Safety Safety System operation assumes knowledge of the operating instructions. Symbols Used The following symbols are used in this operating instructions: Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action.
Safety Avoid constant exposure of the sensor to dust or splashes of water by appropriate methods such as blowing or using a protective housing. > Damage to or destruction of the sensor Do not touch the protective windows of the optics. Wipe off any fingerprints immediately with pure alcohol and a clean cotton cloth with no streaks.
Safety Intended Use - The scanCONTROL 30xx sensor is designed for use in industrial applications. - It is used for measuring profile measuring length monitoring quality and checking dimensions - The sensor must only be operated within the limits specified in the technical data, see 3.2.
Laser Safety Laser Safety General The scanCONTROL 30xx sensors operate with a semiconductor laser having a wavelength of 658 nm (visible/red), 660 nm (visible/ red) resp. 405 nm (visible/blue). When operating the scanCONTROL 30xx sensors, the relevant regulations according to IEC 60825, Part 1 of 05/2014 and the appli- cable accident prevention regulations must be followed.
Laser Safety Laser Class 2M The sensors fall within laser class 2M. The laser is operated on a pulsed mode, the maximum optical power is ≤ 10 mW, ≤ 12 mW resp. 26 mW. The pulse frequency depends on the adjusted measuring rate (0 ... 25 kHz). The pulse duration of the peaks is regulated depending on the measuring rate and reflectivity of the target and can be 7 µs up to infinite (continuous operation).
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Laser Safety LASER RADIATION L A S E R R A D I AT I O N DO NOT STARE INTO BEAM Do not stare into beam or expose OR EXPOSE USERS OF users of telescope optics TELESCOPE OPTICS CLASS 2M LASER PRODUCT CLASS 2M LASER PRODUCT IEC 60825-1: 2014 IEC 60825-1: 2014...
Laser Safety Laser Class 3R The sensors with the /3R option fall within laser class 3R. The laser is operated on a pulsed mode, the maximum optical power is ≤ 30 mW, ≤ 50 mW resp. ≤ 100 mW. The pulse frequency depends on the adjusted measuring rate (0 ... 25 kHz). The pulse dura- tion of the peaks is regulated depending on the measuring rate and reflectivity of the target and can be 7 µs up to infinite (continuous operation).
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Laser Safety Mark the laser area recognizable and everlasting. In addition, the following information label must be attached to the laser output on the sensor housing: LASER APERTURE LLT30xx-25, LLT30xx-50, LLT30xx-430, LLT30xx-600 LLT30xx-100, LLT30xx-200 Class 3R laser sensors require a laser protection officer. scanCONTROL LASER RADIATION AVOID DIRECT EYE EXPOSURE...
Functional Principle, Technical Data Functional Principle, Technical Data Short Description 3.1.1 Measuring Principle The scanCONTROL 30xx sensor operates according to the principle of optical triangulation (light intersection method): - A laser line is projected onto the target surface via a linear optical system.
Functional Principle, Technical Data 3.1.3 Special Performance Features - scanCONTROL 30xx features speed and compact design with simultaneously high measurement accuracy. A special line-scanning optical system ensures uniform exposure of the measuring field. - The sensor matrix is arranged in the sensor head according to the Scheimpflug condition which facilitates uniform image focusing over the whole depth of the measurement range (Z-axis).
Functional Principle, Technical Data Technical Data Model 30x0-25 30x0-50 30x0-100 30x0-200 30x0-430 30x0-600 Red Laser | Red Laser | Red Laser | Red Laser Red Laser Red Laser Laser type Blue Laser Blue Laser Blue Laser Start of measuring range 77.5 mm 105 mm 200 mm...
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Functional Principle, Technical Data Model 30x0-25 30x0-50 30x0-100 30x0-200 30x0-430 30x0-600 Ethernet GigE Output of measurement values / Sensor control / Profile data transmission Vison Digitale Eingänge Interfaces Mode switching / Encoder (counter) / Trigger RS422 (halbdu- Output of measurement values / Sensor control / Trigger / Synchronization plex) Output of measurement values Ethernet (UDP / Modbus TCP);...
