Pentair FLECK 5800 XTR Installer Manual
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Pentair FLECK 5800 XTR Installer Manual

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FLECK
5800 XTR
INSTALLER
MANUAL
WATER PURIFICATION

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Summary of Contents for Pentair FLECK 5800 XTR

  • Page 1 FLECK 5800 XTR INSTALLER MANUAL WATER PURIFICATION...

  • Page 2: Table Of Contents

    Installer manual Fleck 5800 XTR - Table of Contents Table of Contents Generalities ..................Scope of the documentation ............... Release management ................. Manufacturer identifier, product ..............Intended use ....................Abbreviations used ..................Norms......................1.6.1 Applicable norms ....................1.6.2 Available certificates...................
  • Page 3 Installer manual Fleck 5800 XTR - Table of Contents System sizing................... 29 Recommended Injector/DLFC/BLFC-Valve configuration ......29 Sizing a softener (single unit) ..............29 4.2.1 Parameters to be considered ................4.2.2 Determining the required volume of resin ............4.2.3 Resin exchange capacity and capacity of the unit ..........
  • Page 4 Installer manual Fleck 5800 XTR - Table of Contents 6.3.1 Master setting screens ..................6.3.2 Master setting reference chart................6.3.3 Format screen..................... 6.3.4 USB connection for field programming.............. 6.3.5 Valve screen ......................6.3.6 Regeneration screen................... 6.3.7 Relay output screen ....................
  • Page 5 Installer manual Fleck 5800 XTR - Table of Contents Cleaning and maintenance................98 9.4.1 First steps......................9.4.2 Controller motor replacement................9.4.3 Controller replacement ..................100 9.4.4 Power head disassembly/replacement .............. 101 9.4.5 Piston and/or seal and spacer kit and /or brine valve disassembly/ replacement ......................

  • Page 6: Generalities

    Installer manual Fleck 5800 XTR - Generalities Generalities Scope of the documentation The documentation provides the necessary information for appropriate use of the product. It informs the user to ensure efficient execution of the installation, operation or maintenance procedures. The content of this document is based on the information available at the time of publication. The original version of the document was written in English.

  • Page 7: Intended Use

    Installer manual Fleck 5800 XTR - Generalities Intended use The device is intended for domestic applications use only and it is purpose-built for water treatment. Abbreviations used BLFC Brine Line Flow Controller Brine Valve Down Flow DLFC Drain Line Flow Controller...

  • Page 8: Available Certificates

    Installer manual Fleck 5800 XTR - Generalities Meets the following technical standards: • EN 55014-1; • EN 55014-2; • EN 61000-6-1; • EN 61000-6-2; • EN 61000-6-3; • EN 61000-6-4; • EN 61010-1; • EN 61000-3-2; • EN 61000-3-3. 1.6.2 Available certificates •...

  • Page 9: Limitation Of Liability

    Pentair Quality System EMEA products benefit, under specific conditions, from a manufacturer warranty that may be invoked by Pentair’s direct customers. Users should contact the vendor of this product for applicable conditions and in case of a potential warranty claim.

  • Page 10: Scan & Service Application

    Installer manual Fleck 5800 XTR - Generalities 1.10 Scan & Service application Scan & Service mobile application is the ideal support for the maintenance person in his daily business. A simple scan of an identification (ID) label (1) present on the valve with a smartphone gives an instantaneously access to all updated information related to the product, such as: •...

  • Page 11: Safety

    Installer manual Fleck 5800 XTR - Safety Safety Safety pictograms definition DANGER This combination of symbol and keyword indicates an imminently hazardous situation that will result in serious or fatal injury if not avoided. WARNING This combination of symbol and keyword indicates a potentially hazardous situation that can result in serious or fatal injury if not avoided.

  • Page 12: Serial Label Location

    Installer manual Fleck 5800 XTR - Safety Serial label location Model Part number Electrical rating Serial number Production date Production order Mandatory Ensure that the serial label and the safety labels on the device are completely legible and clean ! If necessary, replace them with new labels in the same positions.

  • Page 13: Material

    Installer manual Fleck 5800 XTR - Safety 2.3.2 Material The following points must be observed to ensure proper operation of the system and the safety of user: • be careful of high voltages present on the transformer (100 – 240 V);...

  • Page 14: Description

    Installer manual Fleck 5800 XTR - Description Description Technical specifications Design specifications/ratings Valve body Fiber-reinforced polymer Rubber components EP/EPDM/silicone Valve material certification DM174, ACS, EC Weight (valve with controller) 2 kg (max) Recommended operating pressure 1.4 - 8.6 bar Maximum inlet pressure 8.6 bar...
  • Page 15 Installer manual Fleck 5800 XTR - Description Power supply 100 to 240 VAC, 50/60 Hz, 0.8 A, Class II Transient overvoltages Within the limits of category II Pollution Degree Temporary overvoltages must be limited in duration and in frequency. Environmental conditions • Indoor use only;...

