
Pnet I/F Module
XGT Series
Read this manual carefully before
installing, wiring, operating, servicing
or inspecting this equipment.
Keep this manual within easy reach
for quick reference.
User's Manual
XGL-PMEA

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  • Page 1 Tel: 86-411-8273-7777 Fax: 86-411-8730-7560 Keep this manual within easy reach ※ LS Industrial Systems constantly endeavors to improve its product so that XGT Cnet/2008. 3 for quick reference. Information in this manual is subject to change without notice.

  • Page 2: Safety Instructions

    Safety Instructions Before using the product … For your safety and effective operation, please read the safety instructions thoroughly before using the product. Safety Instructions should always be observed in order to prevent accident or risk with the safe and proper use the product.
  • Page 3 Safety Instructions Safety Instructions for design process Warning Please install a protection circuit on the exterior of PLC so that the whole system may operate safely regardless of failures from external power or PLC. Any abnormal output or operation from PLC may cause serious problems to safety in whole system.
  • Page 4 Safety Instructions Safety Instructions for design process Caution I/O signal or communication line shall be wired at least 100mm away from a high-voltage cable or power line. Fail to follow this instruction may cause malfunctions from noise Safety Instructions on installation process Caution Use PLC only in the environment specified in PLC manual or general standard of data sheet.
  • Page 5 Safety Instructions Safety Instructions for wiring process Warning Prior to wiring works, make sure that every power is turned off. If not, electric shock or damage on the product may be caused. 2. After wiring process is done, make sure that terminal covers are installed properly before its use.
  • Page 6 Safety Instructions Safety Instructions for test-operation and maintenance Warning Don’t touch the terminal when powered. Electric shock or abnormal operation may occur. Prior to cleaning or tightening the terminal screws, let all the external power off including PLC power. If not, electric shock or abnormal operation may occur.
  • Page 7 Safety Instructions Safety Instructions for waste disposal Caution Product or battery waste shall be processed as industrial waste. The waste may discharge toxic materials or explode itself.

  • Page 8: Revision History

    Revision History Version Date Remark Page V 1.0 ’06.02 First Edition V 1.1 ’07.10 XGI-CPUU added ※ The number of User’s manual is indicated right part of the back cover. ⓒ LS Industrial Systems Co., Ltd 2006 All Rights Reserved.

  • Page 9: Table Of Contents

    ◎ Table of Contents ◎ Chapter 1 Introduction ---------------------------------------------------------------------- 1-1~1-2 1.1 Introduction ----------------------------------------------------------------------------------------------------- 1-1 1.2 Characteristics ------------------------------------------------------------------------------------------------- 1-1 1.3 Product Information ------------------------------------------------------------------------------------------- 1-2 Chapter 2 Specifications ----------------------------------------------------------------- 2-1 ~ 2-4 2.1 General Specifications --------------------------------------------------------------------------------------- 2-1 2.2 Performance Specifications --------------------------------------------------------------------------------- 2-2 2.3 Structure &...
  • Page 10 Chapter 5 Communication Program -------------------------------------------------- 5-1 ~ 5-9 5.1 Communication Program ------------------------------------------------------------------------------------ 5-1 5.1.1 Type of communication program ---------------------------------------------------------------- 5-1 5.2 SyCon Configuration Setting -------------------------------------------------------------------------------- 5-1 5.3 XG-PD ------------------------------------------------------------------------------------------------------------ 5-1 5.3.1 Introduction ------------------------------------------------------------------------------------------- 5-2 5.3.2 High-speed link parameters setting ------------------------------------------------------------- 5-2 Chapter 6 SyCon Setting --------------------------------------------------------------- 6-1 ~ 6-21 6.1 Introduction ---------------------------------------------------------------------------------------------------- 6-1 6.1.1 Main functions ---------------------------------------------------------------------------------------- 6-1...
  • Page 11 Chapter 8 Program Example ------------------------------------------------------------ 8-1 ~ 8-13 8.1 Example of Communication with Pnet I/F Module ---------------------------------------------------- 8-1 8.1.1 SyCon settings --------------------------------------------------------------------------------------- 8-1 8.1.2 XG-PD settings -------------------- ---------------------------------------------------------------------- 8-9 Chapter 9 Troubleshooting -------------------------------------------------------------- 9-1 ~ 9-8 9.1 Symptoms and Management by LED Status ---------------------------------------------------------- 9-1 9.2 System Diagnosis of XG-PD ------------------------------------------------------------------------------- 9-1 9.2.1 Information on communication module ------------------------------------------------------ 9-2 9.2.2 High-speed link------------------------------------------------------------------------------------- 9-2...

