3M -Matic 800r Instructions And Parts List
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3M -Matic 800r Instructions And Parts List

3M -Matic 800r Instructions And Parts List

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Instructions and Parts List
3M-Matic
800r
Random
Case Sealer
with
AccuGlide
Taping Heads
Serial No.
For Reference, record taping head(s) serial number(s) here.
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
TM
Type 29600
II
TM
Important
Safeguards
Read "Important Safeguards",
pages 3-6 and also operating
"Warnings", page 17
BEFORE INSTALLING OR
OPERATING THIS
EQUIPMENT.
Important
It is recommended you
immediately order the
spare parts listed on
page 35. These parts
are expected to wear
through normal use
and should be kept on
hand to minimize
production delays.
"3M-Matic" and "AccuGlide" are Trademarks
of 3M, St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 1999 44-0009-1897-7(A59.0)

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Summary of Contents for 3M 3M-Matic 800r

  • Page 1 Serial No. For Reference, record taping head(s) serial number(s) here. "3M-Matic" and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 3M Packaging Systems Division Printed in U.S.A. 3M Center, Building 220-8W-01 © 3M 1999 44-0009-1897-7(A59.0)
  • Page 2 Minimum billing on parts orders will be $25.00. Replacement part prices available on request. $10.00 restocking charge per invoice on returned parts. Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information. "3M-Matic", "AccuGlide" and “Scotch” are trademarks 3M Packaging Systems Division of 3M, St.
  • Page 3 Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the appropriate number listed below.

  • Page 4: Table Of Contents

    Instruction Manual 800r Random Case Sealer, Type 29600 This instruction manual is divided into two sections as follows: Section Includes all information related to installation, operation and parts for the case sealer. Section Includes specific information regarding the AccuGlide™ STD 2 Inch Taping Heads. Table of Contents Page Section...
  • Page 5 Table of Contents (Continued) Page Special Set-Up Procedure ........................ 24 - 25 Changing Tape Leg Length ................. Box Height Range ....................24 - 25 Troubleshooting ..........................27 - 28 Operating Sequence ......................... Electrical Diagram ..........................30 - 31 Pneumatic Diagram .......................... 32 - 33 Parts and Service Information ......................

  • Page 6: Intended Use

    Intended Use The intended use of the 3M-Matic 800r Random Case Sealer with AccuGlide II Taping Heads is to apply a “C” clip of Scotch brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers.

  • Page 7: Equipment Warranty And Limited Remedy

    3M is notified of the problem no later than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M at its option, will replace the equipment or refund the purchase price.

  • Page 8: Important Safeguards

    Important Safeguards The "Warning - Hazardous Voltage" label, shown This safety alert symbol identifies in Figure 1-2, is attached to the electrical enclosure important messages in this manual. on the lower right side of the machine frame. The READ AND UNDERSTAND THEM BEFORE label warns service personnel to unplug the power INSTALLING OR OPERATING THIS supply before attempting any service work on the...
  • Page 9 Important Safeguards (Continued) The "Stop" label, shown in Figure 1-4, is located in The "Safety Instructions" label, shown in front of the E-Stop switch and reminds operators Figure 1-6, is attached to the frame next to the air and casual personnel of the function of this switch. valve/regulator and reminds operator of correct air In addition, an "On/Off"...
  • Page 10 Important Safeguards (Continued) The "Raise/Latch" label, shown in Figure 1-8, is The "Upper Head Pressure Gage" label, shown in attached to the upper, middle of the left machine Figure 1-10, is attached to the upper assembly by guard. The label provides quick reference the air pressure gage.
  • Page 11 Important Safeguards (Continued) The following two labels are located on the upper The "Tape Threading Label", shown in and lower taping heads. Replacement part Figure 1-12, is attached to the left side of both the numbers for these labels are listed below each upper and lower taping heads.

