Read this manual carefully before operation to prevent damage of the machine or personal injuries. STM-HT series high temperature oil heater are used to heat up the mould and maintain temperature, although they can be used in other similar applications.
1.1 Coding Principle Notes* D=Dual-heating Zones HT=High Temperature Model CE=CE Conformity B=Buzzer 1.2 Feature 1) Standard configuration ● Controller adopts 3.2" LCD for easy operation. ● Equipped with the design of 7-day automatic start/stop timer. LCD screen can be converted between Chinese and English. The unit of temperature F and ℃.
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Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.
1.3.3 Reference Formula of Mould Controllers Model Selection Heater Power (kW) = mould weight (kg) × mould specific heat (kcal/kg℃) × temperature difference between mould and environment (℃) × safety coefficient / heating duration / 860 Note: safety coefficient can select a value from 1.3 to 1.5. Flow Rate (L/min) = heater power (kw) ×...
1.4 Safety Regulations Strictly abide by the following safety regulations to prevent damage of the machine or personal injuries. 1.4.1 Safety Signs and Labels Danger! The unit is designed to endure high temp, and high pressure. For safe operation, do not remove the covers or switches. Attention! The unit should be operated by qualified personnel only.
1.4.2 Signs and Labels Clean the filter screen of Y type strainer timely to avoid obstruction which may affect machine performance. It is used for oil heater. Max. temperature setting of this unit is 200℃. This is to indicate motor rotating direction.
To mold: connector for circulating water/ oil to go to mould. 1. To maintain temperature consistency, cooling water pressure must be higher than 2 bar at all time, but should never exceed 5 bar in any case. 2. Clean Y-shape Cooling Water Strainer periodically to ensure perfect cooling capacity.
1.4.4 Transportation and Storage of the Machine Transportation 1) STM-HT series hi-temp. oil heater are packed in crates or plywood cases with wooden pallet at the bottom, suitable for quick positioning by fork lift. 2) After unpacked, castors equipped on the machine can be used for ease of movement.
The following statements clarify the responsibilities and regulations born by any buyer or user who purchases products and accessories from Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by 17(77)
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3. Any operational actions that are not authorized by Shini upon machine, including adding or replacing accessories, dismantling, delivering or repairing.
Structure Characteristics and Working Principle 2.1 Working Principle Picture 2-1:Working Principle The high temperature oil returns to the machine and then be pressured by pump to the heater. After being heated, oil will be forced to the mould and continue the circle. In the process, if the oil temperature is too high, system will activate the solenoid valve to let cooling water cool down high temperature oil indirectly until the temperature is down to the system requirement.
2.2 Assembly Drawing 2.2.1 Assembly Drawing (STM-907/1215-HT) Remarks: Please refer to material list 2.2.2 for specific explanation of the Arabic numbers in parts drawing. Picture 2-2:Assembly Drawing (STM-907/1215-HT) 20(77)
2.2.2 Parts List (STM-907/1215-HT) Table 2-1:Parts List (STM-907-HT) Name Part No. Name Part No. Door plank Cover plate Flat head screw Electric heating pipe YW63061700000 BH70091000050 M6×17 (120×120, 9kw)* Electrical mounting Flat gasket 10 YW66102500000 plate HANYOUNG YE81100010000 Elastic gasket 10 YW65010000000 controller MT100-01 Inner hexagon socket...
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Table 2-2:Parts List (STM-1215-HT) Name Part No. Name Part No. Door plank Cover plate Flat head screw Electric heating pipe YW63061700000 BH70122000050 M6×17 (120×120, 12kw)* Electrical mounting Flat gasket 10 YW66102500000 plate HANYOUNG YE81100010000 Elastic gasket 10 YW65010000000 controller MT100-01 Inner hexagon socket electrical control box YW61102500000...
2.2.3 Assembly Drawing (STM-2440-HT) Remarks: Please refer to material list 2.2.4 for specific explanation of the Arabic numbers in parts drawing. Picture 2-3:Assembly Drawing (STM-2440-HT) 23(77)
2.2.4 Parts List (STM-2440-HT) Table 2-3:Parts List (STM-2440) Name Part No. Name Part No. 3/8" solenoid valve YE32215400000 Main power switch YE10250400000 Copper connection 2 HANYOUNG controller YE81100010000 Copper connection 4 BH12060702110 Pressure gauge YW85001000100 M4×6 thick-headed Teflon pipe connection YW63064500000 BH12010400510 screw...
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Name Part No. Name Part No. Oil cap 3/4pt BH12030403040 Top plate heat-resistant board External hexagonal screw Oil tank cover board BL43244002520 YW60082000300 M8×20 Float ball BL43244001221 Top plate Support beam Left side plate BL43244002420 Microswitch YE14152400000 Ventilation fan + fan guard YM60922500100 Ego protection box YR40000400300...