  • Page 16: Performance Flow Rate Characteristics

    Installer manual Fleck 5800 XTR - Description Performance flow rate characteristics The graph shows the pressure drop created by the valve itself at different flow rates. It allows predetermining the maximum flow rate going through the valve depending on the system settings (inlet pressure etc).

  • Page 17: Outline Drawing

    Installer manual Fleck 5800 XTR - Description Outline drawing Ref. MKT-IM-006 / E - 12.11.2019 17 / 126...

  • Page 18: Components Description And Location

    Installer manual Fleck 5800 XTR - Description Components description and location Controller Touch screen Brine line Injector block Drain line Outlet Mixing device Inlet Meter Piston Brine valve 18 / 126 Ref. MKT-IM-006 / E - 12.11.2019...

  • Page 19: System Regeneration Cycle

    Installer manual Fleck 5800 XTR - Description System regeneration cycle Info This valve allows to do filtration, down flow and up flow regenerations. 3.5.1 Downflow regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads by sodium ions.
  • Page 20 Installer manual Fleck 5800 XTR - Description SERVICE NORMAL USE BACKWASH Outlet Inlet Outlet Inlet Drain Valve Valve BRINE DRAW & SLOW RINSE RAPID RINSE Outlet Inlet Outlet Inlet Drain Drain Valve Valve From brine tank SERVICE BRINE TANK REFILL...

  • Page 21: Upflow Regeneration Cycle (5-Cycles Operation)

    Installer manual Fleck 5800 XTR - Description 3.5.2 Upflow regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads against sodium ions.
  • Page 22 Installer manual Fleck 5800 XTR - Description SERVICE NORMAL USE BRINE DRAW & SLOW RINSE Outlet Inlet Outlet Inlet Drain Valve Valve From brine tank BACKWASH RAPID RINSE Outlet Inlet Outlet Inlet Drain Drain Valve Valve SERVICE BRINE REFILL NORMAL USE...

  • Page 23: Variable Refill/Brining Regeneration Cycle (5-Cycles Operation)

    Installer manual Fleck 5800 XTR - Description 3.5.3 Variable Refill/Brining regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads against sodium ions.
  • Page 24 Installer manual Fleck 5800 XTR - Description SERVICE NORMAL USE BRINE REFIL Outlet Outlet Inlet Inlet Valve Valve To brine tank SERVICE BRINE DRAW & SLOW RINSE Outlet Inlet Outlet Inlet Drain Valve Valve From brine tank BACKWASH RAPID RINSE...

  • Page 25: Filter Cycle (3-Cycles Operation)

    Installer manual Fleck 5800 XTR - Description 3.5.4 Filter cycle (3-cycles operation) Service — normal use Untreated water is directed down through the filter media and up through the riser tube. The impurities are retained by the media. The water is filtered as it passes through the media.
  • Page 26 Installer manual Fleck 5800 XTR - Description SERVICE NORMAL USE BACKWASH Outlet Inlet Outlet Inlet Drain Valve Valve SERVICE RAPID RINSE NORMAL USE Outlet Inlet Outlet Inlet Drain Valve Valve 26 / 126 Ref. MKT-IM-006 / E - 12.11.2019...

  • Page 27: Configurations For Downflow Softener, Upflow Softener And Filter

    Installer manual Fleck 5800 XTR - Description Configurations for downflow softener, upflow softener and filter 3.6.1 Downflow The valve is mounted with the DF piston kit, part number BR61837. The injector is in the upper hole and the plug in the lower hole.

  • Page 28: Options Available On The Valve

    Installer manual Fleck 5800 XTR - Description Options available on the valve Mixing device The valve can be equipped with a mixing device (1) whose function is to regulate the hardness of the water at the outlet. The mixing can be set from 0% to 50% of hard water (i.e. 0 turn = 0% of hard water with 100% of treated water and 1-½ turn = 50% of hard water with 50% of treated...

  • Page 29: System Sizing

    Installer manual Fleck 5800 XTR - System sizing System sizing Recommended Injector/DLFC/BLFC-Valve configuration Brine Tank Resin Injector DLFC BLFC syst. Diameter volume [in] Color Color [gpm] DF [gpm] UF [gpm] 5800/ 0000 Black 0.125 0.125 1650 5 - 7 Brown...

  • Page 30: Determining The Required Volume Of Resin

    Installer manual Fleck 5800 XTR - System sizing Depending on the inlet water hardness, the service velocity for standard softening must be between: Service velocity Inlet water hardness °f °dH [bed volume per hour] [mg/l as CaCO °TH 8 - 40 <350...

  • Page 31: Resin Exchange Capacity And Capacity Of The Unit

    Installer manual Fleck 5800 XTR - System sizing = Fs × BV with: service max service : service flow rate [m service max : service velocity [BV/h] service BV: bed volume of resin [m Knowing this required volume of resin, it is possible now to determine the needed tank. Note that at least a third of the total volume of the tank must be kept as free space so that the bed expansion during backwash is sufficient to ensure correct cleaning of the resin.