  • Page 12: Chapter 1 Introduction

    Chapter 1 Introduction Chapter 1 Introduction 1.1 Introduction This user’s manual is to describe Profibus-DP (Decentralized Peripherals) Master I/F module (hereinafter referred to as Pnet I/F module) among communication modules of XGT PLC system. Profibus-DP is specified in IEC Fieldbus Standard IEC 1158. In this communication, Token Ring is used to control the communication and to configure the network easily.

  • Page 13: Product Information

    Chapter 1 Introduction 1.3 Product Information Our product group of XGT Pnet I/F modules is as shown below. Classific Connection Product Designation Details Remarks -ation Cable Code Master Twisted Pair XGL-PMEA 47200001 Module (electric) G7L-PBEA 46270031 Connect to K120S terminal added K120S/K80S/GM7 GPL-D22A 47060007 DC input 16 points...

  • Page 14: Chapter 2 Specifications

    Chapter 2 Specifications Chapter 2 Specifications 2.1 General Specifications General specifications of XGT series are as specified below in Table 2.1. Item Specification Related specifications Operating ℃∼ ℃ temp. Storage temp. ℃∼ ℃ Operating 5 95%RH, no dew allowed ∼...

  • Page 15: Performance Specifications

    Chapter 2 Specifications 2.2 Performance Specifications Performance specifications of Pnet I/F module are as described below. Item Details Module Type Master Network Type Profibus-DP Standard EN50170/DIN19245 Interface RS-485 (Electric) Transmission Route Bus type Modulation Type Local Token Ring Distance (m) Transmission Speed (bps) 1,200 9.6k/19.2k/93.7k/187.5k...

  • Page 16: Structure & Characteristics

    Chapter 2 Specifications 2.3 Structure & Characteristics 2.3.1 Structure of Pnet I/F module ◀ Designation area ◀ LED display ◀ Connection area of Sycon Configuration Tool ◀ Connection area of communication cable Status LED description Normal Completion of initialization Error Occurrence of error Normal status of CPU module and interface Flickering Normal...

  • Page 17: Cable Specifications

    Chapter 2 Specifications 2.4 Cable Specifications 2.4.1 Cable Specifications of Belden Network Classification Details Type BC-Bare Copper Insulation PE-Polyethylene Insulated strength 0.035 (Inch) Aluminum Foil- Shield Polyester Tape/Braid Shield Capacitance 8500 ㎊/ft Characteristic impedance 150Ω Number of cores Remark 1. Cable type 1) Tomas cable: Profibus-DP UNITRONIC-BUS L2/FIP/BUS 2) Belden cable: 3079A 2 - 4...

  • Page 18: Chapter 3 Installation And Test Operation

    Chapter 3 Installation and Test Operation Chapter 3 Installation and Test Operation 3.1 Precautions for Installation 3.1.1 Precautions for Installation For system configuration through Pnet I/F module, carefully make sure of the following items prior to installation. 1) Check the basic factors necessary for system configuration to select an appropriate communication module.
  • Page 19 Chapter 3 Installation and Test Operation Remark 1) It defines two type of bus cable in Profibus standards. But it is usually recommended Type A which place is newly installed. The type name of A and B ask to cable maker. 2) AWG(American Wire Gauge): Number system of size(a diameter) of wire 1) General safety instruction (1) It has need to connect the termination resistor.

  • Page 20: From Setting To Operation

    Chapter 3 Installation and Test Operation 3.2 From Setting to Operation The sequence of the product from installation to operation will be described below. After the product installation is complete, install and configure the system to be operated as specified in the following sequence.

  • Page 21: Installation Of The Product

    Chapter 3 Installation and Test Operation 3.3 Installation of the product 3.3.1 Installation of XGL-PMEA [Figure 3.1] The method of Pnet cable installation Remark 1) Installation length of Pnet cable depends on the communication speed. (Refer to [Table] 3.2) 1) How to install Pnet cable (1) Use Profibus-DP cable.

