Read this manual carefully before operation to prevent damage of the machine or personal injuries. STM-W/O series of dual-purpose heater are mainly used to heat up the mould and maintain its temperature, although they can be also used in other similar applications.
1.1 Coding Principle Notes* CE=CE Conformity B=Buzzer 1.2 Feature 1) Standard configuration ● Controller adopts 3.2" LCD for easy operation. ● Equipped with the design of 7-day automatic start/stop timer. LCD screen can be converted between Chinese and English. The unit of temperature can F and ℃.
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Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.
1.3.2 Pump Performance Picture 1-1:Pump Performance 1.3.3 Reference Formula of Mould Controllers Model Selection Heater Power (kW) = mould weight (kg) × mould specific heat (kcal/kg ) × ℃ temperature difference between mould and environment ( ) × ℃ safety coefficient / heating duration / 860 Note: safety coefficient can select a value from 1.3 to 1.5.
1.4 Safety Regulations Strictly abide by the following safety regulations to prevent damage of the machine or personal injuries. 1.4.1 Safety Signs and Labels Danger! The unit is designed to endure high temp, and high pressure. For safe operation, do not remove the covers or switches. Attention! The unit should be operated by qualified personnel only.
1.4.2 Signs and Labels Please according to schedule to make regular maintenance. Oil discharge valve: oil discharge port when machine is changing oil. From mould: connector for circulating water/oil of coming from mould To mold: connector for circulating water/ oil to go to mould. Oil inlet: Machine oil inlet 15(77)
1. To maintain temperature stability, cooling water pressure must be higher than 2 bar at all time, but should never exceed 5 bar in any case. 2. Clean Y-shape Cooling Water Strainer periodically to ensure perfect cooling capacity. 溢流口 Overflow port Water outlet: cooling water outlet Water inlet: cooling water intlet High voltage! Electrical shock may...
1.4.4 Transportation and Storage of the Machine Transportation 1) STM-W/O series are packed in crates or plywood cases with wooden pallet at the bottom, suitable for quick positioning by fork lift. 2) After unpacked, castors equipped on the machine can be used for ease of movement.
The following statements clarify the responsibilities and regulations born by any buyer or user who purchases products and accessories from Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by 18(77)
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3. Any operational actions that are not authorized by Shini upon machine, including adding or replacing accessories, dismantling, delivering or repairing.
Structure Characteristics and Working Principle 2.1 Main Functions STM - W/O series of dual - purpose heater are mainly used to heat up the mould and maintain its temperature, although they can be also used in other similar applications. High temperature water or oil return from the mould is cooled by indirect cooling and then sent to the pipe heater via high - pressure pump for heating to a constant temperature.
2.2 Assembly Drawing 2.2.1 Assembly Drawing (STM-607/907-W/O) Remarks: Please refer to material list 2.2.2 for specific explanation of the arabic numbers in parts drawing. Picture 2-2:Assembly Drawing (STM-607/907-W/O) 21(77)
2.2.2 Parts List (STM-607W/O) Table 2-1:Parts List (STM-607W/O) Name Quantity Parts No. Universal wheel 2'' YW03000200000 Main power switch YE10021160000 Door plank aluminum handle 6609(Ya Xuan) YE10021160000 Han Rong Controller MT100-01 YE81100010000 Aluminium oil cap 3/4PT blue-coat plating BH12030403040 Y-type water strainer 1/2" YW57010200000 Big hinge CL219-1 YW60061000000...
2.2.3 Oil/water Tank Assembly(STM-607W/O) Remarks: Please refer to material list 2.2.4 for specific explanation of the arabic numbers in parts drawing. Picture 2-3:Oil/water Tank Assembly (STM-607W/O) 23(77)
2.2.5 Oil/water Tank Assembly (STM-907W/O) Remarks: Please refer to material list 2.2.6 for specific explanation of the arabic numbers in parts drawing. Picture 2-4:Oil/water Tank Assembly (STM-907W/O) 25(77)
Oil/water Tank Parts List(STM-907W/0) 2.2.6 Table 2-3:Oil/water Tank Parts List (STM-907W/O) Name Quantity Parts No. Teflon pipe connector 3/8''PT×3/8''H L YW04030800300 Pipe heater assembly drawing Pipe heater mouting plate pad** YR20234000000 Cover plate 1 Oil (water) tank cover plate welding drawing Fastener Ball valve 3/8'' solenoid valve (Kai Ling) *...
2.2.7 Pipe Heater Assembly Drawing (STM-607W/O) Remarks: Please refer to material list 2.2.8 for specific explanation of the arabic numbers in parts drawing. Picture 2-5:Pipe Heater Assembly Drawing (STM-607W/O) Pipe Heater Parts List(STM-607W/O) 2.2.8 Table 2-4:Pipe Heater Parts List (STM-607W/O) Name Quantity Parts No.
2.2.9 Pipe Heater Assembly Drawing(STM-907W/O) Remarks: Please refer to material list 2.2.10 for specific explanation of the arabic numbers in parts drawing. Picture 2-6:Pipe Heater Assembly Drawing (STM-907W/O) Pipe Heater Parts List (STM-907W/O) 2.2.10 Table 2-5:Pipe Heater Parts List (STM-907W/O) Name Quantity Parts No.