  • Page 32: Valve Configuration

    Installer manual Fleck 5800 XTR - System sizing Salt amount Corresponding resin °f.m °dH.m [g/L exchange capacity in [g/L [per L [per L resin resin resin resin as CaCO 53.8 5.38 3.01 55.5 5.55 58.5 5.85 3.27 62.7 6.27 66.9 6.69...

  • Page 33: Cycle Time Calculation

    Installer manual Fleck 5800 XTR - System sizing regeneration of the unit. From this data, determine the required backwash flow rate as well as the brine draw and slow rinse flow rate. In most cases, the fast rinse flow rate will be the same as the backwash flow rate, however for certain valve types the fast rinse flow rate will be the same as the service flow rate.
  • Page 34 Installer manual Fleck 5800 XTR - System sizing • the resin volume previously determined; • the salt amount used per regeneration; • the volume of water to use for backwash, brine draw, slow rinse and fast rinse. To calculate the backwash duration: = (N ×...

  • Page 35: Salt Amount Definition

    Installer manual Fleck 5800 XTR - System sizing To calculate fast rinse duration: The fast rinse is aimed at eliminating an excess of salt in the resin bed and also recompacting the resin in the tank. Depending on the valve type, the fast rinse flow rate is controlled by the DLFC or it has about the same flow rate as in service.

  • Page 36: 1650 Injectors

    Installer manual Fleck 5800 XTR - System sizing 4.4.1 1650 injectors INJECTOR 000 Total Rinse Draw Inlet pressure [bar] INJECTOR 00 Total Rinse Draw Inlet pressure [bar] INJECTOR 0 Total Rinse Draw Inlet pressure [bar] 36 / 126 Ref. MKT-IM-006 / E - 12.11.2019...
  • Page 37 Installer manual Fleck 5800 XTR - System sizing INJECTOR 1 Total Rinse Draw Inlet pressure [bar] INJECTOR 2 Total Rinse Draw Inlet pressure [bar] INJECTOR 3 Total Rinse Draw Inlet pressure [bar] Ref. MKT-IM-006 / E - 12.11.2019 37 / 126...

  • Page 38: Installation

    Installer manual Fleck 5800 XTR - Installation Installation CAUTION Risk of injury due to electrical shock or pressurized elements ! It is strictly forbidden for not qualified personal, to accede to system’s internal parts to perform any kind of technical action.

  • Page 39: Water

    Installer manual Fleck 5800 XTR - Installation • keep the media tank in an upright position. Do not turn on its side, upside down, or drop it. Turning the tank upside down may cause media to enter the valve or might clog the upper screen;...

  • Page 40: Mechanical

    Installer manual Fleck 5800 XTR - Installation 5.3.4 Mechanical Caution - material Risk of damage due to wrong lubricant use ! Do not use petroleum-based lubricants such as Vaseline, oils, or hydrocarbon- basedlubricants. Do not use silicon grease. ® Use only P-80 Emulsion lubricant (water based lubricant) !

  • Page 41: Valve Connection To Piping

    Installer manual Fleck 5800 XTR - Installation • be sure all soldered pipes are fully cooled before attaching plastic valve to the plumbing. Valve connection to piping The connections should be hand tightened using PTFE (plumber’s tape) on the threads if using the threaded connection type.
  • Page 42 Installer manual Fleck 5800 XTR - Installation • failure to provide enough vertical compensation may lead to different kinds of damage, either on the valve thread which is connected to the tank, or on the female thread connection of the tank.

  • Page 43: Block Diagram And Configuration Example

    Installer manual Fleck 5800 XTR - Installation Block diagram and configuration example Block diagram Pressure gauge Main inlet User’s line Check valve to prevent water harm Filter cartridge By-pass Pressure regulator Meter Suggested options Mixing device Can be integrated in the...

  • Page 44: Regeneration Flows

    Installer manual Fleck 5800 XTR - Installation Regeneration flows Softener Metered Immediate: Measures water usage and regenerates the system as soon as the calculated system capacity is depleted. The control calculates the system capacity by dividing the unit capacity by the feed water hardness.

  • Page 45: Electrical Connections

    Installer manual Fleck 5800 XTR - Installation Electrical connections Remote lock and start Motor Meter 12 VDC 12 VDC Relay auxiliary 1 Relay auxiliary 2 Ref. MKT-IM-006 / E - 12.11.2019 45 / 126...

  • Page 46: Bypassing

    Installer manual Fleck 5800 XTR - Installation Bypassing A bypass valve system should be installed on all water conditioning systems. Bypass valves isolate the softener from the water system and allow unconditioned water to be used. Service or routine maintenance procedures may also require that the system is bypassed.
  • Page 47 Installer manual Fleck 5800 XTR - Installation Caution - material Risk of damage due to over-force ! The drain line plastic elbow must always be hand-tighten without using the elbow as a lever. The drain plastic elbow is not designed to support the weight of the tube. The tube has to have its own support.