  • Page 22: Test Operation

    Chapter 3 Installation and Test Operation 3.4 Test Operation Terminal resistance switch of Pnet cable shall be On. If the switch is not On, communication errors may occur. Check LED operation status if normal with power on after communication cable is connected.
  • Page 23 Chapter 3 Installation and Test Operation Notes : 3 - 6...

  • Page 24: Chapter 4 System Configuration

    Chapter 4 System Configuration Chapter 4 System Configuration 4.1 System Configuration of Network 4.1.1 XGL-PMEA + Smart I/O Communication system of Pnet I/F modules is as shown below. Master have to set XGL-PMEA, the others have to set slave module. To connect LS inverter, Pnet I/F module have to install applicable product then it will be communicate.

  • Page 25: Xgl-Pmea + Composite System

    Chapter 4 System Configuration 4.1.2 XGL-PMEA + Composite System If it is used with another company product, GSD file maker provided is needed. GSD file is copied to GSD folder of SyCon (Pnet configuration software tool) and then using the SyCon made to set slave module in network.

  • Page 26: Chapter 5 Communication Program

    Chapter 5 Communication Program Chapter 5 Communication Program There is one communication function available in Pnet I/F module as described below. 5.1 Communication Program 5.1.1 Type of communication program 1) High-speed link High-speed link as a communication method between XGT PLC communication module and slave module is used to exchange data or information with destination station periodically for a specific time, through which the changed data of self station or the destination station can be referred to for each other periodically for efficient application to the operation system and...

  • Page 27: Introduction

    Chapter 5 Communication Program 5.3.1 Introduction It is a tool used to set High-speed link parameters on Pnet I/F module. User-defined High-speed link parameters can be read or written from/on Pnet I/F module. 5.3.2 High-speed link parameters setting In order to operate Pnet I/F module, select XG-PD icon in XG5000 to display the initial screen of XG-PD as shown below in [Figure 5.1].
  • Page 28 Chapter 5 Communication Program 2) File Menu -> New File Items Contents Remark Project name Writing the project name in the XG-PD software. File location Selecting the directory to save the project. PLC Series Selecting the PLC series in XGK, XGB or XGI. CPU kind XGK-CPUA/XGK-CPUEXGK-CPUH/ XGK-CPUS...
  • Page 29 Chapter 5 Communication Program [Figure 5.2] Screen of Read IO Information executed 4) High-speed link parameters (1) High-speed link parameters window (Click XG-PD’s High-speed link window) [Fig 5.3] High-speed link screen 5 - 4...
  • Page 30 Chapter 5 Communication Program (2) Communication Module Settings (Double-click High-speed link 01) [Figure 5.4] Setting of communication module and communication period Classification Details Specify the communication module installed Module type Setting module : FEnet, FDEnet, Dnet, Rnet, Pnet Specify the base position the module is installed on (max. 7 stages Communication Base No.
  • Page 31 Chapter 5 Communication Program (3) Screen of communication module specified [Figure 5.5] Communication Module Settings (4) Upload SyCon (with the mouse cursor positioned on “High-speed link1”, select “On- line” -> “SyCon Upload (Dnet, Pnet)”) [Figure 5.6] SyCon Upload 5 - 6...
  • Page 32 Chapter 5 Communication Program (5) Screen after “SyCon Upload” [Figures 5.7] Screen after SyCon uploaded (6) High-speed link parameter settings Classification Details Master Display the Master station no. Station No. Setting range for the slave : 0 ~ 126 Station No. *1 If identical station No.
  • Page 33 Chapter 5 Communication Program (7) High-speed link parameters download [Figure 5.8] High-speed link parameters download (8) Link Enable [Figure 5.9] Link Enable of High-speed link parameters 5 - 8...
  • Page 34 Chapter 5 Communication Program 2) Read (1) Connect to CPU. (2) After connected, select On-line and Read Parameters to display the screen as shown in Chapter 2 [Figure. 5.11] and there, check the applicable parameters and click [OK]. [Figure 5.10] Read screen (3) Read values previously specified for the parameters checked.
  • Page 35 Chapter 5 Communication Program Notes : 5 - 10...

  • Page 36: Chapter 6 Sycon Setting

    Chapter 6 SyCon Setting Chapter 6 SyCon Setting 6.1 Introduction 6.1.1 Main functions Function Section Details Configuration Communication type Communication type and its details Automatic network scan Network scan Diagnostic Diagnosis function Live List, Debugger, Global State Field User data Send I/O monitor, I/O monitor Documentation Print...