Water-refill Connector Assembly (STM-607/907-W/O) 2.2.11 Remarks: Please refer to material list 2.2.12 for specific explanation of the arabic numbers in parts drawing. Picture 2-7:Water-refill Connector Assembly Drawing (STM-607/907-W/O) Water-refill Connector Parts List(STM-607/907-W/O) 2.2.12 Table 2-6:Water-refill Connector Parts List (STM-607/907-W/O) Name Quantity Parts No.
2.2.13 Water Drainage Connector Assembly(STM-607/907-W/O) Remarks: Please refer to material list 2.2.14 for specific explanation of the arabic numbers in parts drawing. Picture 2-8:Water Drainage Connector Assembly Drawing(STM-607/907-W/O) Water Drainage Connector Parts List(STM-607/907-W/O) 2.2.14 Table 2-7:Water Drainage Connector Parts List(STM-607/907-W/O) Name Quantity Parts No.
2.4 Main Electrical Components Description 2.4.1 Overload Relay At delivery, the overload relay is set for mannual reset. (the reset button pointing to H). Manually reset the relay at the tripping of the switch. When motor overload occurs, stop the machine, then check and solve the problem. After that open the door of control box, press down the reset button of overload relay (if you can not press down the reset button, wait for one minute).
2.5 Operation Procedures 2.5.1 Installation steps for options water manifold (dewaxing) 1) Install copper joint to the level valve. 2) Install level valve with copper joint to the dewaxing water manifold. 3) Install water manifold to the machine. 4) Install Teflon to copper joint. Note! For the operating temperature not higher than 200℃, Teflon with temperature resistance 200℃...
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1) Install copper joint to the level valve. 2) Install level valve with copper joint to the welding water manifold. 3) Install water manifold to the machine. 4) Connect water manifold with manifold joint via screws. 5) Install Teflon to copper joint. Note! For the operating temperature not higher than 200℃, Teflon with temperature resistance 200℃...
Installation and Debugging 3.1 Installation Space During installation of the machine, keep at least 500mm installation space around the machine as shown by the picture. Do not install the machine in a position crowded with other objects. This would cause inconvenience to operation, maintenance and repair.
Picture 3-2:Mould and Water Coupling 1 2) Unused mould couplings can be connected with each other by a teflon pipe, as shown in. Picture 3-3:Mould and Water Coupling 2 Note! Cooling water inlet and outlet as shown by the picture 3-4. Picture 3-4:Mould and Water Coupling 3 3) Connect cooling water inlet with water supply and cooling water outlet with a drainage pipe.
Operation Guide Control Panel Picture 4-1:Control Panel Table 4-1:Control Panel Name Functions Remarks Display showing LCD After connect power, press “POWER ON/OFF”, initial screen is displayed and starts. ON/OFF POWER Power ON, OFF shift key Pls note that even if regulator is idle, electrci shock may happen if power is on.
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Name Functions Remarks SUCTION is to remove medium (watre/oil) from molds. Can not start during SUCTION SUCTION switch start and stop operation or cooling. After SUCTION turns on, “SUCTION relay” and “pump inverse run relay” will turn on. Press it for 2 secs for forcedcooling, then stop heating output while output 100% cooling control.
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Rjc error Activated Stop Maintain its Eeprom error Activated status Phase error Phase disconnect or phase reverse Activated Stop Over temp. ego Contact input for ego temp. check Activated Stop Contact input for pumper overload Over pump Activated Stop check Contact input for low pressure Low press Activated...
Menu Introduction Pictute 4-2:Menu Outline 4.3 Machine Startup 1) Conenct pipeline from STM water in/outlet to the mold. (refer to chapter 3.2 for pipeline connection) 2) Connect chilled water port and water backup port. (refer to chapter 3.2 for 56(77)
pipeline connection) 3) Open all the globa valves. 4) Switch on main power. Picture 4-3: Main Power Switch 5) Press ON/OFF POWER key to enter menu screen. Picture 4-4: Initial Menu 6) Press MENU key to enter menu selection, press ◄/► keys to select control setting, press SET key to enter setting nemu, see picture below.
Picture 4-5: Control Setting 7) Press MENU key to retuen to menu screen, press ◄/► key to select alarm setting then press SET to enter setting menu, see picture below. Here is parameter setting: • PHASE——used • Water out temp. deviation——0 (not opt for temp. sensor) 5 (opt for temp.
10 (opt for temp. sensor, increase it suitably if frequent alarms) • Interfere alarm——control temp.-10 • Heater alarm——depending on auctual setpoint, default setting is 0 upon delivery to make it out of service. Picture 4-6: Alarm Setting 8) Press MENU key to return to menu screen, then press ◄/► key to select output setting and press SET key to enter setting screen, see picture below.