  • Page 48: Overflow Line Connection

    Installer manual Fleck 5800 XTR - Installation Air gap Drain 5.11 Overflow line connection In the event of a malfunction, the brine tank overflow fitting will direct “overflow” to the drain instead of spilling on the floor. This fitting should be on the side of the brine tank. Most brine tank manufacturers feature a pre-drilled hole for the tank overflow connector.

  • Page 49: Brine Line Connection

    Installer manual Fleck 5800 XTR - Installation 5.12 Brine line connection Mandatory The brine line must be built with 3/8'' semi rigid piping ! Caution - material Risk of malfunction due to the use of wrong equipment ! Flexible and semi-flexible hoses may shrink because of the vacuum during brine draw.

  • Page 50: Programming

    Installer manual Fleck 5800 XTR - Programming Programming Home screen Water Treatment 12:01 am m³ treatment tank refill backwash rapid rinse draw Info If no button is pushed for five minutes, the screen will enter a power save mode. The unit will continue to operate, but the screen will be blank. Touch anywhere on the screen to exit power save mode.
  • Page 51 Installer manual Fleck 5800 XTR - Programming Info On metered units, the "Treatment" step on the regeneration cycle wheel will flash when water is flowing through the unit. Rapid Rinse • Water flows from the top of the vessel to the bottom of the vessel to rinse the media.
  • Page 52 Installer manual Fleck 5800 XTR - Programming Error log • Press to show error list with date and time. Advance • This arrow allows you to advance through cycle steps during a regeneration. Reset • Displayed in the diagnostics screen by pushing on totalizer...

  • Page 53: Touchscreen Controller Quick Start

    Installer manual Fleck 5800 XTR - Programming Touchscreen controller quick start Info Press on any quick start screen to reset the screen back to its default settings, excepted on the "Assistance interval" screen. Steps Assistance name screen [}Page 56] and Assistance phone screen [}Page 56] are optional and are not required to start the system.
  • Page 54 Installer manual Fleck 5800 XTR - Programming Screen name Parameters Values Notes Format, Interval Month based: 1 - 60 Set to automatically display the assistance Assistance screen after a certain number of months or Regen based: 5 - interval regenerations.  2000 Day and time...

  • Page 55: Format Screen

    Installer manual Fleck 5800 XTR - Programming 6.2.2 Format screen After plugging in the unit for the first time, the format screen is displayed. Info Happens until Assistance Name is set. Format english language units metric hardness units mg/L Press the language button and use the arrows  ...

  • Page 56: Assistance Name Screen

    Installer manual Fleck 5800 XTR - Programming 6.2.3 Assistance name screen Assistance/Mainten. Name Using the keypad, type the name of the water treatment professional or company that the homeowner may call for system service (optional). To enter a letter using the keypad, quickly press the keypad button the number of times that correspond with the position of the correct letter on the button.

  • Page 57: Assistance Interval Screen

    Installer manual Fleck 5800 XTR - Programming 6.2.5 Assistance interval screen Assistance/Mainten. Interval month interval based month Use the assistance interval screen to set the interval in which the homeowner will need to call a water treatment professional or company for system service (optional). The assistance interval can be based on a set number of months (month based) or a number of regenerations (regen based).

  • Page 58: Day And Time Screen

    Installer manual Fleck 5800 XTR - Programming 6.2.6 Day and time screen On the home screen, the flashing Day and Time button indicates that the day of the week and time need to be set. If the date and time are incorrect, press the Day and Time button to update to the correct day and time.

  • Page 59: User Assistance Screen

    Installer manual Fleck 5800 XTR - Programming 6.2.7 User assistance screen The assistance screen displays the name and phone number that the homeowner may call for service of the unit. From the master settings or home screens, press the assistance button to access the user assistance screen.

  • Page 60: Settings Screen

    Installer manual Fleck 5800 XTR - Programming 6.2.8 Settings screen The settings screen allows you to change basic controller settings including time of regeneration and water hardness. These settings improve the operational efficiency of the system and can be adjusted independently from other controller settings without needing to enter master settings.

  • Page 61: Master Setting Programming

    Installer manual Fleck 5800 XTR - Programming Brightness: • Displays the brightness screen, which allows you to adjust the backlight brightness of the controller screen. Master setting programming Info If a regeneration is scheduled to occur while in master settings, the scheduled regeneration will start as soon as exiting the master setting.
  • Page 62 Installer manual Fleck 5800 XTR - Programming Password 1201 Enter the master settings password 1201 and press  to continue to the master settings screen, or press  to return to the home screen. Master Settings format relay valve meter settings regen review While in the master settings screens, press ...

