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Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
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AUTOMATION TECHNOLOGY GROUP MOTION TECHNOLOGY DIVISION 110 Fordham Road Wilmington, MA 01887 (978) 988-9800 Fax (978) 988-9940 Part# 903-544501-04 List Price $25 U.S. September, 1997 Rev F 5 3 4 5 / 5 4 4 5 Microstepping Indexer / Drive Installation &...
2.2 Selecting a Motor ......2-2 2.3 5345/5445 Safety ......2-4 2.4 Mounting the 5345/5445 in Your Installation .
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Appendix A - Specifications Appendix B - Order Number and Ordering Information Appendix C - Series/Parallel Connections Index Rev F 5345/5445 Hardware and Installation Manual Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Drive features Output current - 5.0 Amps per phase in full step mode (2.5 Amps per phase for the 5345) and 3.5 Amps per phase in microstep mode (1.75 Amps per phase for the 5345). Bipolar chopper drive -controls motor current at 20 KHz chopper frequency.
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BASIC with sophisticated motion control features. Serial port RS-232 or RS-422/485 communications -interfacing the user computer or terminal for programming and/or computer control. RS-422/485 control allows multiple 5345/5445 units to be controlled from a single computer or terminal. 1 - 2...
Motor Computer or terminal External switches Selection and installation guidelines for these components are described in Chapter 2, “Installing the 5345/5445 Microstep Indexer/Drive.” Rev F 5345/5445 Installation and Hardware Manual 1 - 3 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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OUTPUT 11 FAULT OUT OUTPUT 12 I/O RTN Note: 230 Vac is for use with 5345-230 and 5445-230 ONLY. 1 - 4 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
1.3 How to Use this Manual This manual contains information and procedures to install, set up, test with simple commands, and troubleshoot the 5345/5445. Refer to the StepperBASIC Programming Manual for programming instructions and reference. Rev F 5345/5445 Installation and Hardware Manual 1 - 5 Artisan Technology Group - Quality Instrumentation ...
Selecting switch functions 2.1 Unpacking and Inspecting the 5345/5445 Unpacking 1. Remove the 5345/5445 from the shipping carton. Make sure procedure all packing materials are removed from the unit. 2. Check the items against the packing list. A label located on the side of the unit identifies the unit by model number, serial number, and date code.
2.2 Selecting a Motor Selecting a The 5345/5445 is designed for use with Pacific Scientific’s line motor of hybrid stepper motors. The drive works with either the standard line or the enhanced high performance line of stepper motors. Use the system Torque/Speed curves for the 5345/5445 shown in the Pacific Scientific “Motion Control Solutions”...
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Note: Factory default is for quadrature encoder inputs. Step/Dir Out - The Step/Dir output permits controlling external devices so they can follow step and direction from the 5345/5445. This output signal is present as long as the 5345/5445 is enabled and executing any motion profile. Rev F...
WARNING The circuits in the 5345/5445 are a potential source of severe electrical shock. Follow the safety guidelines to avoid shock. Safety To avoid possible personal injury whenever you are working with...
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The air should also be free of corrosive or electrically conductive contaminants. Mounting Prepare the cabinet for the 5345/5445 using the dimensions in dimensions inches or millimeters as shown in the following figures.
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31.5 7.62 25.65 MATING CONNECTOR CLEARANCE 82.80 43.18 MIN FOR J3 25.40 MIN FOR ALL OTHER CONNECTORS 2 - 6 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Operating temperature of: 5445 - 0 to 50 degrees C at full rated current 5345 - 0 to 60 degrees C at full rated current 0 to 60 degrees C with idle current reduction enabled (microstep mode).
Shock hazard Refer to section 2.3 for safety information that must be followed reduction to reduce shock hazard. 2 - 8 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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OUTPUT 11 FAULT OUT OUTPUT 12 I/O RTN Note: 230 Vac is for use with 5345-230 and 5445-230 ONLY. Rev F 5345/5445 Installation and Hardware Manual 2 - 9 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
8-lead series 2.5.1.2 8-lead parallel 2.5.1.3 If the motor cable is purchased from Pacific Scientific, install as Pacific Scientific cable follows. The Pacific Scientific order number is SPC-xxx , where “xxx” is the length in one-foot increments up to 50 feet. For example, SPC-050 is a cable 50 feet long.
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Pacific If you are using Pacific Scientific motor cable with the mating Scientific connectors already attached, install as follows: cabling installation Pacific Scientific cable diagram JACKET MOTOR PHASES SHIELD SPC - XXX 5 PIN MS CONNECTOR 5 PIN PHOENIX MS3116F14-5S Procedure 1.