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Connections sockets, cable outlets on top (/PT) or rear (/RT) (/PT) 1) Based on measuring range; measuring object: Micro-Epsilon standard object 4) Only with 2D/3D Output Unit 2) According to a one-time averaging over the measuring field (2,048 points) 5) Only with 2D/3D Gateway...
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Functional Principle, Technical Data Model LLT 30x2-25 LLT 30x2-50 LLT 30x2-100 LLT 30x2-200 LLT 30x2-430 LLT 30x2-600 Red Laser | Red Laser | Red Laser | Red Laser Red Laser Red Laser Laser type Blue Laser Blue Laser Blue Laser Start of measuring 77.5 mm 105 mm...
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Functional Principle, Technical Data Model LLT 30x2-25 LLT 30x2-50 LLT 30x2-100 LLT 30x2-200 LLT 30x2-430 LLT 30x2-600 Red Laser | Red Laser | Red Laser | Red Laser Red Laser Red Laser Laser type Blue Laser Blue Laser Blue Laser Resolution 1,024 points/profile Profile frequency...
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Connections sockets, cable outlets on top (/PT) or rear (/RT) (/PT) 1) Based on measuring range; measuring object: Micro-Epsilon standard object 4) Only with 2D/3D Output Unit 2) According to a one-time averaging over the measuring field (1,024 points) 5) Only with 2D/3D Gateway...
Functional Principle, Technical Data LED Displays Laser Meaning Yellow Laser is on Data Meaning Green Measurement is active Green, flashes slowly Data transmission is active Green, flashes short Controller accesses Error Meaning Red, flashes Error code, see 12. scanCONTROL 30xx Page 23...
Installation and Mounting Installation and Mounting Attachment and Mounting for LLT30xx-25 / LLT30xx-50 / LLT30xx-100 / LLT30xx-200 - using 2 or 3 screws M5, screwed directly - using 2 or 3 screws M4, screwed pushed through Depending on the installation position, it is recommended to define the sensor position using centering elements and fitting bores. The cylindrical counterbore ø8H7 is intended for the position-defining centering elements.
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Installation and Mounting (1) Screw M4 (1) Screw M5 (2) Centering element (2) Centering element Fig. 2 Mounting example with bolt connection Fig. 3 Mounting example with direct fastening Bolt connection: Direct fastening: - 3 threaded holes (M4) - 3 bores ø 5.5 with centering element: with centering element: - additionally 2 cylindrical counter-...
Installation and Mounting Attachment and Mounting for LLT30xx-430 / LLT30xx-600 (1) Screw M5 (2) Centering element Direct fastening: - 3 bores ø 5,5 mm with centering element: - additionally 2 cylindrical counterbores 8H7 depth 2,9 - 3,1 mm The two centering elements must be located on one sensor side, i.e.
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Installation and Mounting (1) Screw M4 (2) Centering element Bolt connection: - 3 through holes M4 with centering element: - additionally 2 cylindrical counterbores 8H7 depth 2,9 - 3,1 mm The two centering elements must be located on one sensor side, i.e. they must not be arranged diagonally.
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Installation and Mounting (1) Screw M8 (2) Centering element Direct fastening: - 3 bores ø 8,4 mm with centering element: - additionally 2 cylindrical counterbores 12H7 depth 8,2 - 8,8 mm Fig. 9 Mounting example with direct fastening LLT30xx-430 / LLT30xx-600 scanCONTROL 30xx Page 29...
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Installation and Mounting (1) Screw M6 (2) Centering element Bolt connection: - 3 threaded holes M6 with centering element: - additionally 2 cylindrical counterbores 12H7 depth 8,2 - 8,8 mm Fig. 10 Mounting example with bolt connection LLT30xx-430 / LLT30xx-600 scanCONTROL 30xx Page 30...
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Installation and Mounting Fig. 11 Dimensional drawing inner mounting holes, dimensions in mm, not to scale Fig. 12 Dimensional drawing outer mounting holes, dimensions in mm, not to scale 8,50 scanCONTROL 30xx Page 31...
Installation and Mounting 5.4.2 Power Supply Connector multifunction socket, see Fig. 20, pin assignment, see Fig. 21. Range: 11 V – 30 V (rated value 24 V DC; 500 mA) The operating voltage is protected against reverse polarity. The cable shield is connected with the connector housing and should be connected to the protective conductor PE of the power sup- ply.
