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MICRO-EPSILON scanCONTROL 30 Series Operating Instructions Manual

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Operating Instructions
scanCONTROL
30xx

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Summary of Contents for MICRO-EPSILON scanCONTROL 30 Series

  • Page 1 Operating Instructions scanCONTROL 30xx...
  • Page 2 Laser scanner MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 e-mail: info@micro-epsilon.com www.micro-epsilon.com...

  • Page 3: Table Of Contents

    Contents Safety ............................7 Symbols Used ..............................7 Warnings ................................7 Notes on CE Marking ............................8 Intended Use ..............................9 Proper Environment ............................9 Laser Safety ..........................10 General ................................10 Laser Class 2M ..............................11 Laser Class 3R ..............................12 Functional Principle, Technical Data ..................
  • Page 4 5.2.6 External Laser Switching (optional) ......................... 31 Installation Instructions ............................ 32 Getting Ready for Operation, Commissioning ....................32 Operation of the Sensor with a PC ..................33 Displays ................................33 Operating and Demonstration Programs ......................33 Installation ................................ 34 6.3.1 Requirements ..............................
  • Page 5 Liability for Material Defects ....................52 Service, Repair ......................... 52 Decommissioning, Disposal ....................52 Error Codes ..........................53 Appendix scanCONTROL 30xx...
  • Page 6 scanCONTROL 30xx...

  • Page 7: Safety

    Safety Safety The handling of the sensor assumes knowledge of the operating instructions. Symbols Used The following symbols are used in this operating instructions: Indicates a hazardous situation which, if not avoided, may result in minor or mode- rate injury. Indicates a situation that may result in property damage if not avoided.

  • Page 8: Notes On Ce Marking

    Products which carry the CE mark satisfy the requirements of the EU directives cited and the European harmonized standards (EN) listed therein. The EU Declaration of Conformity is available to the responsible authorities according to EU Directive, article 10, at: MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15 94496 Ortenburg / Germany The sensor is designed for use in industrial environments and meets the requirements.

  • Page 9: Intended Use

    Safety Intended Use - The scanCONTROL 30xx sensor is designed for use in industrial applications. - It is used for ƒ Profile measurement ƒ Length measurement ƒ Quality monitoring and inspection of dimensions - The sensor must only be operated within the limits specified in the technical data, see Chap. 3.2. - The sensor must be used in such a way that no persons are endangered or machines and other material goods are damaged in the event of malfunction or total failure of the system/sensor/controller.

  • Page 10: Laser Safety

    Laser Safety Laser Safety General The scanCONTROL 30xx sensors operate with a semiconductor laser having a wavelength of 658 nm (visible/red) or a semiconductor laser having a wave- length of 405 nm (visible/blue). The laser operation is indicated visually by the LED on the sensor. When operating the scanCONTROL 30xx sensors, the relevant regulations according to IEC 60825, Part 1 of 05/2014 and the applicable accident prevention...

  • Page 11: Laser Class 2M

    Laser Safety Laser Class 2M scanCONTROL 30xx sensors with a maximum laser power up to 10 mW, see Chap. 3.2, are classified in Laser Class 2M (IIM). Accordingly, the following applies: With laser equipment of the Class 2M, the eye is not put in danger during random, short-term exposure to the laser radiation, i.e.

  • Page 12: Laser Class 3R

    Laser Safety Laser Class 3R The laser is pulsed, the maximum optical power is ≤ 30 mW. The pulse frequency depends on the measuring rate set (0 … 25 kHz). The pulse duration of the peaks is regulated depending on the measuring rate. The sensors fall within laser class 3R.

  • Page 13: Functional Principle, Technical Data

    Functional Principle, Technical Data Functional Principle, Technical Data Short Description 3.1.1 Measuring Principle The scanCONTROL 30xx sensor operates ac- cording to the principle of optical triangulation (light intersection method): - A laser line is projected onto the target surface via a linear optical system. - The diffusely reflected light from the laser line is replicated on a sensor matrix by a high quality optical system and evaluated...