  • Page 37: Software Installation

    Chapter 6 SyCon Setting 6.2.2 Software installation 1) After the CD is inserted into CD-ROM, Execute ‘Autorun.exe’. Select System Installation 2. Select ‘System installation’ and execute. 1) Do you want to install the System Configurator SyCon? 2) Do you want to install the SyCon integrated OPC Server? 3) Do you want to the Stand-Alone OPC Server/Busserver? 4) Do you have a License code? 5) Select Language...
  • Page 38 Chapter 6 SyCon Setting 3. License Agreement Select I agree 4. Program Registration Input License code: F90BF4B3E874 Select ‘OK’ 6 - 3...
  • Page 39 Chapter 6 SyCon Setting Select ‘Yes’. 5. Configuration Setup Select ‘Next’. 6 - 4...
  • Page 40 Chapter 6 SyCon Setting 1) Components Select Network to install Select the destination folder to install Display minimum Disk Space required of PC Select ‘Next’ 2) Program Folder Select ‘Next’ 6 - 5...
  • Page 41 Chapter 6 SyCon Setting 3) Setup complete 6. Installed contents 1) Installed file 6 - 6...
  • Page 42 Chapter 6 SyCon Setting 2) Contents of Folder - Destination: C:\Program Files\LG Industrial Systems\SyCon 3) GSD files for Profibus - GSD files are generated as shown below. 6 - 7...

  • Page 43: Communication Settings In Sycon

    Chapter 6 SyCon Setting 6.3 Communication Settings in SyCon 6.3.1 Initial screen Menu Icon Status Network Menu Icon Status Edit 6 - 8...

  • Page 44: Composition Of Menu

    Chapter 6 SyCon Setting 6.3.2 Composition of menu Main Submenu Description Make new file Open Open existed file Close Close the open file Save Save the open file Save As Saving the file as another name Export Export to Project Import DBM extension file Import PDD extension file File...
  • Page 45 Chapter 6 SyCon Setting Main Submenu Description Download Downloading SyCon settings file Start Debug Mode Display current connection status Device Diagnostic Information of diagnosis saved Firmware Download Downloading by Firmware Firmware/Reset Reset the Firmware Extended Device Diagnostic Function of diagnosis extended Global State Field Status of current communication and moue Information and status of module per station...

  • Page 46: New File

    Chapter 6 SyCon Setting 6.3.3 New file 1) Selection of Fieldbus 2) The composition of picture 3) Master selection Master type GSD File Name Master name XGL-PMEA HIL_069E COM-C-DPM G3L-PUEA G4L-PUEA HIL_7065 COM-DPM/PKV20-DPM G6L-PUEA GM/MK G3L-PUEB G4L-PUEB HIL_1662 COM-PB/PKV-PB G6L-PUEB 6 - 11...
  • Page 47 Chapter 6 SyCon Setting 6.3.4 Master selection 1) Selection Method Selection order Execution Icon Insert → Master Menu Icon 2) Insert Master type GSD File Name Master name XGL-PMEA HIL_069E COM-C-DPM G3L-PUEA G4L-PUEA HIL_7065 COM-DPM/PKV20-DPM G6L-PUEA GM/MK G3L-PUEB G4L-PUEB HIL_1662 COM-PB/PKV-PB G6L-PUEB 6 - 12...
  • Page 48 Chapter 6 SyCon Setting 3) Edit 4) Master Configuration - Select “Settings” “Master Configuration” on menu. 6 - 13...
  • Page 49 Chapter 6 SyCon Setting Item Description Description Explain of Master General Station address Setting of Master station number Device Display of Master board DP Support DP Master Settings Setting of DP Master FMS Support It is set when the device supports the FMS 5) DP Master settings a) Set the “Controlled release of the communication by the application program”...

  • Page 50: Slave Selection

    Chapter 6 SyCon Setting 6.3.5 Slave selection It is executed after master inserted. 1) Select Method Selection order Execution Icon Insert → Slave Menu Icon Slave selection 2) Insert Item Description Vendor Slave maker (Allen Bradley, Siemens..) Slave Filter Slave type Drive unit, I/O-Slave…...
  • Page 51 Chapter 6 SyCon Setting Slave type Slave name Remark File Name GPL_D22A GPL-D22A Fixed Terminal Block DC input 16 points LGIS07B1 GPL-D22A/C Fixed/Removable Terminal Block GPL_D24A GPL-D24A Fixed Terminal Block DC input 32 points LGIS07B2 GPL-D24A/C Fixed/Removable Terminal Block DC input 16 points GPL_DT4A GPL-DT4A Fixed Terminal Block...
  • Page 52 Chapter 6 SyCon Setting 4) Slave Configuration - It can be display of configuration of slave and editing address. Item Description Device Slave module name Station address Slave station number Description Slave description General Activate device in actual Activate device in actual configuration configuration Enable watchdog control Enable watchdog control...