  • Page 63: Master Setting Reference Chart

    Installer manual Fleck 5800 XTR - Programming Press the screen navigation arrow at the top right of the screen to navigate to the secondary master settings screen. Master Settings water saver regen. cl generation/ remote regen. low salt water saver regen.: Set a low water usage regeneration.
  • Page 64 Installer manual Fleck 5800 XTR - Programming Screen name Parameters Values Notes Format, Free-form A - Z and space Name of service provider to display when Assistance text viewing the assistance screen. 24 character name limit. Format, Free-form 0 - 9 and space...
  • Page 65 Installer manual Fleck 5800 XTR - Programming Screen name Parameters Values Notes Valve Capacity 1 to 999 999 grams Only required on softener metered systems to calculate treated water capacity and 1 to 9 999 999 grains/ reserve. Represents total system capacity degrees between regenerations.
  • Page 66 Installer manual Fleck 5800 XTR - Programming Screen name Parameters Values Notes Regeneration Regeneration Downflow Cycle steps on the home screen and during flow regeneration will change to reflect the cycle Downflow 2x BW steps and order in the selected regeneration Upflow flow.
  • Page 67 Installer manual Fleck 5800 XTR - Programming Screen name Parameters Values Notes Meter Meter type 0.75" paddle Only available when meter regeneration type is selected. 0.75" turbine Select the type of meter installed with the 1.00" paddle system. A generic option is available if the 1.25"...

  • Page 68: Format Screen

    Installer manual Fleck 5800 XTR - Programming Screen name Parameters Values Notes Cl generation Cl generation This parameter will not be available for filter regeneration types. Low salt Low salt On the valves of series 5800, cl generation/ Low salt detect.

  • Page 69: Usb Connection For Field Programming

    Installer manual Fleck 5800 XTR - Programming Info Hardness units are adjustable only if metric units are selected. Degree hardness units are converted to ppm upon input. Degree inputs may be rounded up or down to the nearest ppm equivalent.

  • Page 70: Valve Screen

    Installer manual Fleck 5800 XTR - Programming 6.3.5 Valve screen From the main master settings screen press the valve button to display the valve screen. Valve system valve 5800 regen type time clock system: Displays the system type. Type 4 (single system) is currently the only available selection.
  • Page 71 Installer manual Fleck 5800 XTR - Programming 6.3.5.2 Softener metered immediate Valve media volume salt dosage 0.500 blfc size media volume: Adjust the volume of resin. salt dosage: Adjust the salt dosage. blfc size: Adjust the BLFC size. Press to save and pass to the next screen or press to return to the master settings screen without saving.
  • Page 72 Installer manual Fleck 5800 XTR - Programming Valve day override/ time-driven regen. time 02:00 am day override/time-driven: Adjust the day override. regen. time: Adjust the regeneration time. Press to save and return to the master settings screen or press to return to the master settings screen without saving.
  • Page 73 Installer manual Fleck 5800 XTR - Programming capacity: Adjust the system capacity. hardness: Adjust the inlet water hardness. sensor sensitivity: Option not available. Press to save and pass to the next screen or press to return to the master settings screen without saving.

  • Page 74: Regeneration Screen

    Installer manual Fleck 5800 XTR - Programming Valve fixed volume fixed volume: Adjust the reserve volume. Press to save and return to the master settings screen or press to return to the master settings screen without saving. 6.3.5.4 Filter metered immediate or delayed...
  • Page 75 Installer manual Fleck 5800 XTR - Programming Regeneration regen flow downflow regen flow: Contains settings for the type of regenerant flow to be used in the valve. Changes to this setting affects the cycle steps displayed in the regeneration cycle wheel on the home screen.
  • Page 76 Installer manual Fleck 5800 XTR - Programming Regeneration regen. flow direction changed verify that the valve has the correct piston Regeneration changing parameters requires relay setting review 6.3.6.1 Upflow, downflow, downflow 2x backwash, filter, variable refill/brining Regeneration step step # n°...

  • Page 77: Relay Output Screen

    Installer manual Fleck 5800 XTR - Programming Regeneration modify By pressing new, the controller let define all regeneration steps. Regeneration step step # n° name time n° 10 m step # n°: Step type (pause, backwash, draw, rapid rinse, tank refill).
  • Page 78 Installer manual Fleck 5800 XTR - Programming Relay Output alarm auxiliary 1 based auxiliary 2 auxiliary 1/auxiliary 2: Contains settings for programming up to two auxiliary relay outputs. There are four types of signals that can be programmed: alarm based: The relay will turn on when the specified alarm condition (or any alarm condition) is met.
  • Page 79 Installer manual Fleck 5800 XTR - Programming valve failure: Turns the relay ON if the valve has a failure. need service/mainten. req’d: Turns the relay ON when the interval between services is reached. Press to save and to pass to the second relay settings screen if present, or press to return to the master settings screen without saving.

  • Page 80: Meter Screen

    Installer manual Fleck 5800 XTR - Programming 6.3.7.3 Time Based Aux. #: Time Based start time 1 end time 1 start time #: Time the relay will turn ON from the start of a regeneration cycle. end time #: Time the relay will turn OFF from the start of a regeneration cycle.

