Ametek Brookfield JEROME 651 Operation Manual
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Ametek Brookfield JEROME 651 Operation Manual

Ametek Brookfield JEROME 651 Operation Manual

Hydrogen sulfide fixed point monitor
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ISO 9001:2015 Registered
Instrumentation & Specialty Controls Division
HYDROGEN SULFIDE FIXED POINT MONITOR
BROOKF800.528.7
411 | sales.jerome@ametek.com | www.azic.com
MADE IN THE USA
3375 North Delaware Street, Chandler, AZ 85225 USA
JEROME
OPERATION MANUAL
Manual P/N 700-0093-K
November 2019
Refer to the "631-X Operation Manual"
(P/N 700-0037) for specifics on the 631-X.
Sales –
sales.jerome@ametek.com
International –
international.jerome@ametek.com
Customer Service –
customerservice.jerome@ametek.com
(P) +1 602.470.1414
®
651
www.azic.com
Email:
(F) +1 602.281.1745
P/N 700-0093-J2
salesall.azic@ametek.com

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  • Page 1 (P/N 700-0037) for specifics on the 631-X. www.azic.com Email: Sales – sales.jerome@ametek.com International – international.jerome@ametek.com Customer Service – customerservice.jerome@ametek.com BROOKF800.528.7 411 | sales.jerome@ametek.com | www.azic.com MADE IN THE USA P/N 700-0093-J2 3375 North Delaware Street, Chandler, AZ 85225 USA (P) +1 602.470.1414 (F) +1 602.281.1745 salesall.azic@ametek.com...
  • Page 2 HYDROGEN SULFIDE FIXED POINT MONITOR Operation Manual PROPRIETARY RIGHTS NOTICE This manual contains valuable information and material developed by AMETEK ® Brookfield for use with the Jerome 651 Hydrogen Sulfide Fixed Point Monitoring System. No part of this manual may be reproduced or transmitted in any form or by any means, electronic, mechanical or otherwise.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION TO THE JEROME 651 ............5 WARNINGS (READ THIS BEFORE USING THE 651)........6 631-X ......................6 SPECIFICATIONS ..................7 STANDARD EQUIPMENT ................8 OPTIONAL EQUIPMENT ................9 651 INSTALLATION ..................10 Mounting ....................10 Power Connection.................. 10 Wind Gauge ................... 11 Outdoor/External Antenna Setup ............
  • Page 4 15 FLOW PUMP KIT ..................53 16 4-20 MILLIAMP AND SIGNAL RELAY CONNECTIONS ......55 16.1 4-20 mA ....................55 16.2 Signal Relay ................... 57 17 POTENTIAL INTERFERENCES ..............58 18 MAINTENANCE .................... 60 19 APPENDIX A: RADIO REPEATER SETUP ..........61 19.1 Example Nano Radio Network ...............

  • Page 5: Introduction To The Jerome 651

    • Call Customer Service for Return Material Authorization (RMA) information prior to returning a unit. • For all shipments, boxes and packing materials are available from AMETEK Brookfield. • Pack the Jerome instrument only in a Jerome shipping container.

  • Page 6: Warnings (Read This Before Using The 651)

    2 WARNINGS (READ THIS BEFORE USING THE 651) • THE 651 IS NOT DESIGNED TO OPERATE IN HAZARDOUS LOCATIONS. • THE 651 IS DESIGNED FOR ODOR MONITORING OF HYDROGEN SULFIDE. • Read the “631-X Operation Manual” (P/N 700-0037) for specifics on the 631-X. •...

  • Page 7: Specifications

    the 631-X to AC power to charge the battery pack; see the Maintenance Section of the 631-X manual. 4 SPECIFICATIONS The heart of the 651 is a Jerome 631-X instrument; refer to the “631-X Operation Manual” (P/N 700-0037) for specifics on the 631-X. The accuracy and repeatability specifications of the 651 are relaxed to take into account the continuous use of the 631-X sensor.

  • Page 8: Standard Equipment

    Case construction Polyester with insulation to reduce heat transfer Weatherproof except flooding Heat and air conditioning Resistive heating and thermoelectric cooling are used to maintain the temperature between 20°C and 30°C. Temperature may reach 40°C when outside temperature reaches 55°C. Dimensions 67 cm wide x 64 cm tall x 23 cm deep 26”...

  • Page 9: Optional Equipment

    Extra 631-X Hydrogen Sulfide Analyzer (P/N X631-0151 or X631-0152) Grounding Strap (for outdoor antennas) (P/N 200-0155) AMETEK Brookfield has the standard antenna parts below that can be ordered separately. These parts may be installed at the base station, at the 651, or both. Using the shortest possible cables is recommended to minimize potential signal loss.