  • Page 53: Bus Parameter

    Chapter 6 SyCon Setting 6.3.6 Bus parameter “Settings” “Bus Parameter”, it can be set the communication speed. Baud rate is selected correspond to system operation. 6.4 Online Function 6.4.1 Introduction It can download the system configured through SyCon and diagnose the network status. 6.4.2 Online to the CIF 1) Configuration downloads If Network is configured in SyCon, Configuration file is downloaded in Pnet I/F module.

  • Page 54: Automatic Network Scan

    Chapter 6 SyCon Setting 6.4.3 Automatic network scan This function detects the connected slave module network and read the configuration automatically. 1) New Project: File 2) Master setting: Insert Master 3) Baud rate setting: Settings Bus parameter 4) Download the setting value in Master: Online Download 5) Saving: File Save...

  • Page 55: Start/Stop Communication

    Chapter 6 SyCon Setting 6.4.4 Start/Stop communication Communication of configured network is start or stop. 6.4.5 Debug mode It is display the status of communication per current slave module. 1) Online Start Communication Start Debug Mode (1) Green Line: Communicating with Master (2) Red Line : Communication is disable with Master 6.4.6 Diagnostic functions 1) Live List...
  • Page 56 Chapter 6 SyCon Setting 3) Global State Field Items Description Online master main state Display of Master status Collective online error location and corresponding error Display of Station number and Error Statistic bus information Display of network error Parameterized Devices Display of Slave parameter Device specific status bits Activated Devices...
  • Page 57 Chapter 6 SyCon Setting Notes : 6 - 22...

  • Page 58: Chapter 7 High-Speed Link

    Chapter 7 High-speed Link Chapter 7 High-speed Link 7.1 Introduction The way of Pnet I/F module communication is High-speed service. It can be communicated with SMART-I/O, other company remote I/O, etc. High-speed link is enabling to User can send the data to set the parameter for size of send and receive, cycle of sending, area of send and receive and saving area uses XG-PD with SyCon Send and Receive the data by High-speed parameter setting.

  • Page 59: Process Of High-Speed Link Send/Receive Data

    Chapter 7 High-speed Link 7.2 Process of High-speed Link Send/Receive Data For the application example of High-speed link, the master station “0” and slave stations “1” and “2” (GPL-RY2A, GPL-D24A) are to share data with each other. Applicable setting is as follows; 1) The master station “0”...

  • Page 60: Operation Sequence Of High-Speed Link

    Chapter 7 High-speed Link 7.3 Operation Sequence of High-speed Link Operation sequence of High-speed link S/W applied Operation Details Execute SyCon Execute SyCon Set SyCon Configuration Refer to Chapter 6 SyCon Setting Connect to SyCon CIF SyCon Refer to Chapter 6 SyCon Setting Serial Driver Download SyCon Refer to Chapter 6 SyCon Setting...

  • Page 61: Sycon Configuration Setting

    Chapter 7 High-speed Link 7.4 SyCon Configuration Setting High-speed link parameter setting is set in High-speed link screen in XG-PD. Refer to Chapter 7.3 about setting order. 1) Execution of XG-PD If XG-PD is executed firstly, the menu is as shown below. XG-PD is executed ‘Tools’ ‘Network Manager’...
  • Page 62 Chapter 7 High-speed Link Items Description Connection method RS-232C, USB Connection Local/Remote connection setting option Local: Connection of from PC to CPU Connection steps settings Remote: Connection from communication module Timeout time when 1~9 seconds communication failure Common Retried number when 1~9 times communication failure [Table 7.2] Setting of connection option...
  • Page 63 Chapter 7 High-speed Link 6) Communication module and Communication period setting If double-click the High-speed link, screen of Communication module settings and Communication cycle settings is opened. In this screen, communication module, communication and Output data setup in case of emergency settings period can be specified. Items Description Module...
  • Page 64 Chapter 7 High-speed Link 7) SyCon Upload After “Setting of communication module and communication period” is complete, click the mouse cursor positioned on High-speed link window (right screen of XG-PD), and select “Online” “SyCon Upload” to upload SyCon’s configuration file. 8) Setting of High-speed link block Double-click the applicable index number of Configuration file uploaded and designates the ‘Read area’...
  • Page 65 Chapter 7 High-speed Link 9) Write the High-speed link parameter Click “Online” “Write Parameters” in XG-PD, check the applicable High-speed link and then click [OK]. [Figure 7.7] Screen of Write the parameter 7 - 8...
  • Page 66 Chapter 7 High-speed Link 10) Enable of High-speed link Click “Online” “Link Enable” in XG-PD, check the applicable High-speed link and then click [Write]. If High-speed link is enabled, on the module’s LED display High-speed LED will be On, when High-speed link starts. [Figure 7.8] Screen of Link Enable 7 - 9...