  • Page 14: Special Performance Features

    Functional Principle, Technical Data 3.1.3 Special Performance Features - scanCONTROL 30xx features speed and compact design with simultaneously high measurement accu- racy. A special line-scanning optical system ensures uniform exposure of the measuring field. - The sensor matrix is arranged in the sensor head according to the Scheimpflug condition which facilitates uniform image focusing over the whole depth of the measurement range (Z-axis).

  • Page 15: Technical Data

    Functional Principle, Technical Data Technical Data Model scanCONTROL 30xx-25/BL 30xx-50/BL 30xx-25 30xx-50 Measuring range Z-axis 15 mm 40 mm 15 mm 40 mm Start of measuring range 77.5 mm 105 mm 77.5 mm 105 mm End of measuring range 92.5 mm 145 mm 92.5 mm 145 mm...
  • Page 16 IEEE 802.3af Power over Ethernet, class 2 FSO = Full Scale Output | MMR = Midrange 1) Based on a MICRO-EPSILON Optronic standard target 2) Beam divergence: ±10° for LLT30xx-25, ±15° for LLT30xx-50 3) Pulse pattern: Profile frequency from 0 to 25 kHz with a constant gap of 30 µs. The pulse duration varies depending on the profile frequency.

  • Page 17: Led Displays

    Functional Principle, Technical Data LED Displays Laser Meaning Yellow Laser is on Data Meaning Green Measurement is active Green, flashes slowly Data transmission is active Green, flashes short Controller accesses Error Meaning Red, flashes Error code, see Chap. scanCONTROL 30xx Page 17...

  • Page 18: Delivery

    Delivery Delivery Unpacking, Included in Delivery - 1 Sensor scanCONTROL 30xx - 1 Assembly instructions - 1 Calibration final inspection - 2 Protective caps - 1 PCR3000-5 Multifunction cable; 5 m long; for power supply, digital input (TTL and HTL) and RS422 (half- duplex);...

  • Page 19: Installation And Mounting

    Installation and Mounting Installation and Mounting Attachment and Mounting - using 2 or 3 screws M5, screwed directly - using 2 or 3 screws M4, screwed pushed through Depending on the installation position, it is recommended to define the sensor position using centering ele- ments and fitting bores.
  • Page 20 Installation and Mounting (1) Screw M4 (1) Screw M5 (2) Centering element (2) Centering element Fig. 3 Mounting example with bolt connection Fig. 4 Mounting example with direct fastening Bolt connection: Direct fastening: - 3 threaded holes (M4) - 3 bores ø 4.5 with centering element: with centering element: - additionally 2 cylindrical counter-...
  • Page 21 Installation and Mounting 40 (1.57) ø13.5 96 (3.78) 77 (3.03) 5.5 (.22) 2x A (12) 26.8 (1.06) 25 (.98) 23 (.91) 77.5 (3.05) 85 (3.35) 92.5 (3.64) Fig. 6 Dimensional drawing sensor scanCONTROL 30xx-25, dimensions in mm (inches), not to scale scanCONTROL 30xx Page 21...
  • Page 22 Installation and Mounting 40 (1.57) ø13.5 96 (3.78) 77 (3.03) 5.5 (.22) 2x A (10) 56.5 (2.22) 50 (1.97) 43.3(1.7) 105 (4.13) Fig. 7 Dimensional drawing 125 (4.92) sensor scanCONTROL 30xx-50, dimensions in mm (inches), 145 (5.71) not to scale scanCONTROL 30xx Page 22...

  • Page 23: Connections

    Installation and Mounting Connections 5.2.1 General 1 Multifunction socket (Power supply, IO) 2 Ethernet socket Fig. 8 Output sockets arrangement Designation Sensor connector Pin Cable color PCR3000-x Notes Connection view + 11 V - 30 V DC (rated value 24 V); max. 5 W blue +Laser on/off white...

