FMS EMGZ309 EIP Series Operating Manual
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FMS EMGZ309 EIP Series Operating Manual

Tension measuring amplifier with ethernet/ip interface
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Operating Manual
EMGZ309._.EIP
Tension Measuring Amplifier with EtherNET/IP Interface
Version
2.15 12/2018 NS
Firmware Version
V2.20EIP
Diese Bedienungsanleitung ist auch in Deutsch erhältlich.
Bitte kontaktieren Sie Ihre nächstgelegene FMS Vertretung.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

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  • Page 1 Tension Measuring Amplifier with EtherNET/IP Interface Version 2.15 12/2018 NS Firmware Version V2.20EIP Diese Bedienungsanleitung ist auch in Deutsch erhältlich. Bitte kontaktieren Sie Ihre nächstgelegene FMS Vertretung. © by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

  • Page 2: Table Of Contents

    Operation Manual EMGZ 309.EIP Table of contents Safety Instructions ..................4 1.1 Description conditions 1.2 List of safety instructions Product Description ................... 4 2.1 Product Range 2.2 Block Diagram 2.3 System Description EMGZ309 2.4 System Description EMGZ309._.EIP Quick Installation Guide ................7 3.1 Preparations for Set-up 3.2 Installation Procedure 3.3 Installation and Wiring...
  • Page 3 Operation Manual EMGZ 309.EIP Parameter Setting via a PC ..............32 9.1 Parameterization in an Ethernet Network via Web Browser 9.2 Offsetkompensation via the web browser 9.3 Calibration via the web browser 9.4 Connecting the EMGZ309 Amplifier with a PC (Peer-to-Peer) Dimensions ....................

  • Page 4: Safety Instructions

    Operation Manual EMGZ 309.EIP 1 Safety Instructions 1.1 Description conditions a) High danger of health injury or loss of life Danger This symbol refers to high risk for persons to get health injury or loss of life. It has to be followed strictly. b) Risk of damage of machines Caution This symbol refers to informations, that, if ignored, could cause heavy mecanical...

  • Page 5: Block Diagram

    2.3 System Description EMGZ309 The digital tension measuring amplifiers EMGZ309 are suitable for tension measurement with all FMS force sensors. The amplifier can handle 1 or 2 force sensors. Three different analogue output modes can be selected (0…20mA, 4…20mA or 0…10 VDC). As a plug & play unit the setup through the operating panel is straightforward and quickly accomplished.

  • Page 6: System Description Emgz309._.Eip

    Operation Manual EMGZ 309.EIP Fig. 2: System Configuration EMGZ309 Amplifier using the analogue output E309019e 2.4 System Description EMGZ309._.EIP The amplifier EMGZ321._.EIP offers in addition to his standard features the possibility to be used as an EtherNet/IP device in a corresponding network. EtherNet/IP bases on the Ethernet TCP/IP and the UDP technology as well as on the CIP (Common Industrial Protocol).

  • Page 7: Quick Installation Guide

    Operation Manual EMGZ 309.EIP 3 Quick Installation Guide In a Plug & Play configuration the set-up of the EMGZ309 and force sensor is limited to only the offset compensation and the calibration. 3.1 Preparations for Set-up 1. Read the Operation Manual of your force measuring sensors 2.

  • Page 8: Mounting The Force Sensors

    However, they have to be followed strictly. 3.4 Mounting the Force Sensors Mounting of the force sensors is done according to the FMS Installation manual which is delivered together with the force sensors. 3.5 Wiring the Amplifier One or two force sensors can be connected to the measuring amplifier.
  • Page 9 Operation Manual EMGZ 309.EIP Fig. 4: Wiring Diagram EMGZ309.EIP EMGZ_309_BA_Manual.ai Ethernet connectors EMGZ_309_BA_Manual.ai Caution Bad earth ground connection may cause electric shock to persons, malfunction of the total system or damage of the electronic unit! It is vital to ensure that proper earth connection is done.

  • Page 10: Configuring The Amplifier

    Operation Manual EMGZ 309.EIP 4 Configuring the Amplifier The amplifier EMGZ309._.EIP can be configured over the operation panel (chapter 8), over a PC (web interface, chapter 9) or over EtherNet/IP. The basic configuration is performed over the operation panel. 4.1 Power up the EMGZ 309._.EIP 1.

  • Page 11: Change The Measuring Units

    Operation Manual EMGZ 309.EIP 4.3 Change the Measuring Units The default tension measuring units is N (Newton). The user can, however, select another unit before the calibration process. To select the units of measure, follow the steps below: 1. Hold the PARA key until the display changes to [Dis. Filt] 2.

  • Page 12: Calibration

    The second method is based on a calculation method in conjunction with the FMS Calculator. This Calculator can be down loaded from the FMS web page. Please consult the factory for this option.