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As an option, the cable may be shielded to reduce radiated noise. If a shield is used, connect as shown for pre-built cables. Cabling The colors referenced in the diagram follow the Pacific Scientific diagram stepper motor color code. A (Black) .27 in...
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The motor terminals have high voltage present when the 5345/5445 is On. 4. Plug the mating connector firmly into the 5345/5445. 5. Connect the cable shield to 5345/5445 ground, if applicable. 6. Plug the other mating connector into the motor. 7. Switch On the 5345/5445.
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Cabling The colors referenced in the diagram follow the Pacific Scientific diagram stepper motor color code. A (Black) .27 in (7 mm) A (Orange) .27 in (7 mm) Drive Motor B (Red) .27 in (7 mm) B (Yellow) .27 in...
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The motor terminals have high voltage present when the 5345/5445 is On. 4. Plug the mating connector firmly into the 5345/5445. 5. Connect the cable shield to 5345/5445 ground, if applicable. 6. Plug the other mating connector into the motor. 7. Switch On the 5345/5445.
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Cabling The colors referenced in the diagram follow the Pacific Scientific diagram stepper motor color code. LEADED SPLASHPROOF MOTOR MOTOR MOTOR TERMINALS 3.4" 4.2" A(BLACK) (ORG/WHT) .27 in (7 mm) A(ORANGE) (BLK/WHT) .27 in (7 mm) DRIVE MOTOR B(RED) .27 in...
The J2 120/230 Vac power cable connects voltage to the logic and the motor power supplies. Note: DO NOT apply 230 Vac to models 5345/5445. Use 230 Vac with 5345-230 and 5445-230 units only. The J2 120/230 Vac power input is for a PCD 3-pin screw mating...
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RS-232 or multidrop format. For controlling a single 5345/5445 from a T10 terminal, use RS-232 communications and install cabling as described in section 2.5.3.3, “J3 Serial Port - T10 Connection”.
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Txd 232 J3-2 RS-232 transmitter output (from 5345/5445). Rxd 232 J3-3 RS-232 receiver input (to 5345/5445). +5 V dc J3-4 5 Vdc output Note: The total 5 Vdc current from pins J3-4, J6-8 and J7-7 must be less than 450 mA.
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CAUTION To avoid ground loops, connect ground shield to indexer ground (J3-1) only. 2 - 20 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
9 PIN SERIAL MATING CONNECTOR (DB-9) J3-3 TXD (TRANSMIT) 5345/ J3-2 5445 RXD (RECEIVE) J3-5 SIGNAL GND Rev F 5345/5445 Installation and Hardware Manual 2 - 21 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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This section describes how to connect your 5345/5445 to devices supporting RS-422/RS-485 communications. RS-485/RS-422 Up to 31 5345/5445s can be connected in parallel to a multidrop Connections master. The 5345/5445s must each have a unique address, set using DIP switch S2 as described in Section 2.6.2.
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B & B Model 422 RS-232 to RS-422 adapter. RS-232 to RS-485/RS-422 adapters are available from many sources. RS-485/RS-422 pin out diagram Rev F 5345/5445 Installation and Hardware Manual 2 - 23 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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2.5.3.3 J3 Serial Port - T10 Connection Introduction This section shows how to connect your 5345/5445 to Pacific Scientific’s T10 Terminal. Note: The T10 terminal requires a DA-9P 9-pin plug-in male D connector. Connection Connections between the 5345/5445 and the T10 terminal are...
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CU = 2 Cursor HS = 0 default (DTR asserted) Note: The 5345/5445 is always configured for 9600 baud, 8 bit, no parity data formats. Rev F 5345/5445 Installation and Hardware Manual 2 - 25 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Inputs are used with functions and variables from the program. Seven of the 16 inputs can be used for dedicated functions. The 5345/5445 discrete input circuit is shown at the end of this section, in addition to several driver circuits.
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0. Functionality of the pre-defined inputs is INP13 J5-5 given below. INP14 J5-6 INP15 J5-7 INP16 J5-8 Rev F 5345/5445 Installation and Hardware Manual 2 - 27 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Activate this input by programming SEEK.HOME after connecting a mechanical home switch to the input. 2 - 28 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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To avoid ground loops, connect ground shield to user interface only. Procedure Connect discrete devices to the 5345/5445 as follows: 1. Refer to the table and connector figure for the desired connections to your discrete devices. Select an I/O RTN for the return to ground for each device.