  • Page 24: Power Supply

    Installation and Mounting 5.2.2 Power Supply Connector multifunction socket, see Fig. 8, pin assignment, see Fig. Connect the multifunc- Range: 11 V – 30 V (rated value 24 V DC; 500 mA) tion socket only when The operating voltage is protected against reverse polarity. the power supply is switched off.

  • Page 25: Rs422, Synchronization

    Installation and Mounting 5.2.3 RS422, Synchronization Connector multifunction socket, see Fig. 8, pin assignment, see Chap. Fig. scanCONTROL 30xx The scanCONTROL 30xx sensor has a RS422 port according to EIA standards, which can be parameterized supports Power over as input or output via software. Ethernet.
  • Page 26 Installation and Mounting The multifunction socket can be used with either of the following configurations: Configuration Direction Standard setting for terminating resistor R Half-duplex, serial communi- input/output cation with 115200 Baud Half-duplex, serial communi- input/output cation with 57600 Baud Half-duplex, serial communi- input/output cation with 38400 Baud Half-duplex, serial communi-...

  • Page 27: Switching Inputs

    Installation and Mounting 5.2.4 Switching Inputs Connector multifunction socket, see Fig. 8, pin assignment, see Fig. Type 2 Type1 Switch Transistor Type 1 Type 2 scanCONTROL scanCONTROL 30xx 30xx Transistor Switch 10 kOhm 10 kOhm In 1 In 1 In 2 In 2 In 3 In 3...
  • Page 28 Installation and Mounting The multifunction socket can be used with either of the following configurations: Configuration Encoder, positive edge of index track Encoder with external trigger input Trigger External trigger input Trigger ppc 1 ppc 2 ppc 3 External trigger and load up to 8 user modes Trigger Bit 0 Bit 1...

  • Page 29: Ethernet Connection

    Installation and Mounting 5.2.5 Ethernet Connection Connector “Ethernet“, see Fig. The Ethernet connection is the standard connection to the PC. The sensor supports the transmission with 100 Mbit and 1 Gbit. RJ45 connector 8-pin. screw connector (sensor side) Pin no. Color stranded hook-up wire SCR3000A-x Pin no.
  • Page 30 The uncompressed sensor port, these two power array view can only be used with activated jumbo frames. supplies have to be galvanically isolated. Use the program SensorFinder.exe for network configuration. This program is available online at https://www.micro-epsilon.com/download/software/SensorFinder.zip. scanCONTROL 30xx Page 30...

  • Page 31: External Laser Switching (Optional)

    Installation and Mounting 5.2.6 External Laser Switching (optional) Connector multifunction socket, see Fig. 8, pin assignment, see Fig. Function - Laser on: Voltage between +laser on/off and -laser on/off 2.8 V… 31 V, I < 5 mA - Laser off: Voltage between +laser on/off and -laser on/off < 0.8 V or open Type 3 Type 4 PCR3000-x...

  • Page 32: Installation Instructions

    - The minimum bending radii of the recommended cables for flexible laying must not be less 80 mm. - MICRO-EPSILON recommends the use of the optionally available power supply PS2020, Din rail mounting, input 230 VAC, output 24 VDC/2.5 A, see Appendix.

  • Page 33: Operation Of The Sensor With A Pc

    Operating and Demonstration Programs For sensor operation, several programs are available. You will find them online on the sensor product website or in the Download area: https://www.micro-epsilon.com/2D_3D/laser-scanner/Software/downloads/ - The scanCONTROL Developer Tool program supports scanner parameterization and user-friendly visualization of profile data.

  • Page 34: Installation

    Operation of the Sensor with a PC Installation 6.3.1 Requirements The following minimum system specification is necessary for the operation of the scanCONTROL software packages: - Windows 7 (32 bit and 64 bit), Windows 8 or 8.1 (32 bit and 64 bit), Windows 10 (32 bit and 64 bit) Connect the sensor - 1 GHz processor (32 bit and 64 bit) or faster directly to the PC.