Installation and Mounting 5.4.3 RS422, Synchronization Connector multifunction socket, see Fig. 20, pin assignment, see Fig. 21. The scanCONTROL 30xx sensor has a RS422 port ac- cording to EIA standards, which can be parameterized as input or output via software. The RS422 port can be used to synchronize multiple sensors with each other, triggering or measured value output (for example Modbus).
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Installation and Mounting The multifunction socket can be used with either of the following configurations: Configuration Direction Standard setting for terminating resistor R Half-duplex, serial communication with 115200 Baud input/output Half-duplex, serial communication with 57600 Baud input/output Half-duplex, serial communication with 38400 Baud input/output Half-duplex, serial communication with 19200 Baud input/output...
Installation and Mounting 5.4.4 Switching Inputs Connector multifunction socket, see Fig. 20, pin assignment, see Fig. Type 2 Type1 Switch Transistor Type 1 Type 2 +U i scanCONTROL scanCONTROL 30xx 30xx Transistor Switch 10 kOhm 10 kOhm In 1 In 1 In 2 In 2 In 3...
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Installation and Mounting The multifunction socket can be used with either of the following configurations: Configuration Encoder, positive edge of index track Encoder with external trigger input Trigger External trigger input Trigger ppc 1 ppc 2 ppc 3 External trigger and load up to 8 user modes Trigger Bit 0 Bit 1...
Installation and Mounting 5.4.5 Ethernet Connection Connector “Ethernet“, see Fig. The Ethernet connection is the standard connection to the PC. The sensor supports the transmission with 100 Mbit and 1 Gbit. RJ45 connector 8-pin. Ethernet socket (sensor side) Pin no. Color of stranded hook-up wire SCR3000A-x Pin no.
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POE and if you also use the power supply of the multifunction port, these two power supplies have to be galvanically isolated. Use the program sensorTOOL for network configuration. This program is available online at https://www.micro-epsilon.com/download/software/sensorTOOL.exe. scanCONTROL 30xx Page 46...
Installation and Mounting 5.4.6 External Laser Switching (optional) Connector multifunction socket, see Fig. 20, pin assignment, see Fig. Function - Laser on: Voltage between +laser on/off and -laser on/off 2.8 V… 31 V, I < 5 mA - Laser off: Voltage between +laser on/off and -laser on/off < 0.8 V or open Type 1 Type 2 Type 3...
- The minimum bending radii of the recommended cables for flexible laying must not be less 80 mm. - MICRO-EPSILON recommends the use of the optionally available power supply PS2020, Din rail mounting, input 230 VAC, output 24 VDC/2.5 A, see Appendix.
For sensor operation, several programs are available. You will find them online on the sensor product website or in the Download area: https://www.micro-epsilon.com/2D_3D/laser-scanner/Software/downloads/ - The scanCONTROL Developer Tool program supports scanner parameterization and user-friendly visualization of profile data. - scanCONTROL Configuration Tools is used to analyze typical 2D measurement tasks for scanCONTROL 30xx.
Operation of the Sensor with a PC Installation 6.3.1 Requirements The following minimum system specification is necessary for the operation of the scanCONTROL software packages: scanCONTROL Configuration Tools - Windows 8 oder 8.1, Windows 10, Windows 11 (each 64 bit) - 1-GHz or faster (64 bit) processor / 1 GB RAM (recommended 4 - 8 GB) - Screen resolution: 1024 x 768 (recommended 1920 x 1080) scanCONTROL 3D-View...
Operation of the Sensor with a PC Instructions for Operation 6.4.1 Measuring Field Selection The optical design of the sensor satisfies the so-called “Scheimpflug condition” which ensures optimum mapping over the complete measuring range. In doing so, the measuring range is mapped on a rectangular sensor matrix. Please refer to the calibration final inspection of your sensor.
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Operation of the Sensor with a PC Number of rows 544 rows 272 rows 136 rows 68 rows 34 rows Max. frequency 664 Hz 1293 Hz 2457 Hz 4444 Hz 7518 Hz Region of Interest Fig. 29 Exemplary profile frequencies LLT30x2 The measuring field can be restricted by omitting complete matrix areas in order to suppress interfering image ranges.