  • Page 12: Specifications

    36 mm [1.5 in] minimum to gearmotors and comes with a 2.4 meter [8 ft] 48 mm [2.0 in] maximum long standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not 6. Tape Roll Diameter: listed above.
  • Page 13 Specifications (Continued) 9. Box Weight and Size Capacities: Special modifications may be available for carton sizes not listed above. Contact your 3M Weight Representative for information. Maximum – up to 38.6 kg [85 pounds] Minimum – contents must support top flaps and weight must be sufficient to hold bottom flaps fully closed.
  • Page 14 Specifications (Continued) 10. Machine Dimensions: Minimum millimeters 1010 1180 1675 [Inches] [38.25] [39.75] [46.50] [66.00] [18.00] [20.00] [4.25] [30.38] Maximum millimeters 1955 [Inches] [77.00]*** [27.25] Exit conveyor is optional Casters are optional *** When columns are adjusted to upper position, "H" maximum dimension is 2062 mm [81.19 inches]. (See "Special Set-Up Procedure –...

  • Page 15: Installation And Set-Up

    Figure 2-1A. The claim immediately with the transportation company tape drum bracket assembly can be pivoted to and also your 3M Representative. provide tape roll clearance in certain cases. Machine Set-Up Use appropriate material handling equipment to remove the machine from the pallet and move it Important –...

  • Page 16: Outboard Tape Roll Mounting

    Installation and Set-Up (Continued) Figure 2-1 – Conveyor Bed Height Adjustment and Lower Tape Drum Bracket Position OUTBOARD TAPE ROLL MOUNTING (Lower BOX SIZE CAPACITY OF CASE SEALER Taping Head Alternate Position) At its factory setting, the case sealer handles Remove the tape drum bracket assembly, box sizes up to 533 mm [21.00 in] maximum spacer and fasteners from the lower taping...

  • Page 17: Pneumatic Connection

    Installation and Set-Up (Continued) ELECTRICAL CONNECTION AND CONTROLS PNEUMATIC CONNECTION The electrical control box, located on the lower WARNING – Use care when working right side of the machine frame, contains the with compressed air. pre-set circuit breaker. The control box can be located on the opposite side of the machine frame if desired.

  • Page 18: Operation

    Operation IMPORTANT – Before operating the case sealer, read the "Important Safeguards", pages 3-6 and "Warnings" on page 17 as well as all of the "Operation" instructions. Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the case sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components.

  • Page 19: Controls, Valves And Switches

    Operation (Continued) Figure 3-2 – Controls, Valves and Switches Electrical "On/Off" Switch Always turn the air "Off" when machine is not The box drive belts are turned on and off ("Off in use, when servicing the machine, or when button is red) with the electrical switch on the connecting or disconnecting air supply line.
  • Page 20 Operation (Continued) Figure 3-3 – "On/Off" Valve/Regulator/Filter Figure 3-4 – Air Regulator, Drive Belts E-Stop Switch Raising Switch, Upper Taping Head Frame The E-Stop switch kills electrical power and This switch, when touched by the leading exhaust air pressure from the drive belt edge of a box, pneumatically raises the upper assemblies.
  • Page 21 Operation (Continued) Figure 3-5 – Air Regulator, Upper Taping Head Figure 3-6 – Latching Knob, Upper Taping Head Frame Frame Air Pressure Regulator, Upper Taping To raise and latch the upper frame: Head Frame – Figure 3-5 1. Push and hold the upper frame raising Set nominally to control "down"...

  • Page 22: Tape Loading/Threading

    Operation (Continued) WARNINGS 1. Turn electrical and air supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Turn electrical and air supply off when machine is not in use. 3. Before turning drive belts on, be sure no tools or other objects are on the conveyor bed. 4.

  • Page 23: Box Sealing

    Operation (Continued) Box Sealing 1. Turn main air valve "On". 2. Push electrical switch "On" to start drive belts. 3. With access door closed, feed boxes to machine at minimum 460 mm [18 in] intervals. WARNING – Keep hands away from drive belts when feeding boxes to machine.