  • Page 67: High-Speed Link Information

    Chapter 7 High-speed Link 7.5 High-speed Link Information With High-speed link service used to exchange data between communication modules of two or more stations, it provides a checking method of High-speed link service status for the user through High-speed link information so to confirm reliability of the data read from the destination station via the High-speed link.
  • Page 68 Chapter 7 High-speed Link 1) Run-link (_HSxRLINK) As the whole information it shows whether High-speed link is normally executed through the user defined parameters, whose contact will be kept ‘On’ if once ‘On’ until Link Enable is ‘Off’, and also will be ‘On’ under the conditions specified below. ①...

  • Page 69: Monitor Of High-Speed Link Information

    Chapter 7 High-speed Link 7.5.1 Monitor of High-speed link information High-speed link information can be checked through the variable monitor on the monitor menu after XG5000 is Online connected, or through the XG-PD diagnosis service. 1) Variable monitor Variable monitor is a function used to select an item only necessary to monitor by means of XG5000’s flag monitor function.
  • Page 70 Chapter 7 High-speed Link [Figure 7.10] System Diagnosis Item Details Communication module information Displays the information of communication module High Speed Link Displays the information of high speed link Auto scan Displays the information of the slave configuration [Table 7.6] System diagnosis (2) Module Information : “System Diagnosis.”...
  • Page 71 Chapter 7 High-speed Link (3) High Speed Link : “System Diagnosis.” Click the right mouse button with the cursor positioned on the applicable module High Speed Link [Figure 7.12] High Speed Link Item Details Base no. Displays the base no.( 0~7) Slot no.
  • Page 72 Chapter 7 High-speed Link (4) Autoscan: “System Diagnosis.” Click the right mouse button with the cursor positioned on the applicable module Autoscan [Figure 7.13] Autoscan Item Details Base no. Displays the base no.( 0~7) Basic information Slot no. Displays the slot no.( 0~11) Master station no.
  • Page 73 Chapter 7 High-speed Link Notes : 7 - 16...

  • Page 74: Chapter 8 Program Example

    Chapter 8 Program Example Chapter 8 Program Example 8.1 Example of Communication with Pnet I/F module Pnet I/F module is installed No.0 slot of No.0 base and data is Send/Receive to SMART-I/O module (Station number 4, Station number 3) and extendable SMART-I/O (Station number 6) respectively. [Figure 8.1] I/O configuration and Send/Receive data Send and Receive structure Area to read...
  • Page 75 Chapter 8 Program Example Firstly open the ‘New’ file in the SyCon and Screen is exchanged for setting screen after PROFIBUS chosen in ‘Select Fieldbus’ window. [Figure 8.2] The first communication types After communication types chose, Select Master type to COM-C-DPM in XGL-PMEA master board. Add COM-C-DPM and then set station address of master module.
  • Page 76 Chapter 8 Program Example There are 2 ways to set the slave module. It is Manual setting and Automatic setting. First of all, Manual setting is as shown below. Click the Slave setting icon (It is indicated red circle), the screen is changed as shown below [Figure 8.4].
  • Page 77 Chapter 8 Program Example Station address 1 of slave module is selected as shown above [Figure 8.4]. After station address set to 1 as shown below, click ‘OK’. Slave module setting is as shown below. Double-click the applicable module, Slave configuration is displayed. In the slave configuration, it displays the status of slave module GSD file applied and status of Input/Output appended currently.
  • Page 78 Chapter 8 Program Example The following is setting method about XPL-BSSA. 1) Insert Slave -> select XPL -> click “Add” ->set “Station address” as 6 [Figure 8.8] Insert Slave 2) Slave Configuration -> Configure based on module equipped in the XPL-BSSA. [Figure 8.9] Slave Configuration Slot Module...
  • Page 79 Chapter 8 Program Example Network setting is completed as shown below. [Figure 8.10] Network setting completed Communication speed setting is as shown below. [Setting] - [Bus parameter], Baud rate setting of master module is set here. Our product SMART-I/O series has a function of speed setting automatically. (For other product slave module, refer to the other product slave module’s manual.) [Figure 8.11] Selection of communication speed of master module Communication speed is accorded to Master (Pnet I/F) module.
  • Page 80 Chapter 8 Program Example If the above process is completed, all setting is finished. In order to download the configured information in COM-C module, connection setting is as shown below. Select [Setting] – [Device assignment], ‘Device Assignment CIF Serial Driver’ screen is displayed. Select the COM port connected with Pnet I/F module and Click ‘Connect COM x’...
  • Page 81 Chapter 8 Program Example This part explains the automatic setting. After finish the setting of master module as [Figure 8.3], select [Online] – [Download] and download the only master module setting. Follow the process from [Figure 8.9] to [Figure 8.13]. After save the setting file and then select [Online] –...