  • Page 35: Instructions For Operation

    Operation of the Sensor with a PC Instructions for Operation 6.4.1 Measuring Field Selection The optical design of the sensor satisfies the so-called “Scheimpflug condition” which ensures optimum mapping over the complete measuring range. In doing so, the measuring range is mapped on a rectangular sensor matrix. Please refer to the calibration final inspection of your sensor.
  • Page 36 Operation of the Sensor with a PC The number of rows evaluated on the sensor matrix is the set union of the covered rows of region of interest 1 and region of interest 2. If the sensor is used in high-speed mode, only every second row is used for evaluation and thus the number of covered rows by the ROIs (region of interest) is divided by two.

  • Page 37: Calibration

    Operation of the Sensor with a PC 6.4.2 Calibration The calibration of the sensor is performed using the complete sensor matrix and is independent from the selected measuring field. The trapeze form of the measuring field is produced from the projection onto the sensor matrix. The standard measuring range is framed in the center.

  • Page 38: Operating Modes

    Operation of the Sensor with a PC 6.4.3 Operating Modes The scanCONTROL 30xx series provides three different operating modes: 1. High Resolution The High Resolution Mode provides the best measurement data with respect to linearity and resolution. 2. High Speed The High Speed Mode provides high profile frequencies for profile acquisi- tion.

  • Page 39: Automatic Exposure Time Regulation

    Operation of the Sensor with a PC 6.4.4 Automatic Exposure Time Regulation The automatic exposure time (shutter time) regulation feature facilitates the profile recording of changing target surfaces. Therefore, a region of interest can be set on the sensor matrix so that the automatic exposure regulation only uses certain target areas for the determination of the optimal exposure time: Start view with Fig.

  • Page 40: Error Influences

    Operation of the Sensor with a PC Error Influences 6.5.1 Reflection of the Target Surface The sensor basically evaluates the diffuse portion of the laser line reflections. Any statement about a mini- mum reflection factor is only possible with reservations. A preliminary examination is necessary for using the sensor on transparent or reflecting objects.

  • Page 41: External Light

    Operation of the Sensor with a PC 6.5.4 External Light An interference filter in the sensor is present for suppression of external light. In general, the shielding of external light directly emitted on the target or reflected in the sensor must be ensured using protective covers or similar.

  • Page 42: Shadowing Effects

    Operation of the Sensor with a PC 6.5.7 Shadowing Effects - Receiver: The laser line can disappear completely or partially behind steep edges. The receiver then does not „see“ these areas. - Laser line: The fan-shaped form of the laser line inevitably results in partial shadowing at vertical edges. In order to make these areas visible, only changing the sensor or object position helps.

  • Page 43: Cleaning

    Operation of the Sensor with a PC Cleaning A periodically cleaning of the protective housings is recommended. Dry cleaning This requires a suitable optical antistatic brush or blow off the panels with dehumidified, clean and oil free compressed air. Use a dry, clean, soft, lint-free, antistatic lens cloth to clean the protective glass. Wet cleaning Use a clean, soft, lint-free cloth or lens cleaning paper and pure alcohol (isopropanol) for cleaning the protec- tive housing.

  • Page 44: Scancontrol Output Unit

    scanCONTROL Output Unit scanCONTROL Output Unit The measurement system scanCONTROL 30xx measures and evaluates 2D profile data of a surface and sup- plies analog and digital control signals. scanCONTROL Output Unit - outputs digital and analog signals, - is based on the WAGO®-I/O-System 750, - uses Ethernet.

  • Page 45: Connect The Power Supply

    scanCONTROL Output Unit Mount the components of a scanCONTROL Output Unit on a top hat rail (TS35) in the described order. Without using a top hat rail a robust installation cannot be guaranteed. Ensure that each module is locked securely on the top hat rail. Terminate the bus with the bus termination, see Fig.

  • Page 46: Commissioning Scancontrol Output Unit

    scanCONTROL Output Unit After mounting of the modules, the required wiring has to be installed. Connect the “System supply (out)“ terminals of the OU-Filter module to the “System supply (in)“ termi- nals of the OU-Fieldbus Coupler (0 V and 24 V, see Fig.