  • Page 10: 651 Installation

    Antenna Mounting Brackets P/N 300-0489 - Antenna Mounting Bracket, Pole Mount P/N 300-0490 - Antenna Mounting Bracket, Right Angle Mount To Wall P/N 300-0491 - Antenna Mounting Bracket, Straight Mount To Horizontal Surface Call Customer Service for a part that is not listed. 7 651 INSTALLATION Mounting •...

  • Page 11: Wind Gauge

    3. Close the circuit breaker and the 651 is powered. • At power UP, the display flashes in order: ➢ AMETEK, ➢ MONITOR, ➢ VX.XX, where X.XX is the version number of the 651’s operating program, and ➢...

  • Page 12: Outdoor/External Antenna Setup

    Outdoor/External Antenna Setup If you have purchased the optional outdoor/external antenna for the 651, the standard Phantom antenna mounted in the top of the 651 is unscrewed and replaced with a lightning arrestor installed inside of the 651 enclosure. 1. Connect an appropriate cable from the lightning arrestor to the outdoor antenna. Refer to §6 OPTIONAL EQUIPMENT for information on the different cables available.
  • Page 13 2. The lightning arrestor must be grounded to provide protection. Attach the grounding strap to the connector of the cable from the lightning arrestor to the antenna. This is just above the lightning arrestor, on the outside of the 651 enclosure, as shown below.

  • Page 14: Base Station

    8 BASE STATION The radio modem uses a 2.4 GHz frequency, so the radios may not penetrate a building. To get the best range between the 651 and the Base Station, the antennas should have a direct line of sight. An outside roof mount is desirable for the Base Station antenna.
  • Page 15 • Attach the serial communication cable to the radio modem’s serial port and the PC’s serial port. Modern PC’s don’t typically have a serial port. If necessary, install a serial card (StarTech 16950 UART card is preferred) or use a USB to RS232 adapter (P/N 990-0238).
  • Page 16 Example Base Station with Outdoor Antenna Setup Customer Service 800-528-7411 or 602-470-1414 Page 16 of 68...
  • Page 17 Connector of Cable from Lightning To Antenna Arrestor to Antenna Grounding Strap Connect #6 Gauge Bare Copper Wire here Lightning Arrestor Detail of Grounding Strap & Lightning Arrestor Customer Service 800-528-7411 or 602-470-1414 Page 17 of 68...

  • Page 18: 651 User Interface

    9 651 USER INTERFACE Status Items Normally the instrument displays the H S gas reading after exiting the menu system. Press [UP] and/or [DOWN] to view the other STATUS items: box temperature, time, date, wind direction, wind speed, and wind temperature. When scrolling through the status items, a description of the viewed item is displayed for 1 second.

  • Page 19: Menu Tree

    Menu Tree Use [UP] and [DOWN] to scroll through the STATUS items. Press SELECT and then use [UP] and [DOWN] to access the FTM CHK, SAMPLE, REGEN and SYSTEM submenus. Press SELECT again to make a selection. The Wind direction, speed and temperature status items will not appear If WIND functionality is not enabled in the SYSTEM menu.
  • Page 20 An explanation of the selections available from the menu system is listed in the table below. MENU SUBMENU OPTIONS STATUS 631 RDG Measured gas concentration in PPM Available BOX TEMP Current box temperature at turn on TIME Current time DATE Current date Escape WIND DIR...
  • Page 21 SYSTEM DATE/TM Edit the current month, day, year, hour, minute, and second. (time) Settings used to identify the instrument. • INSTRMNT - Contains up to 40 characters that are used to identify the instrument or location. • 631 SN - Contains the serial number of the installed 631-X instrument.

  • Page 22: Optional Functional Test Of 651/631-X

    10 OPTIONAL FUNCTIONAL TEST OF 651/631-X AMETEK Brookfield has a 30 ppb Hydrogen Sulfide Functional Test Module (FTM), P/N Z2600 0930, used to determine if your instrument is functioning correctly between recommended factory calibrations. It allows you to have complete confidence in the sample results.

  • Page 23: Jerome Monitor Software (Jms) Installation

    10. The data from (7) FTM samples will be retrieved by the JMS software the next time the 651 system is polled. FTM Check readings will be automatically identified in the “Notes” column in the Data screen of the JMS software, so that they are not misinterpreted as regular sample readings.