Operation of the Sensor with a PC 6.4.2 Calibration The calibration of the sensor is performed using the complete sensor matrix and is independent from the selected measuring field. The trapeze form of the measuring field is produced from the projection onto the sensor matrix. The standard measuring range is framed in the center.
Operation of the Sensor with a PC 6.4.3 LLT30x0 Operating Modes The scanCONTROL 30x0 series provides three different operating modes: 1. High Resolution The High Resolution Mode provides the best measurement data with respect to linearity and resolution. 2. High Speed The High Speed Mode provides high profile frequencies for profile acquisition.
Operation of the Sensor with a PC 6.4.4 Automatic Exposure Time Regulation The automatic exposure time (shutter time) regulation feature facilitates the profile recording of changing target surfaces. Therefore, a region of interest can be set on the sensor matrix so that the automatic exposure regulation only uses certain target areas for the determination of the optimal exposure time: Start view with Fig.
Operation of the Sensor with a PC Error Influences 6.5.1 Reflection of the Target Surface The sensor basically evaluates the diffuse portion of the laser line reflections. Any statement about a mini-mum reflection factor is only possible with reservations. A preliminary examination is necessary for using the sensor on transparent or reflecting objects. The method of direct reflection on reflecting surfaces as it is successfully applied for the point triangulation cannot be used for the line triangulation on account of the fan-shaped form of the laser line (central projection).
Operation of the Sensor with a PC 6.5.4 External Light An interference filter in the sensor is present for suppression of external light. In general, the shielding of external light directly emitted on the target or reflected in the sensor must be ensured using protective cov- ers or similar.
Operation of the Sensor with a PC 6.5.7 Shadowing Effects - Receiver: The laser line can disappear completely or partially behind steep edges. The receiver then does not „see“ these areas. - Laser line: The fan-shaped form of the laser line inevitably results in partial shadowing at vertical edges. In order to make these areas visible, only changing the sensor or object position helps.
Operation of the Sensor with a PC Cleaning A periodically cleaning of the protective housings is recommended. Dry cleaning This requires a suitable optical antistatic brush or blow off the panels with dehumidified, clean and oil free compressed air. Use a dry, clean, soft, lint-free, antistatic lens cloth to clean the protective glass. Wet cleaning Use a clean, soft, lint-free cloth or lens cleaning paper and pure alcohol (isopropanol) for cleaning the protective housing.
2D/3D Output Unit 2D/3D Output Unit The measurement system scanCONTROL 30xx measures and evaluates 2D profile data of a surface and supplies analog and digital control signals. 2D/3D Output Unit - outputs digital and analog signals, - is based on the WAGO®-I/O-System 750, - uses Ethernet.
2D/3D Output Unit Mount the components of a 2D/3D Output Unit on a top hat rail (TS35) in the described order. Without using a top hat rail a robust installation cannot be guaranteed. Ensure that each module is locked securely on the top hat rail. Terminate the bus with the bus termination, see Fig.
2D/3D Output Unit After mounting of the modules, the required wiring has to be installed. Connect the “System supply (out)“ terminals of the OU-Filter module to the “System supply (in)“ terminals of the OU-Fieldbus Coupler (0 V and 24 V, see Fig. 37).
2D/3D Output Unit Specification of the Components 7.4.1 Output Unit Basic Micro-Epsilon order no. 6414073 Consists of - OU-Fieldbus Coupler/Ethernet - OU-Filter module - OU-Bus termination module - Interfaces: 2x Ethernet to connect scanCONTROL 30xx sensors. - Indicators (Status LED’s, for detailed description refer to the manual of the OU-Fieldbus Coupler/Ethernet) - The system supply is already mounted to the Fieldbus Coupler.
Fig. 39 Technical data Fieldbus Coupler/Ethernet 7.4.2 Supported Modules - 8-Channel digital output module; DC 24 V; 0.5 A; high-side switching; 8 actors; short-circuit prooved; Micro-Epsilon order no. 0325115, see 7.4.3; power supply through power jumper contacts - 8-Channel digital output module; DC 24 V; 0.5 A; low-side switching; 8 actors; short circuit prooved;...