  • Page 47: Specification Of The Components

    Output Unit Specification of the Components 7.4.1 Output Unit Basic Micro-Epsilon order no. 6414073 Consists of - OU-Fieldbus Coupler/Ethernet - OU-Filter module - OU-Bus termination module - Interfaces: 2x Ethernet to connect scanCONTROL 30xx sensors. - Indicators (Status LED’s, for detailed description refer to the manual of the OU-Fieldbus Coupler/Ethernet) - The system supply is already mounted to the Fieldbus Coupler.

  • Page 48: Supported Modules

    - 8-Channel digital output module; DC 24 V; 0.5 A; low-side switching; 8 actors; short circuit prooved; Micro-Epsilon order no. 0325131; power supply through power jumper contacts - 4-Channel analog output module; 0 - 10 V; Micro-Epsilon order no. 0325135, see Chap. 7.4.4 - 4-Channel analog output module;...

  • Page 49: Ou-Digitalout/8-Channel/Dc24 V/0.5 A/High-Side Switching/8 Actuators

    Output Unit 7.4.3 OU-DigitalOut/8-Channel/DC24 V/0.5 A/High-side Switching/8 Actuators - Micro-Epsilon order no. 0325115 - The 8-Channel digital output module DC 24V 0.5 A is short-circuit- proofed, high-side switching, for TS35, CAGE CLAMP® connec- tions, 8 actuators. - The field level is galvanically isolated to the system level.

  • Page 50: Ou-Analogout/4-Channel/0-10 V

    Output Unit 7.4.4 OU-AnalogOut/4-Channel/0-10 V - Micro-Epsilon order no. 0325135 - 4-Channel analog output module DC 0-10 V - Indicators (Status-LED’s, for detailed description refer to manual of the 4-Channel analog output module DC 0-10 V) - Voltage range is terminal-related 0 to +10 V and can not be extended by changing the appropriate setting in scanCONTROL Configuration Tools.

  • Page 51: Scancontrol Gateway

    scanControl Gateway scanControl Gateway scanCONTROL Gateway allows for scanCONTROL SMART sensors to be integrated into various fieldbus systems: - Profinet - Ethernet IP - EtherCat All measurement results obtained from the profile evaluation carried out of a scanCONTROL SMART sensor can be transmitted to a PLC via one of these fieldbus systems.

  • Page 52: Liability For Material Defects

    The liability for material defects is 12 months from delivery. Within this period, defective parts, except for wearing parts, will be repaired or replaced free of charge, if the device is returned to MICRO-EPSILON with shipping costs prepaid. Any damage that is caused by improper handling, the use of force or by repairs or modifications by third parties is not covered by the liability for material defects.

  • Page 53: Error Codes

    Error Codes Error Codes (— LED Error lights for a long time, • LED Error lights briefly) Flashing Cause Remedy Notes sequence Group: Loading / saving configuration Only previously stored Mode not found. Select different one. modes can be called up. 2x short Contact manufacturer, return Should not occur in normal...
  • Page 54 Error Codes Flashing Cause Remedy Notes sequence Data overflow during --.. Reduce profile frequency, transmission of the data via Data can be impaired. increase packet size. 2x long, 3x short Ethernet --….. Reduce profile frequency, se- Error during calculation Data can be impaired. lect faster calculation mode.

  • Page 55: Appendix

    Error Codes Appendix Accessories PS2020 Power supply for DIN rail mounting, input 230 VAC, output 24 VDC/2.5 A for maximum 2 sensors scan- CONTROL 30xx at the same time. scanCONTROL 30xx Page 55...
  • Page 56 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG X9751399-A031109SWE Königbacher Str. 15 · 94496 Ortenburg / Germany MICRO-EPSILON MESSTECHNIK Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 *X9751399-A03* info@micro-epsilon.com · www.micro-epsilon.com...

This manual is also suitable for:

Scancontrol 30 25/bl seriesScancontrol 30 50/bl seriesScancontrol 30 25 seriesScancontrol 30 50 series

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