Summary of Contents for Uni-ram URS500 Series
- Page 1 USER MANUAL URS500 AND URS600 SERIES MODELS URS500 URS600 URS500EP2 URS600EP2 URS500EP2 / URS600EP2 URS500 / URS600 UNI-RAM CORPORATION • ONTARIO • CANADA Revision 2019-07...
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Page 2: Table Of Contents
MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 CONTENTS INTRODUCTION ........................... 3 SAFETY APPROVALS, CAUTIONS AND WARNINGS ................ 3 FEATURES AND SPECIFICATIONS ....................4 SAFETY FEATURES ..........................4 PREPARATION AND SETUP ......................5 LOCATION AND CONNECTION ......................5-6 SOLVENT REQUIREMENTS AND DEFINITIONS ................ -
Page 3: Introduction
Revision 2019-07 INTRODUCTION Uni-ram holds many patents on designs used in its innovative products. Every machine is tested for com- pliance with Quality Assurance standards. Follow the instructions on preparation, use and operation to operate this machine safely and eff ectively. Ensure that this manual is readily available to the operator at all times. -
Page 4: Features And Specifications
Recyclers can be used with any Uni-ram Automatic Apray Gun Cleaner. The “E” models are designed to be linked directly to a Uni-ram “E” series Automatic Spray Gun Cleaner or to an external container. The direct connection creates a self-contained Recycling System allowing Timer-controlled Transfer In and Out between the Solvent Recycler and the other component. -
Page 5: Preparation And Setup
Air supply Kit (EP2 Series) KIT-AIRSUPPLY-E RESISTANT AND CHEMICAL RESISTANT. USE OF A NON-UNI-RAM LINER BAG MAY VOID THE WARRANTY. LOCATION AND CONNECTION This unit is certifi ed for use in non-hazardous locations and hazardous locations Class 1, Division 1 Group D and Class 1, Division 2, Group D. - Page 6 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 supply only by a qualifi ed electrician in accordance with the National Electrical Code. • Hazardous Location: In hazardous locations (Class 1, Division 1, Group D and Class 1, Division 2, Group D), use the explo- sion proof plug and receptacle shown in the Chart under FEATURES AND SPECIFICATIONS.
- Page 7 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 1) Transferring Solvent To and From a Spray Gun Cleaner Dirty Solvent In Clean Solvent Out Blue Airline - At- tach to Tee and Gun Cleaner Air Supply Input, Requires Fitting (not supplied) Attach Moisture Filter...
- Page 8 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 2) Transferring Solvent To and From a Drum / Container Attach Air Supply fi tting (not supplied) and/or Moisture Filter (not supplied) Connect the end of the hose with the “Solvent In” label to the “Solvent In” port on the recycler. Hand tight- en.
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Page 9: Operating Procedures
MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 OPERATING PROCEDURES Wear protective clothing in accordance with local safety and environmental regulations. Use face goggles and gloves as a minimum. Use an apron and respirator if required. Summary of Operating Steps: 1) Open the Tank Lid and Safety Cover 2) Transfer Solvent to the Recycler Tank 3) Position Solvent Receiving Pail... - Page 10 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 b) For models with the Solvent Transfer System (EP2 Models): • Open the Transfer Valve by turning the handle counter-clockwise 90°. • Turn the Filling Timer knob clockwise fully. Dirty solvent will fl ow from the Transfer Port into the Liner Bag and stop when the timer runs out.
- Page 11 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 To Change the Temperature Set Point: Make sure the “HEAT” and “FAN” lights are off . Press and hold the “OFF” button while pressing the “ON” button repeatedly to cycle through the 6 possible Set Points. If you go past the desired Set Point, continue to press the “ON”...
- Page 12 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 Note: There will be about 1/8 Gal (500 ml) of solvent remaining in the Distillation Tank after recycling due to condensation. This solvent, If left in the tank, can cause corrosion. Dirt and debris left in the tank can prevent full heat from reaching the dirty solvent during recycling.