2.4 Main Electrical Components Description 2.4.1 Overload Relay At delivery, the overload relay is set for mannual reset. (the reset button pointing to H). Manually reset the relay at the tripping of the switch. When motor overload occurs, stop the machine, then check and solve the problem. After that open the door of control box, press down the reset button of overload relay (if you can not press down the reset button, wait for one minute).
2.5 Operation Procedures 2.5.1 Installation steps for options water manifold (dewaxing) 1) Install copper joint to the level valve. 2) Install level valve with copper joint to the dewaxing water manifold. 3) Install water manifold to the machine. 4) Install Teflon to copper joint. Note! For the operating temperature not higher than 200℃, Teflon with temperature resistance 200℃...
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1) Install copper joint to the level valve. 2) Install level valve with copper joint to the welding water manifold. 3) Install water manifold to the machine. 4) Connect water manifold with manifold joint via screws. 5) Install Teflon to copper joint. Note! For the operating temperature not higher than 200℃, Teflon with temperature resistance 200℃...
Installation and Debugging 3.1 Installation Space During installation of the machine, keep at least 500mm installation space around the machine as shown by the picture. Do not install the machine in a position crowded with other objects. This would cause inconvenience to operation, maintenance and repair.
3.2 Mould and Water Coupling 1) When connect mould coupling with pipes from the mould. Use a spanner to secure one end of the coupling, insert mould connecting pipe and fasten it by another spanner. Picture 3-2:Mould and Water Coupling 1 2) Unused mould couplings can be connected with each other by a teflon pipe, as shown in.
Picture 3-4:Mould and Water Coupling 3 3) Connect cooling water inlet with water supply and cooling water outlet with a drainage pipe. After that, turn on water supply. 3.3 Power Supply Make sure that power supply is the same as required before installation. Mould heater are generally set to be used with 3Ф...
Operation Guide Control Panel Picture 4-1:Control Panel Table 4-1:Control Panel Name Functions Remarks Display showing LCD After connect power, press “POWER ON/OFF”, initial screen is displayed and starts. ON/OFF POWER Power ON, OFF shift key Pls note that even if regulator is idle, electrci shock may happen if power is on.
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Name Functions Remarks SUCTION is to remove medium (watre/oil) from molds. Can not start during SUCTION SUCTION switch start and stop operation or cooling. After SUCTION turns on, “SUCTION relay” and “pump inverse run relay” will turn on. Press it for 2 secs for forcedcooling, then stop heating output while output 100% cooling control.
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Table 4-2:Error Type Temp. Error display Reasons Alarm control Board error Activated Stop Calib error Activated Stop Adc error Controller error Activated Stop Rjc error Activated Stop Maintain its Eeprom error Activated status Phase error Phase disconnect or phase reverse Activated Stop Over temp.
Menu Introduction Pictute 4-2:Menu Outline 4.3 Machine Startup 1) Conenct pipeline from STM water in/outlet to the mold. (refer to chapter 3.2 for pipeline connection) 2) Connect chilled water port and water backup port. (refer to chapter 3.2 for pipeline connection) 54(77)
3) Open all the globa valves. 4) Switch on main power. Picture 4-3: Main Power Switch 5) Press ON/OFF POWER key to enter menu screen. Picture 4-4: Initial Menu 6) Press MENU key to enter menu selection, press ◄/► keys to select control setting, press SET key to enter setting nemu, see picture below.
Picture 4-5: Control Setting 7) Press MENU key to retuen to menu screen, press ◄/► key to select alarm setting then press SET to enter setting menu, see picture below. Here is parameter setting: PHASE——used Water out temp. deviation——0 (not opt for temp. sensor) 5 (opt for temp.
10 (opt for temp. sensor, increase it suitably if frequent alarms) Interfere alarm——control temp.-10 Heater alarm——depending on auctual setpoint, default setting is 0 upon delivery to make it out of service. Picture 4-6: Alarm Setting 8) Press MENU key to return to menu screen, then press ◄/► key to select output setting and press SET key to enter setting screen, see picture below.
OUTPUT MODE——heating or cooling control SUB HEATING——0 (only 1 group of heater) 5 (two or more groups of heater) COOLING TEMP.——35 Picture 4-7: Output Setting 9) Press MENU key to return to menu screen, then press◄/► keys to select temp.setting, press SET key to enter setting screen, see picture below. H.
Picture 4-8: Temperature Setting 10) Press MENU key to return to menu screen, press ◄/► key to select time setting, press SET key to enter setting screen, see picture below. Time has been set before delivery; customers can set appointment time based on actual needs.