  • Page 13: Calibration Over The Operating Panel

    The display shows the unit of measure that was previously selected. Permanent key pressing expedites the changing speed. If the Device Mode [VoltGauge] is set, these parameters are deactivated 4.9 Analytic Calibration Method Determining the gain by means of the FMS-calculator: 20.12.2018...
  • Page 14 If necessary download and install FMS-calculator from the FMS homepage at: http://www.fms-technology.com/en/technical-information.php Gain-calculation-tool The gain calculator is an optional feature of the FMS-calculator. It delivers the gain factor for easy weightless calibration of FMS amplifiers. 1. First, the application related parameters must be entered in the FMS-calculator e.g.
  • Page 15 Fig. 9: Gain calculation tool E309_gain_e.jpg Calibration Procedure: 1. Calculate the gain factor with the FMS-calculator as described. 2. Press the PARA key for longer then 3 seconds to entered the parametrisation mode. 3. Scroll up or down the parameter menu with the keys until the display show [Gain].

  • Page 16: Network Connection Over Ethernet/Ip

    RSLogix5000 will generate error messages. Utilize “Messages” to change parameter values of the device. Details are explained in the sample file which is available for download on the FMS website. 5.4 Configuration of the Amplifier via EtherNet/IP EMGZ309._.EIP may, but need not be configured via EtherNet/IP.

  • Page 17: Calibration Over Ethernet/Ip

    EMGZ309 must be used. How the messages are used is described in the example project. The example project EMGZ309_EIP_Example_Project_Vx.xx is available for download on the FMS website. Note The configuration of the amplifier via EtherNet/IP must be used as commissioning procedure.

  • Page 18: Ip Configuration

    Operation Manual EMGZ 309.EIP 6.2 IP Configuration In an industrial environment the IP addresses are normally assigned fix to the EIP devices. This holds also for the EMGZ309._.EIP amplifier that needs a fix IP address in the network. The IP address configuration must take place before the amplifier is integrated in a network.
  • Page 19 Operation Manual EMGZ 309.EIP Fig. 10: Controller Organisation E309021 In this example CompactLogixL23E-QB1B is used. If a different hardware is used, one may find the listing Ethernet in another place. However, the principal approach is always the same. After a right mouse click on Ethernet a dialog window will open up.
  • Page 20 Operation Manual EMGZ 309.EIP Open plus-sign [+] in front of Communications to see all the other listings. Select ETHERNET- MODULE Generic Fig. 11: Module Selection E309022 Ethernet Module confirm with OK. Following window opens Fig. 12: : Module Selection open E309023 up in which the Name EMGZ309_91,...
  • Page 21 Operation Manual EMGZ 309.EIP The dialog window (Fig. 14) will open up. Here, one can enter the cycle time. This determines how often the data will be propagated in the network. The minimal cycle time is 2 ms. Default setting is 10 ms. Basically, the cycle time must be set so that the maximum speed requirements of the system are fulfilled.

  • Page 22: Access To The Tension Values

    Operation Manual EMGZ 309.EIP 6.4 Access to the Tension Values After the integration of amplifier network the tension data available global input tags of the controller and that in the defined cycle time. In our example the amplifier was named EMGZ309. The tension values can therefore be found under controller...

  • Page 23: Operation

    Operation Manual EMGZ 309.EIP 7 Operation 7.1 Operating the EMGZ309 via the operating panel The EMGZ309 amplifier can go in 5 different states: • Operation State: Amplifier operating • Display Selection: Selection of force or output reading • Offset Compensation: Automatic procedure to offset the roller weight •...

  • Page 24: Displaying Of Overload, Over And Underflow

    Operation Manual EMGZ 309.EIP B) The amplifier output can be displayed in 0…10VDC, 0…20mA or 4…20mA 7.3 Displaying of Overload, Over and Underflow In the Operation State the EMGZ309 amplifier will indicate limit violations on the display depending on the chosen unit: 256) If a tension has been chosen, the reading on the display at overload will be: Overload...

  • Page 25: Parametrization Via The Operating Panel

    Operation Manual EMGZ 309.EIP 8 Parametrization via the operating panel 8.1 Reset to Default Parameter Set Factory settings of your EMGZ309 amplifier can be re-set either over the parameter setting menu (see 8.3 “Description of Parameters”) or as shown below: Fig.