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Page 13: Theory Of Operation
MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 THEORY OF OPERATION - DISTILLATION PROCESS Waste solvent consists of the original solvent plus liquid and solid materials picked up during use of the solvent. Recycling separates the original solvent from the waste materials. During the recycling process, the distillation tank fi... - Page 14 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 Maintenance Remove the power supply or switch off the main switch before all WARNING maintenance and service work. Please note! Only use original spare parts for maintenance and repairs. Ensure that the warning stickers present and the lights on the URS500 are clearly visible at all times so that they can alert the URS500 users to safe use.
- Page 15 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 Condenser fins Cooling air outlet Cooling air inlet 1.2. Cleaning the condenser The condenser must be regularly checked and cleaned to ensure that it is free of dust and waste. Dust and waste that has collected on the other side of the condenser is not visible in the URS500.
- Page 16 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 1. Install the new lid gasket by hand, by gradually pressing the ring all the way around with your fingers. It is important that the ring is placed flat and no deformations are visible. This can be checked by the horizontal seam on the ring, which must be straight along its entire length.
- Page 17 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 1. Clean the cap of the condenser block. It is important that all openings in the cap are free. If a layer of lacquer / residue is blocking the openings, remove it with a small drill, or allow the cap to soak in thinner and then scrape the dirt off with a metal pin.
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Page 18: Troubleshooting Guide
Carry out each action step until a solution is found. If the recommended actions do not solve the problem call Uni-ram Service in North America or contact a qualifi ed Service Technician. Caution: Disconnect the power supply before conducting maintenance or service. - Page 19 Temperature Set Point. pressure Sections on Bag are brown and 1) Use of inferior low 1) Use new genuine Uni-ram high tempera- thin due to High Temperature temperature bag. ture Liner Bag and recycle. 2) Temperature Set 2) Reduce the Temperature Set Point and Point is too high.
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Page 20: Error Codes
3 TIMES Condenser is overheating or ther- Clean dirty Condenser following mostat is faulty. Service Procedure 1. If Ther- mostat is faulty contact Uni-ram Service 2 TIMES 4 TIMES If code 23 condition lasts over 10 1) Clean dirty Condenser. See minutes, this code will show and Service Procedure 1. - Page 21 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 ERROR Flashing LED Description Action Required CODE Lights READY READY 3 TIMES 2 TIMES Micro Controller has been reset Press “OFF” and then “ON” but- due to power interruption or drop tons to resume operation.
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Page 22: Service Procedures
Note: Care should be taken not to pull the Front Cover too far as some wires may discon- nect. • There are two fuses for URS500 series and four fuses for URS600 series. URS500 series: URS600 Series: Fuses F1: 250 V 20.0 A 314 (Fast type) for Heater There are two each of F1 and F2 fuses. - Page 23 MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 4) INCREASE LID TENSION (BY ADJUSTING SPRING BOLT) CAUTION: SHOULD BE DONE ONLY AS A LAST RESORT - FIRST CHECK FOR A WORN LID GASKET, A BLOCK- AGE IN THE SOLVENT FLOW PATH , LOOSE HINGE OR CROSS BAR BOLTS OR A SET POINT THAT IS TOO HIGH FOR THE SOLVENT BEING RECYCLED.
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Page 24: Replacement Parts
MANUAL - SOLVENT RECYCLERS - URS500, 600, 500EP2, 600EP2 Revision 2019-07 REPLACEMENT PARTS DESCRIPTION PART NO. SAFETY COVER 770-3311 DIAPHRAGM PUMP UDP4TA DOOR HANDLE & 2 SCREWS 120-318F & 99-404S TRANSFER HOSE KIT (E MODELS ONLY) KIT-TRANSHOSES-A AIR SUPPLY KIT (E MODELS ONLY) KIT-AIRSUPPLY-E LID GASKET, NEOPRENE 770-2150N... -
Page 25: Warranty
“Conditions of Warranty” as consumables are not covered. Uni-ram reserves the right to direct the customer to ship the unit collect to the Uni-ram factory or to an ap- proved Service Center for repair using the Uni-ram Return Goods Procedure or to repair the unit on-site.