  • Page 24: Maintenance

    Maintenance The case sealer been designed for long, trouble Figures 4-1 illustrates the frame points which should free service. The machine will perform best when it be lubricated every 250 hours of operation. receives routine maintenance and cleaning. Lubricate the points noted by solid arrow ( ) with Machine components that fail or wear excessively SAE #30 non-detergent oil.

  • Page 25: Drive Belts

    6. Disconnect motor plug (A). Figure 4-2. 7. Remove and retain snap rings (B) and special Note – 3M recommends the replacement of washer (C) from front and rear arm assembly drive belts in pairs, especially if belts are pivots.
  • Page 26 Maintenance (Continued) Figure 4-3 – Box Drive Assembly, Infeed End 10. Loosen, but do not remove lock nuts (H) on 14. To set drive belt tension, turn adjustment both the upper and lower belt tension screws (J) equally on both the upper and lower assemblies.

  • Page 27: Circuit Breaker

    Maintenance (Continued) WARNING – Turn off electrical and air supplies and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Circuit Breaker Knife Replacement, Taping Head The case sealer is equipped with a circuit breaker See Section II, "Maintenance –...

  • Page 28: Adjustments

    Adjustments WARNING – Turn air supply and electrical power off and disconnect power cord from power supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame.

  • Page 29: Special Set-Up Procedure

    Special Set-Up Procedure WARNING – Turn air supply and electrical power off and disconnect power cord from power supply before beginning special set-up procedure. If power cord is not disconnected, severe injury to personnel could result. Changing the Tape Leg Length (From 70 to 50 mm [2.75 to 2.00 in]) Changing tape leg length to 50 mm [2 in] allows taping of smaller boxes.
  • Page 30 Special Set-Up Procedure (Continued) Figure 5-2 – Column Re-Positioning 3. Actuate raising switch to release upper 5. Using carpenters square, line up column assembly latch. (Upper assembly will rest on perpendicular to machine bed as shown in Figure 5-2B. Tighten capscrews and install blocks.) Turn off and disconnect air supply.
  • Page 31 THIS PAGE IS BLANK...

  • Page 32: Troubleshooting

    Troubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting", pages 15 and 16 for taping head problems. Troubleshooting Guide Problem Cause Correction Drive belts do not convey boxes Narrow boxes Check machine specifications. Boxes are narrower than recommended, causing slippage and premature belt wear.
  • Page 33 Troubleshooting (Continued) Troubleshooting Guide Problem Correction Cause Upper drive assembly does not Lower air pressure Disconnect the air supply. Make move up or moves up slowly sure main pressure regulator reads zero. Reconnect air supply and adjust regulator to read 5 bar [70 PSIG].

  • Page 34: Operating Sequence

    800r Case Sealer Operating Sequence...

  • Page 35: Electrical Diagram

    Electrical/Pneumatic Diagrams WARNING – Electrical service procedures must be performed by a qualified electrical technician. Turn off and disconnect electrical and pneumatics before servicing unit. High voltage inside electrical enclosure can cause severe injury or death. Figure 6-1 – Electrical Diagram...

  • Page 37: Pneumatic Diagram

    Electrical/Pneumatic Diagrams (Continued) WARNING – Turn off and disconnect air and electrical supplies before servicing pneumatic components. High pressure air can cause severe injury. Figure 6-2 – Pneumatic Diagram...
  • Page 39 THIS PAGE IS BLANK...

  • Page 40: Parts And Service Information

    Parts and Service Information Spare Parts The following parts periodically require replacement due to normal wear. They should be ordered immediately and kept on hand to keep the case sealer in production. Qty. Section/Ref. No. Part Number Description 78-8057-6179-4 Roller – Applying II/2880-15 II/2881-5, 2886-5 78-8057-6178-6...