  • Page 81: Settings Review

    Installer manual Fleck 5800 XTR - Programming Info Not available with the timeclock regeneration type. Meter meter type 0.75 turbine generic emerg. regen meter type: Contains settings for the type of meter installed with the system. The standard setting are: •...

  • Page 82: Water Saver Regen Screen

    Installer manual Fleck 5800 XTR - Programming 6.3.10 Water Saver Regen screen From the secondary master settings screen press the water saver regen. button to display the water saver regen. screen. Water Saver Regen water saver regen. water saver regen.: Set to off. When activated, the backwash duration is reduced by 50% and the fat rinse duration is reduced by 66%, classic regeneration happening still at the programmed regeneration frequency (1-25 regenerations).

  • Page 83: Chlorine Generation Screen

    Installer manual Fleck 5800 XTR - Programming 6.3.12 Chlorine generation screen From the secondary master settings screen press the cl generation/low salt button to display the chlorine generation screen. Info Cl generation/low salt will not be available for filter metered, immediate or delayed regeneration type.

  • Page 84: Diagnostics

    Installer manual Fleck 5800 XTR - Programming Press to save all programmed master settings parameters to non-factory settings. At any point, the controller can be reset to these saved custom settings (see Error log [}Page 85]). Press to return to the master settings screen without saving.

  • Page 85: Error Log

    Installer manual Fleck 5800 XTR - Programming Parameter Description Reserve (only Displays the reserve volume based on the reserve type selected under master available for settings. softener meter delayed regeneration type) Software Version Displays the software version installed on the controller.
  • Page 86 Installer manual Fleck 5800 XTR - Programming Reset factory non-factory Press the factory button to reset all controller parameters to their factory defaults, or press the non-factory button to reset controller parameters to previously saved custom settings (see Non- factory setting [}Page 83]).

  • Page 87: Commissioning

    Installer manual Fleck 5800 XTR - Commissioning Commissioning Info This chapter is available for standard regeneration flows. Contact your supplier if the actual regeneration is not standard and if you need assistance. Water filling, draining and waterproofness inspection 1. With the bypass still in bypass position (inlet and outlet of the valve closed), plug in the XTR controller to the power source.

  • Page 88: Sanitization

    Installer manual Fleck 5800 XTR - Commissioning The system is ready and in service. Sanitization 7.2.1 Disinfection of water softeners The materials of construction of the modern water softener will not support bacterial growth, nor will these materials contaminate a water supply. In addition, during normal use, a softener may become polluted with organic matter, or in some cases with bacteria from the water supply.

  • Page 89: Electro Chlorination

    Installer manual Fleck 5800 XTR - Commissioning 7.2.3 Electro chlorination Valves or systems already equipped with an electrochlorinator device or system will be sanitized during the brine draw phase. Ref. MKT-IM-006 / E - 12.11.2019 89 / 126...

  • Page 90: Operation

    Installer manual Fleck 5800 XTR - Operation Operation Display during operation Water Treatment m³ 12:01 am treatment tank refill backwash rapid rinse draw Display during regeneration Regeneration 48 m 34 s treatment tank refill backwash rapid rinse draw During regeneration, the regeneration cycle wheel shows the regeneration step the valve is advancing to, or has reached (green), and the time remaining in that step (1).

  • Page 91: Operation During A Power Failure

    Installer manual Fleck 5800 XTR - Operation Regeneration at regen. time Press now to begin a regeneration immediately, or press at regen. time to queue the regeneration for the programmed regeneration time (2:00 AM default for softeners, 12:00 AM default for filters).

  • Page 92: Remote Lockout

    Installer manual Fleck 5800 XTR - Operation Remote lockout If a remote switch is installed, the controller will not allow the system to go into regeneration until the regeneration lockout input signal to the controller is cleared. This requires opening the contact closure to clear the lockout condition.

  • Page 93: Maintenance

    Installer manual Fleck 5800 XTR - Maintenance Maintenance Mandatory Cleaning, maintenance and service operation shall take place at regular intervals and must be done by qualified personnel only in order to guarantee the proper functioning of the complete system. Report mainteance done in the Maintenance chapter of the User Guide document.

  • Page 94: Regeneration Test

    Installer manual Fleck 5800 XTR - Maintenance 9.1.3 Regeneration test 9.1.3.1 Valve used for softening 1. Check condition of brine tank and any associated equipment. 2. Check salt level in brine tank. 3. Initiate regeneration test. ð Check brine draw during brine draw stage.

  • Page 95: Recommended Maintenance Plan

    Installer manual Fleck 5800 XTR - Maintenance Recommended maintenance plan 9.2.1 Valve used for softening Items 1 year 2 year 3 year 4 year 5 year Injector & filter Clean Clean Clean Clean Clean/ replace if necessary BLFC*** Clean Clean...
  • Page 96 Installer manual Fleck 5800 XTR - Maintenance Items 1 year 2 year 3 year 4 year 5 year Valve Check Check Check Check Check watertightness Valve to piping Check Check Check Check Check watertightness * Wear parts - durability strongly affected by raw water quality and regeneration frequency.

