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Physio Control LIFEPAK 15 V4 Work Instructions
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Physio Control LIFEPAK 15 V4 Work Instructions

Co2 upgrade
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Title
Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade
Doc Type
Service Process Document
Doc State
Released
Reference Product
DMR:
This document is electronically signed in the Physio-Control, Inc. Product Lifecycle Management (PLM) System. Approvals can be
obtained from the PLM system which displays the selected approvers, their approval roles, and approval dates.
PROPRIETARY AND CONFIDENTIAL DOCUMENT FOR PHYSIO-CONTROL, INC. USE ONLY. This document is property of Physio-
Control and may not be used, reproduced, published or disclosed to others without authorization from Physio-Control.
Attachments (Optional):
Initial release.
7000743_A.doc
3313182
Change Description
Doc ID
3333964
State Date
Owner
Qty
Page
1 of 38
Doc Rev
A
3/22/2018
Pages
Page Sequencing
Corporate

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Summary of Contents for Physio Control LIFEPAK 15 V4

  • Page 1 Title Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Page 1 of 38 Doc Type Service Process Document Doc ID 3333964 Doc Rev Doc State Released State Date 3/22/2018 Reference Product DMR: 3313182 This document is electronically signed in the Physio-Control, Inc. Product Lifecycle Management (PLM) System. Approvals can be obtained from the PLM system which displays the selected approvers, their approval roles, and approval dates.
  • Page 2 As a prerequisite, only personnel that have completed LIFEPAK 15 V4 monitor/defibrillator repair training are allowed to perform this upgrade on a LIFEPAK 15 V4 device. An individual will be considered fully trained when they meet the prerequisite, and read and understand of this document in the Quality Management System (QMS).
  • Page 3 Title Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Page 3 of 38 Doc Type Service Process Document Doc ID 3333964 Doc Rev Doc State Released State Date 3/22/2018 Reference Product DMR: 3313182 LIFEPAK 15 Service Manual, CD 3316924 (V4) Work Instructions –...
  • Page 4 4 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 1. Verify the Device Serial Number Verify that the device’s serial number label matches the serial number listed in the upgrade kit documentation.
  • Page 5 5 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 4. Disassembling the Case If applicable, remove carrying case. Remove all cables and patient connections, and then remove the batteries.
  • Page 6 6 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 4. Disassembling the Case (continued) Remove Screws (7 places) Lay the defibrillator face down on a protective surface to prevent damage, and then remove the 14 case screws (21300-000777).
  • Page 7 7 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 4. Disassembling the Case (continued) Disconnect the P2 system/interface flex cable connector (W04) from the system PCB in the rear case.
  • Page 8 8 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 4. Disassembling the Case (continued) DANGER SHOCK HAZARD: Lethal voltages may be present even without operator action. Always discharge the energy storage capacitor prior to servicing.
  • Page 9 9 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard Remove CO2 5. Removing the Parameter Bezel from rear case. Remove Spacer Label Parameter 21300-007362...
  • Page 10 10 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard Disconnect J1 6. Removing the System/Therapy PCB Assembly Power/ System J1 – Press the connector locking tabs and disconnect the Cable power/system PCB cable (W01).
  • Page 11 11 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 6. Removing the System/Therapy PCB Assembly (continued) Carefully lift system/therapy PCB assembly to gain access Disconnect P22 to the cables below.
  • Page 12 12 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 7. Removing the Parameter Bezel Disconnect Power/ Therapy Cable Disconnect power/therapy cable (WO2) from J8 of Power 21300-001373 PCB.
  • Page 13 13 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 7. Removing the Parameter Bezel (continued) Disconnect Power Disconnect the power/contact PCBA, P12 flex cable (W05) /Contact PCBA P12 from the power board at J12.
  • Page 14 14 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 7. Removing the Parameter Bezel (continued) OEM PCB If present, disconnect the SpO2/OEM cable (W21).
  • Page 15 15 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 8. Removing the OEM PCB 8.1 Power PCB: Disconnect the battery pins/power PCB cable (W10) at J11, and auxiliary power cable (W09) at J15-A and J11 connection J15-B from the Power PCB.
