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BMW 82 44 0 007 417 Installation Instructions Manual

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BMW Parts and Accessories
Installation Instructions
Additional headlights on roof
BMW X5 (E 53)
Installation time approx. 4 hours. Installation time can vary according
to the condition and fittings of the vehicle.
Retrofit/Installation Kit no. 82 44 0 007 417
Retrofit/Installation Kit no. 82 44 0 007 417
Installation Instructions no. 01 29 0 138 198
Date: 03.2001
F 53 0139 EVA

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Summary of Contents for BMW 82 44 0 007 417

  • Page 1 BMW X5 (E 53) Installation time approx. 4 hours. Installation time can vary according to the condition and fittings of the vehicle. Retrofit/Installation Kit no. 82 44 0 007 417 Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001...

  • Page 2: Table Of Contents

    7 . Function test of roof headlights and adjustment of roof headlights ......16 8. Paint specifications ......................17 9. Circuit diagram of supplementary wiring harness ............18 Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 Installation Instructions no. 01 29 0 138 198...
  • Page 3 Tightening torques for screw connections should be adhered to without fail. Installation notes BMW accepts no liability for damage which occurs as a result of not following the work sequence and safety instructions. In addition, any warranty claim against BMW AG is extinguished in the event of improper fitting and handling which diverges from the fitting and operating instructions.
  • Page 4 Flat-tip screwdrivers, small size Zinc dust paint Loctite adhesive 270 Sikaflex 255 FC Cyanoacrylate adhesive (BMW part no. 81 22 9 407 143) Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/2 Installation Instructions no. 01 29 0 138 198...

  • Page 5: Preparatory Work On The Vehicle

    51 16 360 Remove spare wheel Dismantle flap in boot, right 51 47 172 Dismantle boot wheel-arch trim panel, right 51 47 161 Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/3 Installation Instructions no. 01 29 0 138 198...

  • Page 6: Parts Kit

    Información de montaje The additional headlights must not be used on public roads. 01 29 0 136 411 F 53 0169 EVA Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/4 Installation Instructions no. 01 29 0 138 198...
  • Page 7 Stabilising ring (2x) p Rubber grommet (2x) q Warning sticker (for US market only) Special tool (opening spatula) (1x) s Covering cap (2x) Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/5 Installation Instructions no. 01 29 0 138 198...

  • Page 8: Overview Of Supplementary Wiring Harness

    At power distribution box, left side of vehicle, X3245 spare wheel recess Ring terminal brown At earth pin at joint connector X10012 Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/6 Installation Instructions no. 01 29 0 138 198...

  • Page 9: Installation Diagram

    2 Switch of roof headlights in roof console 3 Earth pin at joint connector 4 Green relay 5 Black relay 6 Blue relay 7 Power distribution box Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/7 Installation Instructions no. 01 29 0 138 198...

  • Page 10: Install Supplementary Wiring Harness

    (e) in the aperture (1) with cyanoacrylate adhesive (for verification refer to BMW parts service, part no. 81 22 9 407 143). Clip the switch of the roof headlights (d) into the frame for the switch of the roof headlights (e).
  • Page 11 (terminal 15) of the main wiring harness X6830 (1) with the aid of a quick connector (2). F 53 0150 EVA Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/9 Installation Instructions no. 01 29 0 138 198...
  • Page 12 K and fasten with cable ties to the main wiring harness. Fasten the fuse holder (3) with cable ties to the main wiring harness. F 53 0144 EVA Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/10 Installation Instructions no. 01 29 0 138 198...
  • Page 13 (only applies to the right-hand side of the vehicle). Remove the rubber bung (3) from the roof side- frame. F 53 0157 EVA Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/11 Installation Instructions no. 01 29 0 138 198...
  • Page 14 (h). Fix branch cable B in the seal (3) in such a way that branch cable B passes through the drill holes (1, 4, 5 and 2) without chafing (see magnification). Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/12 Installation Instructions no. 01 29 0 138 198...

  • Page 15: Mount Roof Headlights

    Screw down the roof-railing adapters of front and rear in the same way with a torque spanner to 22.3 Nm. F 53 0162 EVA Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/13 Installation Instructions no. 01 29 0 138 198...
  • Page 16 (1) a blade receptacle (c). F 53 0166 EVA Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/14 Installation Instructions no. 01 29 0 138 198...
  • Page 17 C to the switch of the roof headlights X1879 F 53 0165 EVA in the roof console. Install the roof console in the roof liner. Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/15 Installation Instructions no. 01 29 0 138 198...

  • Page 18: Function Test Of Roof Headlights And Adjustment Of Roof Headlights

    (if possible in the dark). Hand over to the customer the instruction manual (l), the Allen key (k) and the special tool (opening spatula) (r). Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/16 Installation Instructions no. 01 29 0 138 198...

  • Page 19: Paint Specifications

    Glasurit, Akzo Nobel, PPG. Non-metallic paint: e.g. Glasurit High Solid 2K topcoat 22 Metallic paint: e.g. Glasurit two-coat topcoat Metallic / Uni 55 Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/17 Installation Instructions no. 01 29 0 138 198...

  • Page 20: Circuit Diagram Of Supplementary Wiring Harness

    9. Circuit diagram of supplementary wiring harness Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/18 Installation Instructions no. 01 29 0 138 198...
  • Page 21 Ring terminal - connection to power distribution box X10012 Ring terminal - connection to earth pin at joint connector Light check module X4007 Fuse holder Retrofit/Installation Kit no. 82 44 0 007 417 Date: 03.2001 EN/19 Installation Instructions no. 01 29 0 138 198...

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