  • Page 24: Usb Serial Port

    • JMS is typically installed for “Everyone”. However, JMS is intended to run under a single user login. If multiple users use the JMS PC, then consider creating a single common user for JMS; users can login using the JMS login as needed.
  • Page 25 Under “Universal Serial Bus Controllers” look for items that have “Hub” in the description. Double click a “Hub” item and select the “Power Management” tab. Select the “Power Management” tab, and uncheck “Allow the computer to turn off this device to save power”.

  • Page 26: Launching Jms

    12 LAUNCHING JMS The JMS software can interface with the Jerome 651 Fixed Point Hydrogen Sulfide Monitor as well as the Jerome 451 Fixed Point Mercury Monitor. Over 20 Jerome 451 or 651 instruments can be connected to the network of instruments. Operating JMS is the same whether 451s or 651s are used.

  • Page 27: First Time Setup

    13.1 First Time Setup • Make sure that your PC’s clock is set correctly. JMS synchronizes the instrument’s clock with the PC's clock each time it polls data. Data recorded after polling will have use the new clock setting. • When the program first starts, a "No com port" message is displayed. Select [OK] to dismiss the message.

  • Page 28: Settings - System Options

    • Verify Radio Contact: o Ensure that the Radio Status at the screen bottom says “Ready”. o Click on an instrument the list on the left. o Select the [Sample] button to take a sample. o Approximately 40 seconds later, a popup message displays the result. o Select the [Poll] button to download the results from the instrument.
  • Page 29 • Channel (Spectra 2400 Compatible only) - Set to a hopping channel number between 1 and 43. All radios talking directly to the base station radio (not thru a repeater) must be set to the same channel. If you are experiencing poor communication, there may be interference, so try a different channel.

  • Page 30: Settings - Data Options

    13.3 Settings - Data Options Data Handling Settings: • Enable automated polling - Enables automated polling based on the specified interval. Current instrument data is retrieved during polling. Instruments store readings until the readings are cleared from the instrument. • Poll Interval (Minutes) - Set the polling interval based on: o How current you want the data o How soon you want to be notified of a high reading (if popup or email notifications are turned on)

  • Page 31: Settings - Email Options

    • Averaging Algorithm - "Time Weighted Average" or "Unweighted Timed Average" o Time Weighted Average (TWA) - Each reading carries a time weight from its reading time to the next reading (or the end of period for the last reading in the TWA period).

  • Page 32: Settings - Notifications Options

    • Server Login Name: Enter server login name if needed. • Server Login Password: Enter server login password if needed. Email Recipients: Notifications are sent to the listed recipients. 13.5 Settings - Notifications Options Notification Settings: • Enable Popup Notifications - Popups can be enabled for high readings, high temperatures, maintenance reminders, and instrument errors.
  • Page 33 High Reading Alert Message: The customizable message can be constructed from variable codes that are replaced when the message is generated. Use the scroll bar for more variables. Customer Service 800-528-7411 or 602-470-1414 Page 33 of 68...
  • Page 34 High Average Message: The customizable message can be constructed from variable codes that are replaced when the message is generated. Use the scroll bar for more variables. Customer Service 800-528-7411 or 602-470-1414 Page 34 of 68...

  • Page 35: Repeater Setup

    High Temp Alert Message: The customizable message can be constructed from variable codes that are replaced when the message is generated. Use the scroll bar for more variables. 13.6 Repeater Setup Repeaters relay radio packets between the upstream radio (typically the base station radio) and a downstream radio (typically an instrument).
  • Page 36 • Spectra 2400 Compatible radios use separate hopping channels to create 2 or more separate networks that connect thru a repeater(s). For example: o Base station radio is set to hopping channel 2. The base station radio can talk to instruments (or repeaters) on hopping channel 2.

  • Page 37: Jms Overview

    set to the repeater's Secondary Channel send packets to the base station thru the repeater. • Retries - Typically set to 5. Specifies the number attempts that repeater radio uses for a successful packet transmission. • Power - The radio can have its transmit power reduced. The FCC requires that lower power (<...
  • Page 38 JMS has tabs to view data and setup the site: • Graph Tab - Graphs sample data without FTM/FTK readings. • Site View Tab - Shows a site map view with instrument markers. • Data Tab - Shows a tabular view of data over user a selectable number of days. Data can be filtered as needed.

  • Page 39: Graph Tab

    14.1 Graph Tab Graph (Middle): The Graph tab displays readings in normal or overlaid view depending of the Reading Overlay type selected in the right pane. The Day Overlaying mode shows trends during times of the day. Generally H2S readings increase during the day when temperature peaks.

