DENTAURUM Assistent 3000 Instructions For Use Manual
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Summary of Contents for DENTAURUM Assistent 3000
- Page 1 Instructions for use Assistent 3000 REF 078-000-00...
- Page 2 Features and Controls Handrest with electrode opening mechanism Lower ”click-stop“ electrode holder Upper ”click-stop“ electrode holder Manual button 6-stage LED display Pad for selecting ”welding“ mode ...
- Page 3 Outlet for hand electrodes Outlet for hand electrodes Combination outlet for power supply, power plug and fuse holder Outlet for foot switch Housing with tray Fuse holder...
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Page 4: Table Of Contents
8.3.4 Procedure for soft annealing, tempering and stress relieving ........... 16 9. Power-saving mode ..........................17 10. Troubleshooting ..........................18 11. Dentaurum Customer Service – Equipment ..................19 12. Care and maintenance ........................19 13. Spare parts for ”click-stop“ holders ....................19 14. -
Page 5: Manufacturer
2.1 Intended use The Assistent 3000 is only intended for welding and soldering of orthodontic appliances. The use of the unit for any other purpose is prohibited. The use of the unit for its correct purpose also includes compliance with all the instructions contained in the Instructions for use „... -
Page 6: General Notes And Disposal
Dentaurum Customer Service’s personnel or authorized service technicians. When a Dentaurum product is taken out of operation once and for all, the disposal regulations of the country of operation apply. Dentaurum or the dental trade is available to answer questions regarding the correct disposal of any specific product. -
Page 7: Components Supplied
In order to meet the complex requirements for constructing orthodontic appliances, the Assistent 3000 is fitted with 7 different copper electrodes for welding. These have special contact tips or surfaces. - Page 8 Maximum load on unit If the unit is being used over several hours, only one welding pulse at the most should be activated every 5 seconds. However, if it is only being used for a few minutes (max. 30 minutes) a pulse can be activated every second.
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Page 9: Spot Welding With "Click-Stop" Electrodes
Applications Welding brackets to bands When welding brackets to band material or pre-formed bands, ensure that the upper electrode is positioned fully on the welding flange of the bracket. Welding tubes to wire The wall of the tube must be in contact with the wire. If the pressure of the electrode is not sufficient to make contact, it is suggested flattening the tube slightly at the contact point with pliers. -
Page 10: Spot Welding With Hand Electrodes (Optional Accessory)
5. Press hand rest down and insert workpiece. When pressure on the hand rest is reduced, the electrodes close and fix the workpiece in position. 6. Activate the welding pulse with the manual button or foot switch (optional accessory). 2-3 adjacent welding pulses are enough to create a perfect welded joint. - Page 11 Note When welding with the hand electrodes, the welding energy must be set higher than for the click-stop electrode holder. The welding energy setting depends on the cross section of the material being welded. (See separate charts p. 25ff.). Recommended accessory: Connect foot switch REF 080-116-00 to outlet .
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Page 12: Soldering
8.2 Soldering When soldering, always wear safety goggles. If soldering takes too long, the soldering carbon will be damaged. When using hand electrodes for soldering or heat treatment, the electrodes must not touch each other at the electrode holders. However, if they do touch one another, a fault signal will be given. -
Page 13: Soldering With "Click-Stop" Electrodes
8.2.1 Soldering with the click-stop electrodes First tack weld the parts together with a weld spot. Procedure 1. Turn power switch to position “I“. The previously selected mode appears again. 2. Press pad (stage I) or pad (stage II) to select the “solder”... -
Page 14: Soldering With Hand Electrodes (Optional Accessory)
8.2.2 Soldering with hand electrodes (optional accessory) Procedure 1. Turn the upper electrode head on the click-stop holder one turn (45°) to the left or the right. The upper and lower electrodes must not touch each other. 2. Push the plugs of the hand electrodes into the outlets and . 3. -
Page 15: Continuous Soldering
8.2.3 Continuous soldering Press key to select the “continuous soldering” mode. The soldering process is initiated by pressing the manual button or foot switch once. It is ended by pressing the manual button ... -
Page 16: Tempering Of Wires
8.3.2 Tempering of wires Cobalt based alloys, e.g. remaloy , or Crozat wires can be tempered (hardened). The tempering of ® the wire elements depends on the time and the temperature. Heat the wire element only briefly using the hand electrodes (heat color: dark brown) at a temperature of approx. 470 °C / 878 °F. In view of the different wire dimensions, it is recommended to determine the optimum hardening conditions experimentally beforehand. -