  • Page 41: Options/Accessories

    Options/Accessories For additional information on the options/accessories listed below, contact your 3M Representative. Part Number Option/Accessory 78-8095-4862-7 Infeed/Exit Conveyor Attachment 78-8095-4854-4 2 Inch Tape Edge Fold Attachment (Upper Head) 78-8095-4855-1 2 Inch Tape Edge Fold Attachment (Lower Head) 78-8079-5560-0 Tape Application Sensor Kit...

  • Page 42: Replacement Parts Illustrations And Parts Lists

    Refer to first page of this instruction manual for parts ordering address and/or phone/fax number. IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confirm item availability.
  • Page 43 THIS PAGE IS BLANK...
  • Page 44 800r Random Case Sealer Frame Assemblies...
  • Page 45 800r Random Case Sealer Figure 4891/1 of 2...
  • Page 46 Figure 4891 (page 1 of 2) Ref. No. 3M Part No. Description 4891-1 78-8113-6827-9 Bed Assembly – Conveyor, W/English Language Label 4891-2 78-8094-6486-6 Leg Assembly – Inner 4891-3 78-8100-1246-4 Leg – Inner 4891-4 78-8060-8480-8 Pad – Foot 4891-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30...
  • Page 47 800r Random Case Sealer Figure 4891/2 of 2...
  • Page 48 Figure 4891 (page 2 of 2) Ref. No. 3M Part No. Description 4891-39 78-8060-8035-0 E-Ring – 7DIN6799 4891-40 78-8010-7163-6 Screw – Hex Hd, M5 x 10 4891-41 78-8005-5741-1 Washer – Plain, M5 4891-42 78-8060-8086-3 Support – Valve 4891-43 78-8060-8087-1 Washer – Plain, M5...
  • Page 49 800r Random Case Sealer Figure 4893...
  • Page 50 Figure 4893 Ref. No. 3M Part No. Description 4893-1 78-8094-6408-0 Column Assembly – Outer 4893-2 78-8076-5474-0 Plate Assembly – Column Mount 4893-3 26-1003-7964-8 Screw – Soc Hd, Hex Soc Dr, M8 x 20 4893-4 78-8054-8821-6 End – Cap 4893-5 78-8091-0621-0 Plate –...
  • Page 51 800r Random Case Sealer Figure 4895...
  • Page 52 Figure 4895 Ref. No. 3M Part No. Description 4895-1 78-8113-6832-9 Frame Assembly – R/H, W/English Language Label 4895-2 78-8113-6830-3 Frame Assembly – L/H, W/English Language Label 4895-3 26-1003-5841-0 Screw – M8 x 16 4895-4 78-8017-9318-9 Washer – Plain, 8MM 4895-5 26-1000-1347-8 Nut –...
  • Page 53 800r Random Case Sealer Figure 4896...
  • Page 54 Figure 4896 Ref. No. 3M Part No. Description 4896-1 78-8091-0600-4 Housing – Wire 4896-2 26-1003-7963-0 Screw – Soc Hd, M8 x 16 4896-3 78-8094-6489-0 Snap Bushing – SB 1250-15 4896-4 78-8076-4636-5 Strap – Wire 4896-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10...
  • Page 55 800r Random Case Sealer Figure 4897...
  • Page 56 Figure 4897 Ref. No. 3M Part No. Description 4897-1 78-8094-6446-0 Bracket Assembly – Tape Drum 4897-2 78-8091-0605-3 Bracket 4897-3 78-8070-1568-6 Cap – Bracket 4897-4 78-8017-9169-6 Nut – M18 x 1 4897-5 78-8060-8474-1 Tape Drum Assembly – 2 Inch Head 4897-6 78-8076-4519-3 Shaft –...