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CAUTION Do not pre-tin (solder) the tips of the cables going into the PCD connector. This can result in a loose connection. 4. Plug the connector firmly into the 5345/5445. STRIPPED STRIPPED DIMENSIONS DIMENSIONS .27 IN. .27 IN. (7 MM)
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74HC14 OPTO-ISOLATOR USER POWER SUPPLY 12 TO 24 VDC I/O +5VDC +5VDC +5VDC 220K 74HC14 SOURCING TRANSISTOR Rev F 5345/5445 Installation and Hardware Manual 2 - 31 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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0 TO 12 VDC 50 mA SINK @ 0.5V MAX V = 40V MAX LED INDICATOR LOAD 2 - 32 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
J6-4 and Alternative input used with STEP.DIR.INPUT = 1 to direction J6-5 input direction signals for external control. Rev F 5345/5445 Installation and Hardware Manual 2 - 33 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Pacific If the encoder cable is purchased from Pacific Scientific, install as Scientific cable follows. The Pacific Scientific order number is SEC-xxx, where diagram ”xxx” is the length in one-foot increments. For example, SEC-050 is a cable 50 feet long. This cable connects the 5345/5445 to the encoders on Pacific Scientific system stepper motors.
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To avoid ground loops, connect ground shield to user interface only. Procedure Connect the encoder or step and direction inputs to the 5345/5445 as follows: 1. Refer to the table and connector figure for the desired input connections. Connect the +5 RTN if using the +5 V dc for the encoder.
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CH ( A STEP CHB (DIR) CH ( B DIR +5 VDC +5 RTN J6 ENCODER INPUT 2 - 36 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Introduction Connector J7 outputs step and direction pulses so that external devices can follow step and direction from the 5345/5445. Using these outputs you may control up to two 5645, 5630, 5445 or 5430 drives. The enable input and the fault outputs for the 5345/5445 are also located on J7.
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Sinks up to 24 mA. Enable J7-5 Input to enable the 5345/5445 for operation. Connect this input to the I/O Return to enable the 5345/5445. I/O return J7-6 Provides ground for the enable input and 5 V output. +5 V dc J7-7 Provides power for an external device.
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Procedure Connect the step and direction outputs to the 5345/5445 as follows: 1. Refer to the table and connector figure for the desired input connections. Use the I/O RTN with the enable and if using the +5 V dc for a device.
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DIR OUT DIR OUT STEP OUT STEP STEP OUT NOTE: THE 5345/5445 STEP/DIR OUTPUTS CAN DRIVE TWO 5630 OR 5430 STEP/DIR INPUTS MAXIMUM 2 - 40 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
2.6.1, “Setting Up Functions Using Switch S1.” S2 - sets serial addresses for multiple 5345/5445 operation with RS-485 and RS-422 communication as described in section 2.6.2., “Setting Up Functions Using Switch S2.”...
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Selecting a microstep size of 1/5 or smaller results in: Higher resolution Smoother low speed operation In some applications, ability to operate in low-speed resonance region 2 - 42 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Do not set the switches to non-specified positions. A non-specified step size position will disable the unit and cause the FAULT LED to light. Rev F 5345/5445 Installation and Hardware Manual 2 - 43 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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5 as follows: Move switch SW1 settings to ..To set control to ... Enable (Default factory setting) Disable 2 - 44 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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To set current Move switch SW1 settings to ..reduction to ... Enable (Default factory setting) Disable Rev F 5345/5445 Installation and Hardware Manual 2 - 45 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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To set microstep Move switch SW1 settings to ..current boost to ... Enable (Default factory setting) Disable 2 - 46 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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ON in the closed/down position OFF in the open/up position 1. Remove power from the 5345/5445. 2. Refer to the table to set the 5345/5445 to the appropriate address. Note: Addresses 0 to 30 are for RS-422/485 operation. Address 31 is for RS-232 operation.
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Address * For RS-232 operation (factory default) 4. Reconnect power to the 5345/5445. 5. Repeat steps 1 through 4 for other 5345/5445 units on the bus. Make sure to give the other units unique addresses. 2 - 48 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ...
3 Powering Up the 5345/5445 Microstep Indexer/Drive This chapter explains how to power up the 5345/5445 after In this Chapter installation. Topics are: Testing the installation Troubleshooting Repairing or replacing the 5345/5445 3.1 Testing the Installation Perform the following test procedure to verify that the 5345/5445...
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Especially check the 120/230 Vac connections, the motor connections, and the grounding. 2. With the power Off, verify that the switch S1 settings are set as follows. The 5345/5445 leaves the factory with these settings. These settings enable the mid-range instability control, enable idle current reduction, set the step size to 1/25 step, and enable microstep current boost.