  • Page 16 16 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 9. Removing the OEM Modules bracket assembly Remove the three mounting bracket screws. Discard the Remove 3 screws.
  • Page 17 17 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 10. Installing the CO2 Inlet Connector Cable (W28) CO2 Connector Retainer 10.1 Set the CO2 connector adapter (21300-001548) in place 21300-007998 on the face of the bezel.
  • Page 18 18 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard OEM/CO2 Cable CO2 Module 11. Installing the CO2 Modules 21330-001217 21330-001535 NOTE: Shown with NIBP installed.
  • Page 19 19 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 11. Installing the CO2 Modules (continued) 11.4 For the CO2 option, route the CO2 tubing and CO2 adapter cable.
  • Page 20 20 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 6.8 In-lbs. 11. Installing the CO2 Modules (continued) 11.8 If present, Carefully reconnect the SpO2 connector flex cable (W22) from J1 of SpO2 PCB.
  • Page 21 21 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 11. Installing the CO2 Modules (continued) 11.14 If present, connect the NIBP hose from the module to the inlet fitting.
  • Page 22 22 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard Align PCB Tab on 12. Installing the OEM PCB top of metal bracket 12.1 Lift the tab at the upper left corner of the OEM PCB over...
  • Page 23 23 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 12. Installing the OEM PCB (continued) Connect Contact PCB Cable P12 to 12.8 Connect the power/contact PCB cable to the power PCB at J12.
  • Page 24 24 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 12. Installing the OEM PCB (continued) J11 connection 12.11 (W10) cable Power PCB: Connect the battery pins/power PCB cable (W10) at J11, the auxiliary power cable (W09) at J15-A and J15-B from the Power PCB.
  • Page 25 25 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 12. Installing the OEM PCB (continued) OEM Shield (W01) – power/system 21300-008127 PCB cable Note: The W01 –...
  • Page 26 26 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard Place Parameter Installing the Parameter Bezel bezel on the rear CAUTION case POSSIBLE MOISTURE LEAKAGE: Visually inspect...
  • Page 27 27 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 13. Installing the Parameter Bezel (Continued) Note: If present, ensure the NIBP hose is not pinched by the ECG brackets or rear case standoff.
  • Page 28 28 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard Connect USB Installing the System/Therapy PCB Assembly Cable to J4 14.1 Line up the system/therapy assembly with rear case.
  • Page 29 29 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 14. Installing the System/Therapy PCB Assembly (continued) 14.5 Connect P22 of Wire Harness Therapy Connector to PCB ASSY-CAP Discharge.
  • Page 30 30 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 14. Installing the System/Therapy PCB Assembly (continued) 14.6 Align System/Therapy PCBA with inserts in Rear Case.
  • Page 31 31 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 14. Installing the System/Therapy PCB Assembly 6.8 In-lbs. (continued) 14.9 Line up the system PCB with the inserts in the rear case, and secure with seven new screws (21300- 001038).
  • Page 32 32 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 14. Installing the System/Therapy PCB Assembly (continued) 14.11 Connect the ECG cable from the parameter bezel to J6 of the system PCBA.
  • Page 33 33 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 15. Reassembling the Case Therapy Ribbon 15.1 Cable to J23 of Position the front case over the rear case.
  • Page 34 34 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 15. Reassembling the Case (continued) 15.6 Install 14 new screws (21300-000777); torque to 10.0 in-lb using a P2 bit.
  • Page 35 35 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 16. Installing the Parameter Bezel Label 16.1 Clean away any adhesive residue on the parameter bezel with isopropyl alcohol.
  • Page 36 36 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 17. Configuration Upgrade – Temperature Installation Images are examples only 17.1 Install a fully charged battery onto the LIFEPAK 15 monitor/defibrillator.
  • Page 37 37 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 17.3.4 Using the “Configure” Operations section, press the Configure button. 17.3.5 An additional requirement for LIFEPAK 15 Version 4 devices is to have Voice Recorder set to ON.
  • Page 38 38 of 38 3333964 Rev: Title: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 19. Perform PIP/TCP Perform PIP 19.1 Complete Performance Inspection Procedure (PIP) for a LIFEPAK 15 device for all the features that are installed into the device.