2D/3D Output Unit 7.4.3 OU-DigitalOut/8-Channel/DC24 V/0.5 A/High-side Switching/8 Actuators - Micro-Epsilon order no. 0325115 - The 8-Channel digital output module DC 24V 0.5 A is short-circuit-proofed, high-side switching, for TS35, CAGE CLAMP® connections, 8 actuators. - The field level is galvanically isolated to the system level.
2D/3D Output Unit 7.4.4 OU-AnalogOut/4-Channel/0-10 V - Micro-Epsilon order no. 0325135 - 4-Channel analog output module DC 0-10 V - Indicators (Status-LED’s, for detailed description refer to manual of the 4-Channel analog output module DC 0-10 V) - Voltage range is terminal-related 0 to +10 V and can not be extended by changing the appropriate setting in scanCONTROL Configuration Tools.
Fig. 44 Network layout for using 2D/3D Gateway The 2D/3D Gateway can connect up to four scanCONTROL SMART sensors to the fieldbus. Measurement values are transmitted at up to 500 Hz. Please refer to the Connection Instructions for more details. https://www.micro-epsilon.com/download/manuals/mav--2D3D-Gateway-II-scanCONTROL-PROFINET--en.pdf https://www.micro-epsilon.com/download/manuals/mav--2D3D-Gateway-II-scanCONTROL-EtherNetIP--en.pdf https://www.micro-epsilon.com/download/manuals/mav--2D3D-Gateway-II-scanCONTROL-EtherCAT--en.pdf...
MICRO-EPSILON or to your distributor / retailer. MICRO-EPSILON undertakes no liability whatsoever for damage, loss or costs caused by or related in any way to the product, in par- ticular consequential damage, e.g., due to...
Here you can inform yourself about the respective national collection and return points. - Old devices can also be returned for disposal to MICRO-EPSILON at the address given in the imprint at https://www.micro-epsilon-de/impressum/. - We would like to point out that you are responsible for deleting the measurement-specific and personal data on the old devices to be disposed of.
Error Codes Error Codes (— LED Error lights for a long time, • LED Error lights briefly) Flashing Cause Remedy Notes sequence Group: Loading / saving configuration Only previously stored modes Mode not found. Select different one. can be called up. 2x short Should not occur in normal White error flash...
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Error Codes Flashing Cause Remedy Notes sequence --.. Data overflow during transmission Reduce profile frequency, increase Data can be faulty. of the data via Ethernet packet size. 2x long, 3x short --….. Reduce profile frequency, select faster Error during calculation Data can be faulty.
Appendix| Accessories Appendix Accessories A 1.1 Recommended Accessories PS2020 Power supply for DIN rail mounting, input 230 VAC, output 24 VDC/2.5 A for maximum 2 sensors scanCONTROL 30xx at the same time. PS25/26/29/30 Wall power supply, input 100-240 VAC, ~1.0 A, max 50-60 Hz, Output 24 VDC/1.0 A (24 W max) scanCONTROL 30xx Page 72...
Appendix| Accessories A 1.2 Optional Accessories PCR3000-x Multifunction cable, suitable for use with drag chains and robots, length x = 2, 5, 10, 15, 20, 25, 35 m, Power supply, digital inputs (TTL or HTL), RS422 (half-duplex). 12-pin M12 plug to open ends.Cable diameter: approx.
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Appendix| Accessories Protective housing Protective housing for use of the scanner in dirty environments. With air purge of the (for LLT30xx-25, LLT30xx-50, optical path. LLT30xx-100, LLT30xx-200) Protective cooling housing Protective housing for use of the scanner in dirty environments or with increased (for LLT30xx-25, LLT30xx-50, ambient temperatures.
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Appendix| Accessories 2D/3D Gateway The 2D/3D Gateway communicates with the scanCONTROL SMART sensor via Ether- net Modbus. The resultant values are then converted to the PROFINET, EtherCAT or EtherNet/IP fieldbus systems. The gateway can also be parameterized in advance at the factory.
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MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 · 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 X9751399-B022083DTa info@micro-epsilon.com · www.micro-epsilon.com Your local contact: www.micro-epsilon.com/contact/worldwide/ MICRO-EPSILON MESSTECHNIK...
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