  • Page 97: Valve Used For Filtration

    Installer manual Fleck 5800 XTR - Maintenance 9.2.2 Valve used for filtration Items 1 year 2 year 3 year 4 year 5 year Bypass (if Clean Clean Clean Clean Clean/replace present, if necessary contains Orings***) Piston* -**** -**** Replace -**** -**** Seals &...

  • Page 98: Recommendations

    Installer manual Fleck 5800 XTR - Maintenance Recommendations 9.3.1 Use original spare parts Caution - material Risk of damage due to use of non-genuine spare parts ! To ensure correct operation and safety of the device, only use original spare parts and accessories recommended by the manufacturer.

  • Page 99: Controller Motor Replacement

    Installer manual Fleck 5800 XTR - Maintenance 9.4.2 Controller motor replacement 1. Remove the controller, see Controller replacement [}Page 100]. 2. Disconnect the optical sensor (3). 3. Disconnect the motor. 4. Open the motor clips (1) and pull out the old motor (2).

  • Page 100: Controller Replacement

    Installer manual Fleck 5800 XTR - Maintenance 9.4.3 Controller replacement 1. Press the cover clips (2) on each side and open the cover (1). 2. Press the board clips (3) and release the controller (4). 3. Disconnect the old controller.

  • Page 101: Power Head Disassembly/Replacement

    Installer manual Fleck 5800 XTR - Maintenance 9.4.4 Power head disassembly/replacement 1. Remove the controller, see Controller replacement [}Page 100]. 2. Using a 6 mm wrench or flat screwdriver, unscrew (2). 3. Using a 8 mm wrench or flat screwdriver, unscrew (1).

  • Page 102: Piston And/Or Seal And Spacer Kit And /Or Brine Valve Disassembly/ Replacement

    4. Remove the brine valve (7). 5. Change the piston (3) and the seals & spacers cartridge (5). Mandatory Pentair recommends always to change piston and seals & spacers simultaneously ! Info The larger spacer (6) is the lower part of the seals & spacers cartridge.
  • Page 103 Installer manual Fleck 5800 XTR - Maintenance Ref. MKT-IM-006 / E - 12.11.2019 103 / 126...

  • Page 104: Injector Cleaning

    Installer manual Fleck 5800 XTR - Maintenance 9.4.6 Injector cleaning 1. Remove the screws (4). 2. Remove the cap injector (3). 3. Remove the seal (5) taking note of its position. Info Depending of configuration, the position of the seal can be different as shown.

  • Page 105: Blfc Cleaning

    Installer manual Fleck 5800 XTR - Maintenance 9.4.7 BLFC cleaning 1. Using a wrench, remove the BLFC holder (1). 2. Using pliers, remove the grid (4) from BLFC holder (1). 3. Remove the BLFC (3) from the grid (4). 4. Clean with a terry cloth.or change the BLFC (3) and the seal (2).

  • Page 106: Dlfc Cleaning

    Installer manual Fleck 5800 XTR - Maintenance 9.4.8 DLFC cleaning 1. Remove the DLFC clip (1). 2. Remove the DLFC holder (3). 3. Using a flat screwdriver, remove the DLFC (2) from DLFC holder (3). 4. Clean or change the DLFC (2).

  • Page 107: Optical Sensor Replacement

    Installer manual Fleck 5800 XTR - Maintenance 9.4.9 Optical sensor replacement 1. Remove the controller, see Controller replacement [}Page 100]. 2. Disconnect the wire from the motor to the optical sensor (4). 3. Release the optical sensor support (1) by pushing it back and up as shown.

  • Page 108: Encoding Wheel Cleaning

    Installer manual Fleck 5800 XTR - Maintenance 9.4.10 Encoding wheel cleaning 1. Remove the controller, see Controller replacement [}Page 100]. 2. With a small brush, clean the encoding wheel (1). 3. Reverse above procedure steps to rebuild. 108 / 126...

  • Page 109: Valve On Tank Assembly

    Installer manual Fleck 5800 XTR - Maintenance 9.4.11 Valve on tank assembly 1. Lubricate the seals with approved silicone grease. 2. Spin the valve (1) onto the tank (2), ensuring the threads are not cross-threaded. 3. Rotate the valve (1) clockwise and freely, without using force until it comes to a stop.

  • Page 110: Troubleshooting

    Installer manual Fleck 5800 XTR - Troubleshooting Troubleshooting Problem Cause Solution Water softener fails to Cord plugged into intermittent or Connect to constant power regenerate automatically. switched off power source. source. Disconnected/faulty meter cable. Reconnect/replace cable. Defective power cord. Replace cord.
  • Page 111 Installer manual Fleck 5800 XTR - Troubleshooting Problem Cause Solution Loss of water pressure. Scaling/Fouling of inlet pipe. Clean or replace pipeline. Pretreat to prevent. Fouled resin. Clean the resin. Pretreat to prevent. Improper backwash. Too many resin fines and/or sediment.