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1. Enable the 5345/5445 (connect input pin 5 to pin 6 on J7). Signals test 2. Verify that the motor has holding torque by attempting to rotate the motor shaft. The energized motor shaft is either immovable or very resistant to rotation when the 5345/5445 is enabled.
Note: If the LEDs are not affected by commands over the serial link, there may be a communications problem. See Section 3.2.3. 3 - 4 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
3.2.1 POWER LED Not On - 5345/5445 Does Not Power Up Follow this procedure if the 5345/5445 POWER LED will not Procedure light when power is applied: Is 120/230 Vac applied? Connect 120/230 Vac (section 2.5.2). Apply correct voltage. Is 120/230 Vac within...
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Replace open fuses as follows: ® Replace fuse... With Buss type... MDA 10 amp MDA 10 amp 5. Replace the cover. 3 - 6 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
3.2.2 DISABLE FAULT LED On - 5345/5445 Disable Fault Follow this procedure if the 5345/5445 DISABLE LED lights Procedure during operation: Remove 120/230 Vac and Internal failure. Contact then the motor connector Pacific Scientific. (J1). Warning Do not disconnect the motor connector with power still connected.
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Computer fault. 3. Type character on Troubleshoot per keyboard. computer manual. Character displayed? Internal failure. Contact Pacific Scientific. 3 - 8 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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If you cannot correct the problem, return the drive to Pacific 5345/5445 defective Scientific for replacement. 1. Call Pacific Scientific at (978) 988-9800 from 8:00 a.m. to Return procedure 5:00 p.m. Eastern Standard Time to get a Returned Materials Authorization Number (RMA#).
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2.5 A rms (full step) 5 A rms (full step) 1.75 A rms (microstepping) 3.5 A rms (microstepping) Rev F 5345/5445 Installation and Hardware Manual A - 1 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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40,000 pulses/second 1/2 step 80,000 pulses/second 100,000 pulses/second 1/25 500,000 pulses/second 1/125 500,000 pulses/second A - 2 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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5445 - 0 to 50 degrees C at full rated current Operating temperature 5345 - 0 to 60 degrees C at full rated current 0 to 60 degrees C with idle current reduction enabled (microstep mode) -25 degrees to 85 degrees C...
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For an RMS current of Use a value of (watts): (amps): Refer to section 2.4 Dimensions 17 lbs. Weight A - 4 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Appendix B - Order Number & Ordering Information This appendix lists the 5345/5445 part numbers and gives Backgroun d information on ordering. 5345/5445 part Part Order Number Comment number table Microstep 5345/5445 5345 - 2.5 A RMS Indexer/Drive 5445 -5.0 A RMS...
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Contact Pacific Scientific to order these parts. How to order Call 978-988-9800 from 8am to 5pm Eastern Standard Time. 978-988-9940 Write Pacific Scientific Motion Technology Division 110 Fordham Road Wilmington, MA 01887 B - 2 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ...
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8-lead motor connected by the user in either an 8-lead, 4-lead (series or parallel) or 6-lead configuration. Rev F 5345/5445 Installation and Hardware Manual C - 1 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Terminal # Lead Color Connection 6-lead unipolar Black (Blk) Orange (Org) Yellow (Yel) Wht/Blk/Org open Wht/Red/Yel open Rev F 5345/5445 Installation and Hardware Manual C - 3 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Note: Terminals 7 and 8 are not used. The 4-lead motor is for use only with bipolar drives. 4-lead motor C - 4 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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1.4. The provides a safe current of 3.5 amps for a 5.0 amp motor series. Rev F 5345/5445 Installation and Hardware Manual C - 5 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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C - 6 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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RS-422 or RS-485 procedure, 2-22 benefits, 2-33 Table, I/O, 2-19 definition, 2-33 T10 procedure, 2-24 procedure, 2-33 RS-232 procedure, 2-21 I - 2 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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LEDs, 3-4 DISABLE, 3-4, 3-7 POWER, 3-4, 3-5 NEMA enclosure, 2-4 µFAULT, 3-4, 3-8 Noise pickup reduction, 2-8 Rev F 5345/5445 Installation and Hardware Manual I - 3 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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PREDEF.INPx, variable, 2-27 Serial address, 2-47 PREDEF.OUT, variable, 2-26 switch, see S2 switch Predefined outputs, 2-26 Programmable inputs, 2-27 I - 4 5345/5445 Installation and Hardware Manual Rev F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Step size, 1-2, 2-30 Weight, 2-7 Stop functionality, 2-28 Wiring, 2-8 Stop switch, emergency, 2-28 Storage, 2-1 System diagram, 1-4 Rev F 5345/5445 Installation and Hardware Manual I - 5 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
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