  • Page 82: Xg-Pd Settings

    Chapter 8 Program Example At this time, double click the applicable module and open the Slave Configuration window. In the slave configuration window, it is available to set the Station address and Description. [Figure 8.18] Slave Configuration 8.1.2 XG-PD settings In this part, Network setting through SyCon in XG-PD is assigned in internal memory.
  • Page 83 Chapter 8 Program Example Select the ‘Online’ to connect with CPU and Online menu ‘Read IO information’ is brought I/O information of each slot installed. [Figure 8.20] XG-PD connection screen Select High-speed link tab in lower end tab of left frame, Double click High-speed link 1. It can available to set the module type, base (no.) number, slot (no.) number and communication cycle.
  • Page 84 Chapter 8 Program Example Select the Pnet for module type, position of current master communication module is set the base number and slot number. Communication cycle is set free from 20ms to 10s (Basic 50ms), It will be a data transmission cycle between CPU module of PLC and Master communication module. In emergency, output setting is set suitable to user’s environment.
  • Page 85 Chapter 8 Program Example After SyCon setting file is uploaded, setting information is displayed in block window as shown below. Double click the applicable index to set the address. Set %MW200 for station3, %MW0 for station 4 and %MW3000 for area to read, %MW3011 for area to save of station 6. [Table 8.23] High-speed link block setting [Figure 8.24] Finished screen After finish the setting, setting information is downloaded in PLC.
  • Page 86 Chapter 8 Program Example [Table 8.25] Write parameter (Standard settings, High-speed link, P2P) After Write is finished, the operation is by applicable high-speed link enabled. Select the [Online] – [Enable Link] (High-speed, P2P). And Link Enable window is displayed as shown below. Select the applicable High-speed link number and then select ‘Write’...

  • Page 87: Chapter 9 Troubleshooting

    Chapter 9 Troubleshooting Chapter 9 Troubleshooting This chapter is to describe various errors that may occur in system operation, their causes and actions to take against. If any error occurs on Pnet I/F module, its related details can be checked through the procedures below.

  • Page 88: Information On Communication Module

    Chapter 9 Troubleshooting 9.2.1 Information on communication module If you click the “System Diagnosis” on the “online” menu, the following screen shows. If you click the right button on the individual module, the diagnosis items are displayed. [Fig. 9.2] System diagnosis 9.2.2 Information on communication module Information on Pnet I/F module is displayed.

  • Page 89: High-Speed Link

    Chapter 9 Troubleshooting 9.2.3 High-speed link [Figure. 9.3] High-speed Link High-speed link diagnosis Base number Base number module is installed on : 0~7 Standard Slot number Slot number module is installed on : 0~11 information Communication speed Specified network communication speed Master station number Specified master station number displayed Normal: communication is normal with all stations...

  • Page 90: Autoscan

    Chapter 9 Troubleshooting 9.2.4 Autoscan Slave modules connected with Pnet I/F module are displayed. [Figure 9.4] Auto-scan 9 - 4...