  • Page 26: Description Of Parameters

    Operation Manual EMGZ 309.EIP Subnet Address to be entered in 4 blocks Default No, Yes The display shows the unit of measure that was previously selected. If the Device Mode [VoltGauge] is set, these parameters are deactivated 8.3 Description of Parameters Display Filter LCD: Dis.Filt Use:...
  • Page 27 Operation Manual EMGZ 309.EIP System Force LCD: SysForce Use: The System Force [SysForce] determines the measuring capability of your measuring roller. E.g. If two 500 N sensors are installed in your measuring roller, enter 1000N. If only one 500N sensor is used, enter 500N.
  • Page 28 Operation Manual EMGZ 309.EIP Current Output Selection LCD: Curr.Out Use: This parameter selects the output signal of the amplifier.. Parameter Range Unit Selection Default 4..20mA 4..20mA 0..20mA 20.12.2018...
  • Page 29 Use: This parameter stores the value determined with the Procedure Calibration (see 4.7 “Calibration over the Operating Panel”). Alternatively you can input a calculated value using the FMS Calculator described in chapter 4.8, if the material tension cannot be simulated.
  • Page 30 The Ethernet interface of EMGZ309 can be switched on and off with this parameter. The deactivation of this interface reduces the power consumption by 25% and lowers heat generation in the device considerably. FMS recommends to activated the Ethernet interface only when needed.. Parameter Range...
  • Page 31 Operation Manual EMGZ 309.EIP Subnet Mask Address LCD: Subnet Use: The parameter assigns the Subnet Mask of the amplifier in the Ethernet network. This enables the user to communicate via a web browser with the controller. The Subnet Mask must be entered in 4 separate blocks (Sub.
  • Page 32 Operation Manual EMGZ 309.EIP 9 Parameter Setting via a PC Fig 22 shows the EMGZ309.EIP configuration in a LAN (Local Area Network). The EMGZ309.EIP force measuring amplifier can be embedded in an Ethernet network and the parameter setting can be done over this network by means of a web browser (Internet Explorer 7).
  • Page 33 Operation Manual EMGZ 309.EIP Once the amplifier was integrated in the network you can address the device e.g. with http://192.168.000.0901. After establishing the link, screen Fig. 24 will open Fig. 24: Home Page with Serial number and device information E309_Home-EIP With the menu on the left side of the screen you can navigate through the web page.
  • Page 34 Operation Manual EMGZ 309.EIP Fig. 27: Parameter list for Device Mode Force Gauge Parameters-Force Fig. 28: Parameter list for Device Mode Volt Gauge Parameters-Volt 20.12.2018...
  • Page 35 Operation Manual EMGZ 309.EIP Fig. 29: Offset compensation and calibration for Device Mode Force Gauge Offset-Calibration-Force Fig. 30: Offset compensation and calibration for Device Mode Volt Gauge Offset-Calibration-Volt 9.2 Offsetkompensation via the web browser 1. Make sure the measuring roller is unloaded 2.
  • Page 36 2. Enter the force corresponding to your calibration weight in Volt (V) in the field “Weight”. If this value is not known, the calibration method with the FMS- Calculator can be used to determine it. (see chapter 4.9 „Analytic Calibration Method“).
  • Page 37 Operation Manual EMGZ 309.EIP Fig. 31: Ethernet-Settings Ethernet Settings Fig. 32: System-Settings System 9.4 Connecting the EMGZ309 Amplifier with a PC (Peer-to-Peer) The parameter setting can also be carried out with a desktop or laptop computer directly connected to the EMGZ309.EIP. In this case, the PC is connected via a Peer-to-Peer connection to the amplifier.
  • Page 38 Operation Manual EMGZ 309.EIP 6. Double click on “Local Area Network”. The dialog box “Status of LAN connection” will open up. 20.12.2018...
  • Page 39 Operation Manual EMGZ 309.EIP 7. Click on Properties 8. On the next dialog box select the network adapter that is used for the connection. In our case “Internet protocol version 4 (TCP/IP)” 9. Click on Properties. The following dialog box “Internet protocol Version 4 (TCP/Ipv4) Properties”...
  • Page 40 Operation Manual EMGZ 309.EIP The computer is now ready to communicate with the EMGZ309.EIP amplifier: 1. Open Microsoft Internet Explorer or Mizilla Firefox. 2. The default IP address for the EMGZ321 is 192.168.000.090 as long as it was not changed over the operating penal. Enter the IP address e.g. with http://192.168.000.090 in the address bar and hit the Enter key.
  • Page 41 Operation Manual EMGZ 309.EIP 10 Dimensions The EMGZ309 series is available in three different housing options. The mechanical dimensions can be seen in the following pages. Fig. 33: Outline Drawing EMGZ309.R rail mount housing E309006e Ethernet connection: RJ-45 connector 20.12.2018...
  • Page 42 Operation Manual EMGZ 309.EIP Fig. 34: Outline Drawing EMGZ309.W wall mount housing E309004 Ethernet connection: M12 4-pole D-coded Fig. 35: Outline Drawing EMGZ309.S panel mount housing (RJ-45) E309005e 20.12.2018...
  • Page 43 Operation Manual EMGZ 309.EIP 11 Technical Specification Sensor excitation 5VDC max. 60mA (high voltage stability) Temperature drift offset < 0.01% / K [0.006% / °F] Linearity error < 0.1% Processor cycle time Min. EtherNET/IP cycle time Operation /Parameter Setting 3 keys and LCD 2x8 characters (size 8mm) EtherNet/IP-Bus Interface (optional) Standard: CIP über IEE 802.3...
  • Page 44 Operation Manual EMGZ 309.EIP FMS Force Measuring Systems AG FMS Italy FMS USA, Inc. FMS UK Aspstrasse 6 Via Baranzate 67 2155 Stonington Ave. Suite 119 Highfield, Atch Lench Road 8154 Oberglatt (Switzerland) I-20026 Novate Milanese Hoffman Estates, IL 60169 USA Church Lench Tel.

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