  • Page 57 800r Random Case Sealer Figure 4900...
  • Page 58 Figure 4900 Ref. No. 3M Part No. Description 4900-1 78-8113-6835-2 Guard Assembly – L/H, W/English Language Label 4900-2 78-8094-6460-1 Guard – R/H 4900-3 26-1003-7964-8 Screw – Soc Hd, Hex Hd, Soc Dr, M8 x 20 4900-4 78-8017-9318-9 Washer – Plain, 8 MM...
  • Page 59 800r Random Case Sealer Figure 7005...
  • Page 60 Figure 7005 Ref. No. 3M Part No. Description 7005-1 78-8114-4867-5 Arm Assembly – Front, Right 7005-2 78-8114-4868-3 Arm Assembly – Front, Left 7005-3 78-8114-4869-1 Arm Assembly – Rear Right 7005-4 78-8114-4870-9 Arm Assembly – Rear, Left 7005-5 78-8076-4791-8 Bushing 7005-6...
  • Page 61 800r Random Case Sealer Figure 7006/1 of 2...
  • Page 62 Figure 7006 (page 1 of 2) Ref. No. 3M Part No. Description 7006-1 78-8114-4872-5 Side Drive – R/H, W/O Motor 7006-2 78-8114-4873-3 Side Drive – L/H, W/O Motor 7006-3 78-8114-4874-1 Guide – Lower, R/H 7006-4 78-8114-4875-8 Guide – Lower, L/H...
  • Page 63 800r Random Case Sealer Figure 7006/2 of 2...
  • Page 64 Figure 7006 (page 2 of 2) Ref. No. 3M Part No. Description 7006-38 78-8060-8014-5 Idler Roller Assembly 7006-39 78-8052-6710-7 Roller – Idler 7006-40 78-8054-8913-1 Shaft – Roller 7006-41 12-7997-0272-0 E-Ring – M25 7006-42 78-8094-6447-8 Belt – Drive 7006-43 78-8094-6109-4 Support – Gearmotor...
  • Page 65 800r Random Case Sealer Figure 7007/1 of 2...
  • Page 66 Figure 7007 (page 1 of 2) Ref. No. 3M Part No. Description 7007-1 78-8060-8091-3 Valve – FESTO R/O-3-PK-3 7007-2 78-8094-6448-6 Union – TE 33040604 7007-3 78-8114-4883-2 7007-4 78-8076-4671-2 Gauge – Pressure 7007-5 78-8076-4672-0 Union – Straight, Female 7007-6 78-8076-4665-4 Indicator – Visual...
  • Page 67 800r Random Case Sealer Figure 7007/2 of 2...
  • Page 68 Figure 7007 (page 2 of 2) Ref. No. 3M Part No. Description 7007-28 78-8054-8827-3 Cylinder – Air, C65D32-440CY01 7007-29 26-1005-6893-5 90 Degree Elbow 7007-30 78-8094-6457-7 Cap – 1/8 Inch 7007-31 78-8100-1153-2 Collar – Height Locking 7007-32 78-8010-7210-5 Screw – Soc Hd Hex Soc, M6 x 20...
  • Page 69 800r Random Case Sealer Figure 7008...
  • Page 70 Figure 7008 Ref. No. 3M Part No. Description 7008-1 78-8094-6379-3 Support Box 7008-2 78-8094-6380-1 7008-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 7008-4 78-8005-5740-3 Washer – Plain, 4 MM 7008-5 26-1003-6914-4 Nut – Plastic Insert, M4 7008-6...
  • Page 71 800r Random Case Sealer Safety and Information Labels...
  • Page 72 3M Part No. Description Qty. 78-8113-6778-4 Label Kit (Includes items 1-18) 78-8098-8916-1 Label – Air Control 78-8070-1339-2 Label – 3M Logo 78-8070-1331-9 Label – Warning, Moving Belts 78-8068-3859-1 Label – Service and Spares 78-8070-1330-1 Label – Warning, Moving Belts 78-8070-1329-3 Label –...

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