• OUTPUT MODE——heating or cooling control • SUB HEATING——0 (only 1 group of heater) • 5 (two or more groups of heater) • COOLING TEMP.——35 Picture 4-7: Output Setting 9) Press MENU key to return to menu screen, then press◄/► keys to select temp.setting, press SET key to enter setting screen, see picture below.
• ENT TEMP BIAS——based on actual operation Picture 4-8: Temperature Setting 10) Press MENU key to return to menu screen, press ◄/► key to select time setting, press SET key to enter setting screen, see picture below. Time has 61(77)
been set before delivery; customers can set appointment time based on actual needs. Picture 4-9: Time Setting 11) Press MENU key to return to menu screen, press ◄/► key to select communication setting, press SET key to enter setting screen, see picture below.
Picture 4-10: Communication Setting 12) Press MENU key to return to menu screen, press ◄/► key to select device setting, press SET key to enter setting screen, see picture below. Before delivery, parameters have been set and customers can modify them based on actual needs.
Picture 4-11: Equipment Setting 13) Set mold temperature (if temp. has been set, this step can be ignored). Press SV key and control target value column will be flashing, press ◄/► key to move cursor then press ▲/▼ key to change values. Finally press SET key to confirm them.
medium and 160℃ for oil medium. 14) After setting the target value, press RUN/RESET key to begin temperature control, Auto-tuning is needed if deviation of control is a little bit large. Press AT key and LED light begins flashing to start Auto-tuning. When flashing ends, Auto-tuning finishes and parameters will be automatically saved.
retrieved water temp. English Name Description Range Default Turb. Alarm Alarm for sudden temp. drop 0~550℃/s (0=off) 0=off Alarm for not reaching to the Heater alarm 0~3600s(0=off) 0=off setting temp. Heating Select between heating and Output mode Heating/cooling heating/cooling control Heating/cooling 0~550℃...
2) Await until temp. drops to 50 ℃ below, press COOL key to shut down forcedcooling, then press RUN/RESET key to stop operation. 3) Switch mian power to OFF position. Warning! When main switch is turned on, be careful of electrical shock. Note! Pump motor rotating direction should be the same as indicated.
Trouble-shooting Failures Possible reasons Solutions Did not connect through power Connect through power supply. LCD displays nothing supply. Replace main switch. after switch on power Main switch broken. Check electrical wires. and press ON/OFF Power supply wires problems. Fix the fuse. key.
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Failures Possible reasons Solutions Short circuit of main circuit. Circuit breaker tripping Transformer short circuit or Check electrical wire. off at turning on main connected with earth wire. Replace circuit breaker. switch. Problems of circuit breaker. Circuit breaker tripping Pump motor coil short circuit. Check pump motor.
Maintenance and Repair Pay attention to the following rules during maintenance: 1) Please reduce the temperature to room temperature (below50℃), cut off power supply and drain oil and water first while inspecting the machine; carry out operations with safety gloves on after complete confirmation of spaces for inspection and maintenance.
6.1 Open the Covers 1) Lift the top cover gently to open it. (Refer to the pictures below) Picture 6-1:Open the Covers 1 2) Pull the bottom of side cover outward, and lift it to open. (Refer to the pictures below) Picture 6-2:Open the Covers 2 6.2 Y Type Strainer...
Picture 6-3:Y Type Strainer 6.3 Solenoid Valve Replace solenoid valve: 1) Open machine top cover. 2) Take down side cover. 3) Unfix the solenoid valve for replacement. 4) Install the covers in a reverse order. Picture 6-4:Solenoid Valve Because the heat transfer oil may become carbonized agglutination after a long time heating, which will shorten the lifespan of the pump, so it is suggested to replace every three monthes! Oil used parameters recommended:...
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MAIN terminal board drawing (refer to next page for terminal position and number). ① SENSOR TERMINAL1 (sensor terminal) 2, 3 : control temp. sensor termnal 5, 6 : retuen water temp. sensor terminal 8, 9 : water out temp. sensor terminal 11, 12 : 1~5V input terminal ②...
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Connect stub cable with STM100. ⑦ POWER TERMINAL (power supply terminal) 1 : FG terminal 2, 3 : power supply terminal (100~240VAC) 74(77)
6.5 Displayer Terminal Connecting Diagram ① DI TERMINAL 1, 2: Run/stop di terminal ② COMM TERMINAL 1, 2, 3, 4: rs485 Comm terminal 5:Earth terminal ③ MAIN CN Connet to the electric cables which also connected with stm100 ④ TEST PIN Test pin No connection 75(77)
6.6 Maintenance Schedule 6.6.1 About the Machine Model Manufacture date Ф Voltage Frequency Power 6.6.2 Installation & Inspection Check the installation space is enough as required. Check the pipes are correctly connected. Electrical installation Voltage: Fuse melting current: 1 Phase 3 Phase Check phase sequence of power supply.
Replace the hot kerosene with a using temperature above 120~160 degree 6.6.7 Yearly Checking Replace the hot kerosene with a using temperature above 120 degree 6.6.8 3 year Checking PC board renewal. No fuse breaker renewal. Note: 1. Y-type filter has the function of filling water cooling protection effect, be sure the waterway are clear to avoid cooling failure.
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