  • Page 112: Error Detection

    Installer manual Fleck 5800 XTR - Troubleshooting 10.1 Error detection If an error in valve or controller function occurs, an alarm will sound and the home screen will display the error alert button and the alarm button Water Treatment 12:01 am...
  • Page 113 Installer manual Fleck 5800 XTR - Troubleshooting Error screen Cause Reset and recovery display Flow meter error No flow has been Error will clear when a flow pulse is detected. Check detected for 7 days. to ensure meter cable is properly installed and meter No flow detected spins freely.

  • Page 114: Spare Parts And Options

    Installer manual Fleck 5800 XTR - Spare parts and options Spare parts and options 11.1 Valve parts list Item Part number Description Packaging quantity 18261SP Screw, hex washer head, #10-24 x 0.81" BR61837 Piston and seal kit assembly, downflow 5800 BR61838 Piston and seal kit assembly, upflow 5800...
  • Page 115 Installer manual Fleck 5800 XTR - Spare parts and options Item Part number Description Packaging quantity 18332-0.50 BLFC, 0.50 gpm, 5000/5600/9000 18332-1 BLFC, 1.00 gpm, 5000/5600/9000 18272-000SP Injector assembly, 1610, #000, brown 18272-00SP Injector assembly, 1610, #00, violet 18272-0SP Injector assembly, 1610, #0, red...

  • Page 116: Power Head Parts List

    Installer manual Fleck 5800 XTR - Spare parts and options Item Part number Description Packaging quantity 24078-5 DFLC, plastic, 5.0 gpm & hose barb bent 24078-6 DFLC, plastic, 6.0 gpm & hose barb bent 24078-7 DFLC, plastic, 7.0 gpm& hose barb bent 26147-8 DFLC, 1"...

  • Page 117: Safety Brine Valves List

    Installer manual Fleck 5800 XTR - Spare parts and options Item Part number Description Packaging quantity 43291 Transformer 12V UL 44162 Transformer, international, 12 V UL 1235373 Optical sensor BR61836 Panel gear assembly 43715 Cover, lower BR61835 Motor assembly 11.3 Safety brine valves list...

  • Page 118: Safety Brine Valves Parts List

    Installer manual Fleck 5800 XTR - Spare parts and options 11.4 Safety brine valves parts list Item Part number Description Packaging quantity 60014SP Safety brine assy, 2310 26746 Elbow assy, safety brine valve 11183-01SP O-ring 19625SP Brine Valve 1650 plastic nut assy...

  • Page 119: Bypass Valve Assembly List

    Installer manual Fleck 5800 XTR - Spare parts and options 11.5 Bypass valve assembly list 11.5.1 Plastic bypass (no yoke) Item Part number Description Packaging quantity BU26054 Bypass plastic 13314SP Screw, slot ind, hex, 8-18 x 0.60" 13255SP Clip mounting...

  • Page 120: 1" Bsp Female Stainless Steel Bypass

    Installer manual Fleck 5800 XTR - Spare parts and options 11.5.2 1" BSP female stainless steel bypass Item Part number Description Packaging quantity BU28502 Bypass Stainless Steel 1" BSP 120 / 126 Ref. MKT-IM-006 / E - 12.11.2019...

  • Page 121: Distribution Systems Parts List

    Installer manual Fleck 5800 XTR - Spare parts and options Item Part number Description Packaging quantity 13386SP Screw Hex Hd Mach 1/4-20 X 1 Or Slot Hex 24419-10SP Bypass handle red 15727 Screw, Hex washer head 10-24 x 0.5" 13604-01 Label bypass standard BU11978 Cover bypass, Top...

  • Page 122: Air Checks List

    Installer manual Fleck 5800 XTR - Spare parts and options Item Part number Description Packaging quantity 25639 Distributor assy, 1” high capacity HW 1m88 BU28648 Distributor tube, 1” - 1 m 85 (ACS) BU28650 Distributor tube, 1” - 1 m 06 (ACS) BU28507 Distributor tube, 1”...

  • Page 123: Meters Parts List

    Installer manual Fleck 5800 XTR - Spare parts and options 11.8 Meters parts list Item Part number Description Packaging quantity 60626-01 Meter turbine assembly ¾" SXT BR19791-01 Meter cable turbine assembly 19797 Meter turbine assembly 5800 19569SP Clip 13314SP Screw...

  • Page 124: Ce Compliance Parts List

    Installer manual Fleck 5800 XTR - Spare parts and options Item Part number Description Packaging quantity 12473SP Screw, Hex Washer, 10-24 x 5/8 17798 Screw 19121-01 Meter Cable assembly, STX, Paddle 14716-01 Meter, Cap assembly, NT 13847SP O-ring, -137, Standard, Meter 13509SP...

  • Page 125: Disposal

    This will help to reduce the impact on the environment, health, safety and help to promote recycling. Pentair do not collect used product for recycling. Contact your local recycling center for more information.
  • Page 126 www.pentairaquaeurope.com...

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