Page 17: Power-Saving Mode
2. Fit the hand electrodes into outlet and and clamp the notched electrodes REF 081-501-00 into the clamping sleeves. 3. Connect the foot switch to outlet . 4. Turn power switch to position “I”. 5. Press pad (stage I). 6. -
Page 18: Troubleshooting
The unit operates under high voltage! To prevent accidents, never open the unit. If malfunctions cannot be corrected as mentioned above, please contact Dentaurum Customer Service (see page 19). *Replacing the fuse: Unlock the fuse insert on the right-hand side of the combination plug and pull it out. The fuse is now accessible and can be removed from the fuse holder. -
Page 19: Dentaurum Customer Service - Equipment
Dentaurum GmbH & Co. KG I Turnstr. 31 I 75228 Ispringen I Deutschland (P.O.B. 100 440, 75104 Pforzheim) Tel. + 49 72 31 / 803-211 I Fax + 49 72 31 / 803-295 I info@dentaurum.com 12. Care and maintenance The unit requires no maintenance. -
Page 20: Optional Accessories
Screws for tightening electrodes Spare fuse 3.15 A, time-delay fuse REF 084–100–00 REF 907-037–10 10 pieces 1 piece File for soldering carbon REF 083–300–00 10 pieces Spare fuse (1 A, medium time-lag) REF 908-678-09 1 piece 14. Optional accessories Foot or knee switch, combined Holder for hand electrode REF 080–116–00 1 piece... -
Page 21: Spare Parts For Hand Electrodes
14.1 Spare parts for hand electrodes Soldering carbon Electrodes, notched with copper jacket for hand electrode for annealing, tempering, welding REF 081-601–00 REF 081-501–00 1 piece 2 pieces Clamping electrode REF 081-701–00 1 piece... -
Page 22: Installation Of The Holder For Hand Electrodes
14.2 Installation of the holder for hand electrodes REF 081-204-00 / 081-205-00 / 081-206-00 Tools required: Phillips screwdriver Turn the welding unit upside down. Do not place the welding unit on top of the electrodes. Installation of the electrode holder. Connect the hand electrodes and place them into the holder. -
Page 23: Schematic
15. Schematic... - Page 24 No. – Description ........................1 – Fuse 3.15 At 230V .....................907-037-10 2 – Unit base (no image) ..................908-868-00 3 – Power cable (no image) ..................907-027-10 4 – Control power board ..................908-678-00 5 – Keypad board ....................908-678-10 6 – Fuse 1 A medium time-lag .................908-678-09...
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Page 25: Welding Charts
16.1 Noninium wires ® Material 1 Material 2 Electrode Setting Setting Setting combination Junior 3000 Assistent 3000 Master 3000 Noninium wire Noninium wire REF 085-200-00 ® ® 0.7 mm hard 0.7 mm hard Stage 2 Stage 3 –... -
Page 26: Remanium ® Wires
16.2 remanium wires ® Material 1 Material 2 Electrode Setting Setting Setting combination Junior 3000 Assistent 3000 Master 3000 remanium wire remanium wire REF 085-200-00 ® ® Stage 2 0.7 mm hard 0.7 mm hard Stage 5 59 – 61 tack welding REF 513-070-00... -
Page 27: Remaloy ® Wires
16.3 remaloy wires ® Material 1 Material 2 Electrode Setting Setting Setting combination Junior 3000 Assistent 3000 Master 3000 REF 085-200-00 Stage 2 Stage 3 – 4 35 – 40 remaloy wire remaloy wire ® ® REF 086-100-00 0.7 mm hard 0.8 mm hard REF 528-070-00... -
Page 28: Rematitan ® Special Wires
16.4 rematitan SPECIAL wires ® Material 1 Material 2 Electrode Setting Setting Setting combination Junior 3000 Assistent 3000 Master 3000 rematitan SPECIAL rematitan SPECIAL ® ® REF 085-200-00 wire wire Stage 1 Stage 1 8 – 10 0.4 mm 0.4 mm REF 086-300-00... -
Page 29: Other Materials
16.5 Other materials Material 1 Material 2 Electrode Setting Setting Setting combination Junior 3000 Assistent 3000 Master 3000 Standard biscup Stage 5 78 – 80 bands tack welding tack welding REF 860-012-00 hyrax II 12/10 Hand electrodes ® REF 602-808-00 REF 081-501-00 Dentadorm Snap ®... -
Page 30: Quality Information
17. Quality information Dentaurum ensures a faultless quality of the products manufactured by us. These recommendations are based upon our own experiences. The user is responsible for the processing of the products. Responsibility for failures cannot be taken, as we have no influence on the processing on site. -
Page 31: Ec-Declaration Of Conformity
EC-Declaration of Conformity DENTAURUM GmbH & Co. KG Turnstr. 31 75228 Ispringen hereby declares that the design and construction of the laboratory equipment described below, including the version marketed by us, comply with the basic regulations governing safety and health as stated in the EC Guidelines. This declaration will become invalid if the laboratory equipment is modified or altered in any way without our prior consent. - Page 32 Â „ For more information on our products and services, please visit www.dentaurum.com Date of information: 06/19 Subject to modifications Turnstr. 31 I 75228 Ispringen I Germany I Phone + 49 72 31 / 803 - 0 I Fax + 49 72 31 / 803 - 295...
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