  • Page 40: Site View Tab

    Radio Status (Bottom): • Radio Status - The status must be "Ready" before JMS can talk to instruments. • Text may be shown right of the Radio Status like "Initialize" or "Poll Instruments Now". Clicking on the text will perform the action. •...

  • Page 41: Data Tab

    14.3 Data Tab Readings (Middle): The Data tab displays either readings or averages depending of the Data Type selected in the right pane. Note, checking "Include Averages" will include averages with the readings. The amount of data shown is controlled by the "Days of Data to Display" on the Data tab of the Settings form.

  • Page 42: Instrument Details Tab

    Radio Status (Bottom): • Radio Status - The status must be "Ready" before JMS can talk to instruments. • Text may be shown right of the Radio Status like "Initialize" or "Poll Instruments Now". Clicking on the text performs the action. •...
  • Page 43 Specific actions can be performed to the instrument thru the buttons: • [Program] - After making changes to the instrument settings, click the [Program] button to program the instrument with the new settings. • [Poll] - Poll the individual instrument now even if the instrument polling is disabled. •...
  • Page 44 Fields: • Location Name - Enter the location ID. • Sample Every - Available values are 1, 2, 5, 10, 15, 30, 60, and 120 minutes. Aim to keep 651 samples < 150 readings per regeneration. Aim to keep 451 samples < 100 readings per regeneration. WARNING! Sample intervals less than 15 minutes will significantly reduce the life of the gold film sensor in the Jerome 631-X (or 431-X).
  • Page 45 Reminders (Middle Right): For each instrument, calibration and functional test reminders can be set as needed. The popup and email options in the Notification tab (§13.5 Settings - Notifications Options) on the Settings form controls how the reminders are sent. History (Bottom Right): JMS records 431/631 changes for an instrument.

  • Page 46: Reporting Tab

    14.5 Reporting Tab The Reporting tab can setup recurring reports and generate reports on demand. Recurring Reports (Top Middle): Recurring reports can be created as needed. The reports are emailed to the designated addresses. Customer Service 800-528-7411 or 602-470-1414 Page 46 of 68...
  • Page 47 Report settings: • Report Name - Set as desired • Report Type - The following reports are available: o Readings - Reports the 431/631 readings. o Averages - Averages are based on the settings in the Data tab on the Settings form.
  • Page 48 Generate Report Now (Top Right): Reports can be generated on demand. Report options are equivalent to the recurring reports. Instruments (Far Left): Site instruments are listed. If an instrument is clicked on, then the Instrument Details tab is shown for that instrument. [Add Instrument] adds a new instrument;...

  • Page 49: System Tab

    14.6 System Tab The System tab has multiple sections for site and program configuration: Repeaters (Middle): Some sites may require a separate repeater to reach instruments that are not visible to the base station radio. Prior to installing a repeater, setup the repeater with JMS. Use the [New] or [Edit] button to add or edit a repeater;...
  • Page 50 The [Poll Now] button polls all instruments that have polling enabled. The bottom Radio Status pane may show "Poll Instrument Now", which can be clicked to poll all instruments too. Below the buttons, recent radio events are shown. The information can be used for troubleshooting.

  • Page 51: Troubleshooting

    14.7 Troubleshooting The radio will not initialize: • Check the connection to the "COM Port" setting on the System tab (§13.2 Settings - System Options) of the Settings form. • Check that JMS is set for the correct "COM Port". There are communication errors reported by one or more instruments: •...

  • Page 52: Fresnel Zone

    14.8 Fresnel Zone Radio Frequency (RF) line of sight is required to achieve maximum range with the Spectra radios used with the Jerome 451/651 instruments. RF line of sight differs from visual line of sight as shown in the figures below. The Fresnel Zone is an elliptical volume of space between the two antennas.

  • Page 53: Flow Pump Kit

    The Fresnel Zone is tabulated for 2.4 GHz at different distances. Recommended obstruction should be 20% or less. This can be used as a guide to help determine how high to place your antennas if you are experiencing radio communication problems with the 451/651 instruments.
  • Page 54 INSTALLATION: 1. The flow pump should be mounted a minimum of 6” higher than the “T” fitting. 2. Cut three (3) pieces of 3/8” OD Tubing to the appropriate lengths to be used where indicated in in the diagram below: ▪...