  • Page 91: Diagnosis Of Communication Module Through Xg5000

    Chapter 9 Troubleshooting 9.3 Diagnosis of Communication Module through XG5000 XG5000 connection program can be used to monitor the communication module simply. Connect with CPU port and then select [On-Line] -> [PLC History] -> [PLC Error/Warning] in XG5000. [Fig 9.5] PLC history details monitor If a hardware error or a CPU interface error occurs on the module, LED of the communication module itself operates abnormally in general, whose status can be monitored simply through its dedicated program.

  • Page 92: Troubleshooting

    Chapter 9 Troubleshooting 9.4 Troubleshooting 9.4.1 SyCon abnormal connection SyCon abnormal connection SyCon abnormal connection Set the port of serial cable Set the port of serial cable Is the serial port setting correctly? Is the serial port setting correctly? connected with communication module. connected with communication module.

  • Page 93: Xg-Pd Abnormal Connection

    Chapter 9 Troubleshooting 9.4.2 XG-PD abnormal connection XG-PD abnormal connection XG-PD abnormal connection Set the port of serial cable Set the port of serial cable Is the serial port setting correctly? Is the serial port setting correctly? connected with communication module. connected with communication module.

  • Page 94: Abnormal Connection With Slave Module

    Chapter 9 Troubleshooting 9.4.3 Abnormal connection with slave module Abnormal connection with slave module Abnormal connection with slave module Is High-speed link Is High-speed link Check the High-speed link parameter. Check the High-speed link parameter. parameter setting correct? parameter setting correct? Is Power supplied on slave Check Power slave module Is Power supplied on slave...

  • Page 95: Appendix

    Appendix Appendix A.1 Terminology 1) Profibus-FMS (Fieldbus Message Specification) Solution generally used to provide communication functions in the cell level, with services available to transmit the program file to operate the field device and its related data file, to operate the program by remote control through the network and to manage various events which may occur during operation of the controlled and automatized system.
  • Page 96 Appendix 8) Token Ring As one of the node connection methods on the network, it is a local communication network using a token to access to communication network with physical ring structure. If the transmission node obtains a token and its control, it transfers the message packet. Actually realized examples are IEEE 802.5, ProNet-1080 and FDDI.

  • Page 97: List Of Flags

    Appendix A.2 List of Flags A.2.1 High-speed link flags Keyword Type Detail Description Displays all stations normally operated as specified in HS link parameter, which will be On if 1.there is no error with all stations specified in HS link parameter parameter in RUN mode No.1’s all stations 2.All data block is in normal communication as...
  • Page 98 Appendix Notes HS link No. L area address Remarks L000500~L00099F Compared with HS link of 1 in [Table 1], other HS link station number’s L001000~L00149F flag address will be simply calculated as follows; L001500~L00199F L002000~L00249F ∗ Calculation formula: L002500~L00299F L area address = L000000 + 500 x (HS link No. – 1) L003000~L00349F L003500~L00399F In order to use HS link flag for program and monitoring, use the flag...
  • Page 99 Appendix Keyword Type Detail Description P2P parameter No.1, block No.00 P2P parameter No.1, block No.0 service complete L006250 _P2P1_NDR00 service complete normally normally P2P parameter No.1, block No.00 P2P parameter No.1, block No.0 service complete L006251 _P2P1_ERR00 service complete abnormally abnormally Error code if P2P parameter No.1,...

  • Page 100: Link Devices (N

    Appendix A.2.2 Link devices Keyword Type Detail Description P2P parameter No.1, P2P parameter No.1, block No.00’s correspondent station _P1B00S block No.00’s No. saved N00000 Word correspondent station Use P2PSN command to modify during Run if correspondent station number is used in XG-PD. N00001 P2P parameter No.1, _P1B00...
  • Page 101 Appendix Keyword Type Detail Description P2P parameter No.1, block No.01’s correspondent P2P parameter No.1, block _P1B01S station No. saved N00041 Word No.01 correspondent station Use P2PSN command to modify during Run if correspondent station number is used in XG-PD. N00042 _P1B01R Device P2P parameter No.1, block...

  • Page 102: External Dimensions

    Appendix A.3 External Dimensions Unit : mm A - 8...
  • Page 103 3. This warranty is limited to the PLC itself only. It is not valid for the system which the PLC is attached to. Environmental Policy LS Industrial Systems Co., Ltd supports and observes the environmental policy as below. Environmental Management...

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