Picture 4-9: Time Setting 11) Press MENU key to return to menu screen, press ◄/► key to select communication setting, press SET key to enter setting screen, see picture below. If communication function is selected as an option, customers should set communication parameters based on actual needs.
Picture 4-10: Communication Setting 12) Press MENU key to return to menu screen, press ◄/► key to select device setting, press SET key to enter setting screen, see picture below. Before delivery, parameters have been set and customers can modify them based on actual needs.
Picture 4-11: Equipment Setting 13) Set mold temperature (if temp. has been set, this step can be ignored). Press SV key and control target value column will be flashing, press ◄/► key to move cursor then press ▲/▼ key to change values. Finally press SET key to confirm them.
control, Auto-tuning is needed if deviation of control is a little bit large. Press AT key and LED light begins flashing to start Auto-tuning. When flashing ends, Auto-tuning finishes and parameters will be automatically saved. During Auto-tuning, pressing AT key will exit Auto-tuning process; controller will conduct temperature control based on parameters set before Auto-tuning.
English Name Description Range Default Alarm for not reaching to the Heater alarm 0~3600s(0=off) 0=off setting temp. Heating Select between heating and Output mode Heating/cooling heating/cooling control Heating/cooling 0~550℃ Set “off temperature” in sub Sub heating 0=off heating output (0=off) Cooling temp Set compulsory cooling -50~500℃...
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3) Switch mian power to OFF position. Warning! When main switch is turned on, be careful of electrical shock. Note! Pump motor rotating direction should be the same as indicated. Note! In order to prolong machine lifespan, please do as above steps to turn on and off the machine.
Trouble-shooting Failures Possible reasons Solutions Did not connect through power Connect through power supply. LCD displays nothing supply. Replace main switch. after switch on power Main switch broken. Check electrical wires. and press ON/OFF Power supply wires problems. Fix the fuse. key.
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Failures Possible reasons Solutions Short circuit of main circuit. Circuit breaker tripping Transformer short circuit or Check electrical wire. off at turning on main connected with earth wire. Replace circuit breaker. switch. Problems of circuit breaker. Circuit breaker tripping Pump motor coil short circuit. Check pump motor.
Maintenance and Repair Pay attention to the following rules during maintenance: 1) Need at least two persons present when checking the machine. Let the machine cool down, turn off power supply, drain out the oil and water. Make sure enough place before checking and maintenance. 2) The machine works in high temperature.
6.1 Open the Covers 1) Lift the top cover gently to open it. (Refer to the pictures below) Picture 6-1:Open the Covers 1 2) Pull the bottom of side cover outward, and lift it to open. (Refer to the pictures below) Picture 6-2:Open the Covers 2 3) Open the cover of control box.
2) Impurities or pollutants may cause errors and bad temperature control. Clean filter screen of the strainer periodically. 3) Cleaning steps: turn off power and cooling water supply. Open the top cover of filter screen to clean the filter. Picture 6-4:Y Type Strainer 6.3 Solenoid Valve Replace solenoid valve: 1) Open machine top cover.
Picture 6-6:Pipe Heater 1 2) Unscrew the screws of heater cap and take it down. (Refer to pictures below) Picture 6-7:Pipe Heater 2 3) Unscrew the screws of pipe heater to take it out. (Refer to pictures below) Picture 6-8:Pipe Heater 3 4) Re-fix the pipe heater in a reverse order.
Picture 6-9:Cooling Pipes 1 2) Screw off the screws of cooling pipe to take it out. (Refer to pictures below) Picture 6-10:Cooling Pipes 2 3) Re-fix the cooling pipe in a reverse order. Because the heat transfer oil may become carbonized agglutination after a long time heating, which will shorten the lifespan of the pump, so it is suggested to replace every three monthes.
6.7 Displayer Terminal Connecting Diagram ① DI TERMINAL 1, 2: Run/stop di terminal ② COMM TERMINAL 1, 2, 3, 4: rs485 Comm terminal 5:Earth terminal ③ MAIN CN Connet to the electric cables which also connected with stm100 ④ TEST PIN Test pin No connection 75(77)
6.8 Maintenance Schedule 6.8.1 About the Machine Model Manufacture date Ф Voltage Frequency Power 6.8.2 Installation & Inspection Check the installation space is enough as required. Check the pipes are correctly connected. Electrical installation Voltage: Fuse melting current: 1 Phase 3 Phase Check phase sequence of power supply.
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Replace the hot kerosene with a using temperature above 120~160 degree 6.8.7 Yearly Checking Replace the hot kerosene with a using temperature above 120 degree 6.8.8 3 year Checking PC board renewal. No fuse breaker renewal. Note: 1. Y-type filter has the function of filling water cooling protection effect, be sure the waterway are clear to avoid cooling failure.
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