  • Page 55: 16 4-20 Milliamp And Signal Relay Connections

    16 4-20 MILLIAMP AND SIGNAL RELAY CONNECTIONS The 651 provides both a 4-20 mA connection and a signal relay connection on the circuit board. Remove the two screws securing the Circuit Board Cover to access these connections on the circuit board. 4 TO 20 mA SIGNAL RELAY Once the desired connections have been implemented, replace the Circuit Board Cover...
  • Page 56 The 20 mA current level must be set to an H S reading level before the 4-20 mA connection can be used. This value can only be set at the 651, and cannot be set using Jerome Monitor Software (JMS). •...

  • Page 57: Signal Relay

    16.2 Signal Relay The signal relay connection is an electrical switch that can be closed by the 651 when the 651 reads H S levels greater than or equal to the value set in ALRM LVL in the SAMPLE menu on the 651. This level can only be set at the instrument, and cannot be set using JMS.

  • Page 58: Potential Interferences

    Depending on the foreign compounds present, in some cases erroneously high readings may occur. In areas where chlorine gas is present, AMETEK Brookfield recommends the installation of a Jerome Chlorine Filter Kit (P/N Y990-0200). When installed, this filter will remove the chlorine gas from the sample stream so that the Jerome monitoring system can accurately measure levels of Hydrogen Sulfide.
  • Page 59 INSTALLATION of Chlorine or Ammonia Filter Kit: 1. Disconnect the tubing between the 631-X intake and the Vacushield filter from the Vacushield filter. 2. Connect the Chlorine or Ammonia filter between the Vacushield filter and the intake of the 631-X as shown in the pictures above and below. 3.

  • Page 60: Maintenance

    In order to have continuous operation of the Jerome 651 in the field, AMETEK Brookfield offers a free loaner 631-X instrument during the 1-year warranty period or under the maintenance agreement. Please contact Customer Service via phone or e- mail at customerservice.jerome@ametek.com...

  • Page 61: Appendix A: Radio Repeater Setup

    19 APPENDIX A: RADIO REPEATER SETUP For users who have purchased the Radio Repeater Kit (P/N Y990-0278 Nano or P/N Y990-0203 Obsolete Spectra). Contact your AMETEK Brookfield technical sales representative for more information on the Radio Repeater Kit. The Radio Repeater Kit contains the Radio Repeater (pictured below) and the software required to program the Radio Repeater.
  • Page 62 Before the Radio Repeater can be used in the field, it must be programmed using the JMS software; see §13.6 Repeater Setup for details. JMS Hardware Connection Details For Programming: 1. Connect the included Radio Data cable (P/N 200-0182) to the matching connector between the antenna connection and the power connection on the right side of the radio modem.

  • Page 63: Example Nano Radio Network

    To increase radio range, an external 451/651 antenna can be used. The standard 451/651 antenna is replaced with a lightning arrestor that YOU MUST GROUND. The external antenna is mounted above the 451/651 with a cable to the lightning arrestor. To provide additional lightning protection, install a lightning rod above the antenna to protect the system.
  • Page 64 Pay particular attention to the Up Address in this example. If there are no repeaters, then all the radio channels must be the same and there would not be any secondary channels. NANO RADIO NETWORK EXAMPLE Customer Service 800-528-7411 or 602-470-1414 Page 64 of 68...

  • Page 65: Example Spectra Radio Network (Legacy)

    19.2 Example Spectra Radio Network (Legacy) See the example Spectra radio network on the next page. Note, older 451/651 firmware (before V2.00) is required to work with Spectra radios. Spectra and Nano radios will not talk to each other. To extend the distance between the base station and the 451/651s at addresses 5 and 6, the repeater at address 2 is used.
  • Page 66 Pay particular attention to the radio channels in this example. If there are no repeaters, then all the radio channels must be the same and there would not be any secondary channels. SPECTRA RADIO NETWORK EXAMPLE Customer Service 800-528-7411 or 602-470-1414 Page 66 of 68...

  • Page 67: Warranty

    20 WARRANTY AMETEK Brookfield (seller) warrants to buyer that Jerome products (excluding the 631-X sensor) delivered pursuant to this agreement, at the time of delivery, and for a period of one (1) year thereafter, to be free from defects in material or workmanship and shall conform to seller's specifications or such other specifications as seller has agreed to in writing.
  • Page 68 TRADEMARK AND COPYRIGHT PROTECTION ©Copyright 2004-2019, AMETEK Brookfield. All Rights Reserved. Jerome, AMETEK Brookfield, AMETEK and the stylized AMETEK are all registered trademarks of AMETEK. All other trademarks are the property of their respective owners. Microsoft is a registered trademark; Windows is a trademark of Microsoft Corporation.

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